Unmanned Weighbridge System

Provide By: - I Magic Solution

Flow Chart of Unman Weighbridge.

Unmanned Indicator

Photo Sensor

RFID Reader

Barrier Gate

Database

Weight Display

PC

RFID Reader

Truck

Junction Box

CCTV Camera

Sound Specker

Benefit of Unman WeighbridgeNo need to operator, to operate weighbridge in Weighbridge

Office. If truck is not in proper place weighment is not further proceed. No need to supervise truck position in proper place or not.Truck weighment is securely & weighment proper weight.Supervisor get report for audit trail data, if any one modify

weighment data.CCTV photo capture facility capture truck real time photo for

security purpose. Denied manual entry mistake by operator.Set Auto check Point for DO/PO Weight and allow that pre-defined

Qty weight only.Pre-set weighbridge for truck weighment Pre-set weight variance % for check point in truck out time

Unmanned Weighbridge Process

Step by Step.

RFID Card Issue

RFID card issue process.Driver need to register his vehicles on gate and

this registration will ask for all needed details e.g. driver name, vehicle no, DO/PO weight, supplier name, customer name, PO/DO No etc.

After registration process gate operator will issue RFID Card to truck driver.

Driver will receive the RFID Card and go for further weighment process.

First – Weighment

First – Weighment.Driver will drive truck on weighbridge.

[A-Site = Entry Site, B-Site = Another opposite Site]

If GREEN light ON then driver start process If RED light On mean another process working so wait

A-site GREEN light On and RED light Off means driver start to weighment process,

Driver Punch RFID card on RFID Read, if card is valid/Authenticated then Barrier Gate will open other wise not

System will announce instruction for further process.

After process start from one side opposite site RED light ON so no one can try to Punch card if punch then system not allow to process.

Then driver will drive vehicle on weighbridge

The driver will set his vehicle at proper place on weighbridge.

After set vehicle proper position on weighbridge Both Inner GREEN light ONBarrier Gate close, both site RED light OFF Driver get indication for vehicle is proper position also

sound instruction provide by system.

If truck is not proper place system will announce and instruct him and Barrier Gate not closed.

In system have two option for weighment with driver: - we set with driver then its automatically take

weight after stable weight]without driver: - we set Without driver then driver go

down and press button to capture weight

Driver come down for weighment,Driver confirm weight on Weight Display and then press Push

Button

In weighbridge office one computer is connected with our unmanned indicator and live view vehicle position by camera

After confirm weight by driver, system capture two vehicle

steel image and store local drive with this weight ticket no so we can get back any time.

After Complete weighment then System will do following process: -System will open B-Site Barrier Gate Automatically,Both Inner GREEN light flashing will indicate to driver,System will announcement information

After finished truck weighment process, system will print ticket if require other wise print will provide in Gate in exit time

System have setting for close/open Barrier Gate timeingClose Process start Barrier Gate Close Process Complete Barrier Gate

After remove truck on weighbridge Close B-Site BarrierBoth Inner Green OFF Both OUT RED OFFBoth OUT GREEN ON

After finished first weighment process driver will go for loading / unloading goods.

Second – Weighment

Second – Weighment.Repeat all the process step of First

Weighment.

In System have option for Check DO/PO Weight different and allow or disallowWe can set DO/PO weight in Card Issue Timeif different more then it will not allow to go out

system will open Inner Barrier Gate and vehicle go back

After allow by authenticated person it will go out.

After complete second weighment vehicle going for exit gate

After finishing all the process, driver will submit RFID Card to the Gate Operator and take his weighment Print Ticket.

After submit RFID Card free for another process.

General Information.System will announce instruction all the

time. Traffic signal light indicate status of

weighbridge.Barrier Gate will manage to truck process.RFID Reader manage truck & driver

information.

Other Details.Link for live Video of Unmanned Weighbridge

Systemhttp://www.youtube.com/watch?v=HgxJN10HcEE

System Photo.

The End

Provide By: - I Magic Solution