Unist Uni-Roller Systems Brochure_00037

8/10/2019 Unist Uni-Roller Systems Brochure_00037

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SystemsUni-Roller®

Intelligent Metal Forming Lubrication

Environmentally Friendly Lubrication



Metal FormingLubrication SystemsThe winning combination of Unist’s patented Uni-Roller ® and our

programmable SPR-2000™ fluid controller provides metal stamper

and roll formers with unparalleled precision for lubricating both coand blank stock. Boasting a robust design and a patented method

dispensing the fluid inside the rolls, the Unist solution is designed

withstand harsh manufacturing environments while applying meta

forming lubricants precisely and consistently.

Traditional methods of applying fluids such as spraying or drippin

only lubricate one side of the material and often result in wasted f

inconsistent quality, and premature die wear. The programmable

Unist solution coats both sides of the stock, ensuring that each jo

receives the precise amount of fluid required to keep the tooling

lubricated and running optimally. With systems available for almos

any application, the Unist method is the easiest and most effectiv

way to apply metal forming fluids and has been proven in thousan

of applications around the world.

• Reduce lubricant consumption by 50% or more

• Improve part quality

• Increase production rates

• Reduce fluid management concerns

• Improve die life

• Decrease part cleaning

• Cleaner floors and work area

SystemsUni-Roller® Intelligent Metal Forming Lubrication

• User friendly controller

• Program and recall the correctfluid application for up to 250different die sets or jobs

• Access code prevents operatorsfrom changing pre-programmedlubrication settings

SPR-2000™ ProgrammableFluid Controller

The patented Unist SPR-2000™ programmable fluid controller

is the key component for reliably and accurately controlling

the application of metal forming lubricants. The SPR-2000™

can be combined with any of the following fluid applicators

for a complete lubrication package:

Ask About A Free Trial! Evaluate a UNIST Uni-Roller ® System

SPR-2000™ Features:

• Press control interface optionautomatically changes lube settinwhen a new job is selected

• Alarm monitoring of criticalparameters such as fluid level,pressure, and flow

• Uni-Roller® Type S system for coils from 3-100”

(76-2540 mm) wide

• Mini-Roller™ lubricator for tight spaces or thinner gaugecoils up to 4” (101 mm) wide

• Powered Uni-Roller® system for blanks up to 70” (1778 mm) wide

• Low Volume Spray Nozzles for in-die lubricationor for spraying straight oils

• In-die lube points for progressive dies or in-die tapping

Benefits:

Internally

Supplied

Internal fluid

dispensing tubes

Porous foam or

felt roller coversPerforated stainless

steel roller cores

Uniform top

and bottom

coating

Fluid from

SPR-2000™

or SPR-2000 JR™

programmable

fluid controller



Powered Uni-Roller®:

Powered Uni-Roller® Features:

Powered Uni-Roller® application systems were designed

specifically to evenly lubricate both sides of blanks or

sheet stock. Standard systems incorporate the proven

internally fed rollers and are available to coat blanks up

to 70” (1778 mm) wide. Powered by a variable speed gear

motor, systems are available in either direct drive or belt

drive configurations, depending on size.

Uni-Roller® Type S

The Uni-Roller® Type S roller application systems are

designed for consistent application of metal forming

lubricant on coil stock. Based on the patented internally

fed roller concept Unist pioneered in 1993, these systems

are capable of evenly applying a broad range of fluids innearly any quantity desired.

Visit us on the web at unist.co

• Durable aluminum and steel frame

• Internally supplied rollers

• Proven Uni-Roller® design

• Speeds up to 200 ft/min (60 m/min)

• Custom designed carts & systems available

Learn more at: unist.com/powerroller

Uni-Roller® Type S Features:

• Durable aluminum and steel frame designed forharsh manufacturing environments

• Lubricates one or both sides of stockup to 0.25” (6 mm) thick

• Internally supplied rollers

• Adjustable roller pressure

• Simple pivoted stock loading system

• Available in widths from 3-100” (76-2540 mm)

Learn more at: unist.com/uniroller

Call Unist Today! 800.253.546

Products in this catalog are protected by one or more of these U.S. Patents:5,690,738; 5,797,983; 5,849,086 Copyright 2011 All Rights Reserved, UNIST, Inc.

On average, a Unist system

can reduce stamping fluid

consumption by 50%



Mini-Roller™

The Mini-Roller™ systems are designed specifically for coating

thin and narrow coils. Available in both horizontal and vertical

configurations in widths up to 4” (102 mm), the Mini-Roller™

uses 1.5” (38 mm) diameter rolls and a simple spring roller

pressure arrangement in order to fit in confined spaces.

LV Nozzle

For precise control of lubrication spray, the Unist Low

Volume Spray Nozzle delivers with a consistent and controlled

spray pattern. An integral valve at the nozzle tip ensures a crisp

actuation, and the air and fluid volumes are controlled by

independent needle valves which allow fine tuning of the spray

output. With its compact size and various mounting options, theLV Nozzle is ideal for applying lubricant to critical die areas.

Mini-Roller™ Features:

• Perfect for thin and narrow coilstock up to 0.080” (2 mm) thick

• Horizontal or verticalconfigurations

• Proven internally supplied rollerdesign in a compact package

Learn more at: unist.com/miniroller

LV Nozzle Features:

• Finely-tuned lubricant spray

• Available with conical orfan spray tip

• Independent precision needlevalve adjustments

Learn more at: unist.com/lvnozzle

• Actuated at nozzle tip(no dripping, no lag)

• Many mounting options available

• Aluminum & stainless construction

• Available in four sizes rangingfrom 1-4” (25-102 mm) wide

• Ideal for small, high speedpresses or fourslide applications

800.253.5462

[email protected]

LIT-00

unist.com

Unist, Inc.

4134 36th Street SE

Grand Rapids, MI 49512 USA

U.S. & Canada: 800.253.5462

International: 616.949.0853

Email: [email protected]

Unist Uni-Roller Systems Brochure_00037

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