umi4a

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8/6/2019 umi4a http://slidepdf.com/reader/full/umi4a 1/35 No time to shop for new Technology? No time to shop for new Technology? UMI UMI has the best has the best Surface Preparation Technology Surface Preparation Technology on the market today to help you work on the market today to help you work smarter, faster, better and cheaper. smarter, faster, better and cheaper. www.universalminerals.com

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No time to shop for new Technology?No time to shop for new Technology?

UMIUMI has the besthas the bestSurface Preparation TechnologySurface Preparation Technology

on the market today to help you workon the market today to help you worksmarter, faster, better and cheaper.smarter, faster, better and cheaper.

www.universalminerals.com

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Surface Preparation TechnologySurface Preparation Technology

Garnet AbrasiveGarnet Abrasive

MaxxStrip AbrasiveMaxxStrip Abrasive

(kieserite mineral)(kieserite mineral)

SofStrip AbrasiveSofStrip Abrasive

(baking soda)(baking soda)

Little BullyLittle BullyMaxxClean InductionMaxxClean Induction

SystemSystem

RIP 4000RIP 4000

New 12´ Blast NozzleNew 12´ Blast Nozzle

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Garnet AbrasiveGarnet Abrasive

Physical CharacteristicsPhysical Characteristics�� Mined Natural MineralMined Natural Mineral�� Less than 1% free silicaLess than 1% free silica�� 7.5 on MOHS Hardness Scale7.5 on MOHS Hardness Scale�� Contains no heavy metalsContains no heavy metals

Bulk density of 150 lbs cu. ft. vsBulk density of 150 lbs cu. ft. vs110 lbs cu. ft. for sand and slag110 lbs cu. ft. for sand and slag

abrasivesabrasives

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�� Reduces abrasive consumptionReduces abrasive consumptionby 70%by 70% (Recommended metering is 4 lb(Recommended metering is 4 lbper min vs 15 lbs per min for traditionalper min vs 15 lbs per min for traditionalabrasives)abrasives)

�� Cleans 30Cleans 30--40% faster than slag40% faster than slagabrasiveabrasive

�� Chlorides less than 25 ppmChlorides less than 25 ppm�� Greatly reduces air emissionsGreatly reduces air emissions

Benefits of Using UMI¶SBenefits of Using UMI¶S

SharpJet Garnet AbrasiveSharpJet Garnet Abrasive

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Benefits of Using UMI¶SBenefits of Using UMI¶S

SharpJet Garnet AbrasiveSharpJet Garnet Abrasive

Reduced Air Emissions with SharpjetReduced Air Emissions with Sharpjet

30/60 Garnet Blast.30/60 Garnet Blast.Blasting with slagBlasting with slag

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coal slag imbedded into metalcoal slag imbedded into metal white metal blast withwhite metal blast with

SharpJet garnetSharpJet garnet

Benefits of Using UMI¶SBenefits of Using UMI¶S

SharpJet Garnet AbrasiveSharpJet Garnet Abrasive

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Benefits of Using UMI¶SBenefits of Using UMI¶S

SharpJetG

arnet AbrasiveSharpJetG

arnet Abrasive�� UMI sources its garnet abrasive fromUMI sources its garnet abrasive from

the worlds most reliable minesthe worlds most reliable mines

�� Reliable stocking levelsReliable stocking levels

�� 94% washed garnet94% washed garnet

�� Available in 55 lb bags,Available in 55 lb bags,supersacks and pneumaticsupersacks and pneumatictrailerstrailers

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Sp 10 whitemetal blast withSharpJet garnet

Blast withcontaminated garnet

Beware of Beware of 

garnet that isgarnet that iscontaminatedcontaminated

with other with other 

mineralsminerals

Benefits of Using UMI¶S SharpJet Garnet AbrasiveBenefits of Using UMI¶S SharpJet Garnet Abrasive

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Environmental Analysis Using Random Sample of Environmental Analysis Using Random Sample of 

UMI 30/60 Garnet Abrasive vs Copper Slag AbrasiveUMI 30/60 Garnet Abrasive vs Copper Slag Abrasive

UMI 30/60 Garnet Cooper/Slag Abrasive

UMI 30/60

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MaxxStripMaxxStrip Abrasive Abrasive

Physical CharacteristicsPhysical Characteristics�� Mined Natural mineralMined Natural mineral

�� No Free SilicaNo Free Silica

�� Neutral PHNeutral PH

�� 3.5 on MOHS hardness scale3.5 on MOHS hardness scale

�� Water solubleWater soluble

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Benefits of Benefits of MaxxStripMaxxStrip Abrasive Abrasive

�� EnvironmentallyEnvironmentallyfriendly washes intofriendly washes intosoilsoil

�� NonNon--sparkingsparking�� Water solubleWater soluble

�� Safe to use withoutSafe to use withoutshutting down unitshutting down unitoperationsoperations

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Benefits of Benefits of MaxxStripMaxxStrip Abrasive Abrasive

Closeup: Removing Buildup fromElectric Motor Stator (Baked onmaterial is removed without damage tothe motor laminate)

�� Flow aids blended in MaxxStrip toFlow aids blended in MaxxStrip toenhance abrasive flowenhance abrasive flow

Stone restoration atStone restoration atMassachusetts state houseMassachusetts state house

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Benefits of Benefits of MaxxStripMaxxStrip Abrasive Abrasive

�� Containment is minimizedContainment is minimized

�� Greatly reduced abrasiveGreatly reduced abrasivedisposal costsdisposal costs

�� Scarifies existing coatingScarifies existing coatingand cleans for overcoatand cleans for overcoatapplicationsapplications

�� Ideal for moldIdeal for moldremediationremediation

�� Cleans calcium depositsCleans calcium depositsCleaning contaminants from electric

stator for Reliant Energy

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SofStripSofStrip (Baking Soda)(Baking Soda)

Physical CharacteristicsPhysical Characteristics�� Not a mined mineral but aNot a mined mineral but a

manufactured materialmanufactured material

��

No free silicaNo free silica�� 2.8 on MOHS hardness scale2.8 on MOHS hardness scale

�� Slightly alkalineSlightly alkaline

�� Water solubleWater soluble

�� Available in maintenance sizeAvailable in maintenance size�� (150 microns) or xl (260 microns)(150 microns) or xl (260 microns)

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Benefits of UsingBenefits of Using SofStripSofStrip

�� Containment isContainment isminimizedminimized

�� Greatly reducedGreatly reduced

abrasive disposalabrasive disposalcostscosts�� Scarifies existingScarifies existing

coating and cleans forcoating and cleans forovercoat applicationsovercoat applications

��

Ideal for moldIdeal for moldremediationremediation

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Benefits of UsingBenefits of Using SofStripSofStrip�� Environmentally friendly washes into soilEnvironmentally friendly washes into soil�� Cleans calcium depositsCleans calcium deposits�� NonNon--sparkingsparking�� Water soluble Safe to use without shutting downWater soluble Safe to use without shutting down

unit operationsunit operations�� Will not damage sensitive operations orWill not damage sensitive operations or

equipment such as bearings, seals compressorsequipment such as bearings, seals compressors

Removing standard mill scale and taking it down to white metal, without leaving a profile

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UMI Demonstration of UMI Demonstration of 

Surface Preparation TechnologiesSurface Preparation TechnologiesMay 2, 2006May 2, 2006

Demonstration testDemonstration testpanels were 4 footpanels were 4 foot

by 4 foot carbonby 4 foot carbonsteel panel with 10steel panel with 10to 12 mil of curedto 12 mil of curedepoxy coating withepoxy coating with95009500--10,000 psi10,000 psiadhesionadhesion

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SharpJetSharpJet Garnet DemonstrationGarnet Demonstration

Results:Results:

�� Much faster, saferMuch faster, saferproduction with garnet vsproduction with garnet vs

sand/slagsand/slag�� Reduce abrasiveReduce abrasive

consumption by 30consumption by 30--40%40%

�� Save on abrasive disposalSave on abrasive disposal

�� Clean, white metal finishClean, white metal finish

�� 2.02.0--2.5 mil profile2.5 mil profile

Production Rate of 178 square ft per hour with SharpJet 30/60 sizeProduction Rate of 178 square ft per hour with SharpJet 30/60 size

abrasive, 100 psi blast nozzle pressure, number 8 standard nozzleabrasive, 100 psi blast nozzle pressure, number 8 standard nozzle

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COST PER SQUARE FOOT FOR SPCOST PER SQUARE FOOT FOR SP--10 BLAST WITH10 BLAST WITH

GARNET ABRASIVE CLEANING RATEGARNET ABRASIVE CLEANING RATE

OF 178 sq. ft. per hour OF 178 sq. ft. per hour 

�� Abrasive at $.17/lbAbrasive at $.17/lb�� 4 lbs/minute X $.17/lb = $ .68 per minute4 lbs/minute X $.17/lb = $ .68 per minute�� $ .68/ 3 sq. ft per minute$ .68/ 3 sq. ft per minute = $.23 sq. ft.= $.23 sq. ft.

�� Labor at $50 hourLabor at $50 hour�� $50/ 178 sq. ft. per hour$50/ 178 sq. ft. per hour = $.28 sq. ft.= $.28 sq. ft.

�� Consumables at $50 hourConsumables at $50 hour�� $50 hour/ 178 sq. ft. per hour$50 hour/ 178 sq. ft. per hour = $.28 sq. ft= $.28 sq. ft

�� Abrasive Disposal at $25 per ton($.0125/lb)Abrasive Disposal at $25 per ton($.0125/lb)�� 4 lbs/minute divide by 3 sq. ft.4 lbs/minute divide by 3 sq. ft.�� per minute = 1.33 lbs/ sq. ftper minute = 1.33 lbs/ sq. ft�� 1.33 lbs sq. ft X $.0125/lb1.33 lbs sq. ft X $.0125/lb = $.016 sq. ft.= $.016 sq. ft.

TOTAL = $.81 sq. ft.TOTAL = $.81 sq. ft.

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SharpJet Garnet DemonstrationSharpJet Garnet Demonstration

Production Rate of 220 sq. ft. per hour with SharpJet 30/60Production Rate of 220 sq. ft. per hour with SharpJet 30/60size abrasive, 100 psi blast nozzle pressure, number 6 newsize abrasive, 100 psi blast nozzle pressure, number 6 new

12´ nozzle12´ nozzle

Results:Results:�� 12´ nozzle increases production by 20%12´ nozzle increases production by 20%

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COST PER SQUARE FOOT FOR SPCOST PER SQUARE FOOT FOR SP--10 BLAST WITH 10 BLAST WITH 

GARNET ABRASIVE CLEANING RATEGARNET ABRASIVE CLEANING RATE

OF 220 sq. ft. per hour OF 220 sq. ft. per hour 

�� Abrasive at $.17/lbAbrasive at $.17/lb�� 4 lbs/minute X $.17/lb4 lbs/minute X $.17/lb�� = $.68 per minute= $.68 per minute�� $.68/ 3.7 sq. ft per minute$.68/ 3.7 sq. ft per minute = $.184 sq. ft.= $.184 sq. ft.

�� Labor at $50 hourLabor at $50 hour�� $50/220 sq. ft. per hour$50/220 sq. ft. per hour = $.23 sq. ft.= $.23 sq. ft.

�� Consumables at $50 hourConsumables at $50 hour�� $50 hour/ 220 sq. ft. per hour$50 hour/ 220 sq. ft. per hour = $.23 sq. ft= $.23 sq. ft

�� Abrasive Disposal at $25 per ton($.0125/lb)Abrasive Disposal at $25 per ton($.0125/lb)�� 4 lbs/minute divide by 3.7 sq. ft.4 lbs/minute divide by 3.7 sq. ft.�� per minute = 1.08 lbs/ sq. ftper minute = 1.08 lbs/ sq. ft�� 1.08 lbs sq. ft X $.0125/lb1.08 lbs sq. ft X $.0125/lb = $.0135 sq. ft.= $.0135 sq. ft.

�� TOTALTOTAL = $ .66 sq. ft.= $ .66 sq. ft.

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MaxxStrip DemonstrationMaxxStrip DemonstrationUMI demonstration of production rate of 110 square ft per hourUMI demonstration of production rate of 110 square ft per hour

using coarse MaxxStrip in a dry blasting application using 100using coarse MaxxStrip in a dry blasting application using 100psi blast nozzle pressure, number 6 new 12´ nozzlepsi blast nozzle pressure, number 6 new 12´ nozzle

Results:Results:

�� 50% faster than50% faster thanconventional sodaconventional sodablastingblasting

�� Leaves existing profileLeaves existing profile

intact while obtainingintact while obtainingwhite metal finishwhite metal finish

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COST PER SQUARE FOOT FOR SPCOST PER SQUARE FOOT FOR SP--10 BLAST WITH 10 BLAST WITH 

MAXXSTRIP ABRASIVE CLEANING RATEMAXXSTRIP ABRASIVE CLEANING RATE

OF 110 sq. ft. per hour OF 110 sq. ft. per hour 

�� Abrasive at $.39/lbAbrasive at $.39/lb�� 4 lbs/minute X $.39/lb 4 lbs/minute X $.39/lb �� = $1.56 per minute= $1.56 per minute�� $1.56/ 1.8 sq. ft per minute$1.56/ 1.8 sq. ft per minute = $.86 sq. ft.= $.86 sq. ft.

�� Labor at $60 hourLabor at $60 hour�� $60/ 110 sq. ft. per hour$60/ 110 sq. ft. per hour = $.54 sq. ft.= $.54 sq. ft.

�� Consumables at $50 hourConsumables at $50 hour�� $50 hour/ 110 sq. ft. per hour$50 hour/ 110 sq. ft. per hour `̀ = $.45 sq. ft= $.45 sq. ft

�� Abrasive DisposalAbrasive Disposal

�� Not ApplicableNot Applicable

TOTALTOTAL = $1.85 sq. ft.= $1.85 sq. ft.

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Little Bully DemonstrationLittle Bully Demonstration

UMI demonstration of 330 sq. ft. per hourUMI demonstration of 330 sq. ft. per hourusing Little Bully with 30/60 SharpJet at 100using Little Bully with 30/60 SharpJet at 100psi blast nozzle pressure, dual rotatingpsi blast nozzle pressure, dual rotating

#6 nozzles#6 nozzles

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COST PER SQUARE FOOT FOR SPCOST PER SQUARE FOOT FOR SP--10 BLAST WITH 10 BLAST WITH 

GARNET ABRASIVE CLEANING RATEGARNET ABRASIVE CLEANING RATE

OF 330 sq. ft. per hour OF 330 sq. ft. per hour 

�� Abrasive at $.17/lbAbrasive at $.17/lb�� 4 lbs/minute X $.17/lb 4 lbs/minute X $.17/lb �� = $.68 per minute= $.68 per minute�� $.68/ 5.5 sq. ft per minute$.68/ 5.5 sq. ft per minute = $.12 sq. ft.= $.12 sq. ft.

�� Labor at $50 hourLabor at $50 hour��

$50/330 sq. ft. per hour$50/330 sq. ft. per hour = $.15 sq. ft.= $.15 sq. ft.

�� Consumables at $70 hourConsumables at $70 hour�� $70 hour/ 330 sq. ft. per hour$70 hour/ 330 sq. ft. per hour = $.21 sq. ft= $.21 sq. ft

�� Abrasive Disposal at $25 per ton($.0125/lb)Abrasive Disposal at $25 per ton($.0125/lb)�� 4 lbs/minute divide by 5.5 sq. ft.4 lbs/minute divide by 5.5 sq. ft.��

per minute = 1.09 lbs/ sq. ftper minute = 1.09 lbs/ sq. ft�� .73 lbs sq. ft X $.0125/lb.73 lbs sq. ft X $.0125/lb = $.009 sq. ft.= $.009 sq. ft.

TOTAL = $ .49 sq. ft.TOTAL = $ .49 sq. ft.

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RIP 4000 DemonstrationRIP 4000 DemonstrationUMI demonstration production rate of UMI demonstration production rate of 300 square feet per hour using RIP 4000300 square feet per hour using RIP 4000and 30k ultrahigh waterblaster fromand 30k ultrahigh waterblaster fromNLB.NLB.

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COST PER SQUARE FOOT FOR SPCOST PER SQUARE FOOT FOR SP--10 BLAST WITH 10 BLAST WITH 

GARNET ABRASIVE CLEANING RATEGARNET ABRASIVE CLEANING RATE

OF 300 sq. ft. per hour and the RIP 4000OF 300 sq. ft. per hour and the RIP 4000

�� Abrasive at $.17/lbAbrasive at $.17/lb�� .75 lbs/minute X $.17/lb .75 lbs/minute X $.17/lb �� = $.13 per minute= $.13 per minute�� $.13/ 5 sq. ft per minute$.13/ 5 sq. ft per minute = $.03 sq. ft.= $.03 sq. ft.

�� Labor at $20 hourLabor at $20 hour�� $20/300 sq. ft. per hour$20/300 sq. ft. per hour = $.07 sq. ft.= $.07 sq. ft.

�� Consumables at $150 hourConsumables at $150 hour�� $150 hour/ 300 sq. ft. per hour$150 hour/ 300 sq. ft. per hour = $.50 sq. ft= $.50 sq. ft

�� Abrasive Disposal at $25 per ton($.0125/lb)Abrasive Disposal at $25 per ton($.0125/lb)�� .75 lbs/minute divide by 5 sq. ft..75 lbs/minute divide by 5 sq. ft.�� per minute = .15 lbs/ sq. ftper minute = .15 lbs/ sq. ft�� .15 lbs sq. ft.15 lbs sq. ft X $.0125/lbX $.0125/lb = $.002 sq. ft.= $.002 sq. ft.

TOTAL = $ .60 sq. ft.TOTAL = $ .60 sq. ft.

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New 12´ Blast NozzleNew 12´ Blast Nozzle

�Increased abrasive velocity

�Increased production

�Reduced labor

�Lightweight/minimize fatigue

�Standard air requirements

Lower compressor fuel costs

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 About the Little Bully About the Little Bully

� Unit weighs 11.6 lbs (notincluding nozzles)� Provides 4.5¶ to 10´ blastpattern

� Comes standard with a 12volt operating system� Twin nozzle production@400 rpm�

Less abrasive

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UMI¶s patented RIP 4000UMI¶s patented RIP 4000

Low cost, high production, rotaryLow cost, high production, rotaryabrasive injected water blastingabrasive injected water blastingnozzle that offers productionnozzle that offers productionspeeds surpassing conventionalspeeds surpassing conventional

dry and wet blastingdry and wet blastingperformance.performance.

�� profiles steelprofiles steel�� dustlessdustless

�� 360 degree rotation for broader and faster cleaning360 degree rotation for broader and faster cleaning�� reduces abrasive consumption up to 75%reduces abrasive consumption up to 75%�� removes mil scale & tank liningremoves mil scale & tank lining

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MaxxCleanMaxxClean Induction SystemInduction System

�� Enhances low pressure waterEnhances low pressure waterblasting with abrasiveblasting with abrasive

�� Containment is minimizedContainment is minimized

�� Greatly reduced abrasive disposalGreatly reduced abrasive disposal

costscosts�� Scarifies existing coating andScarifies existing coating and

cleans for overcoat applicationscleans for overcoat applications

�� Will remove rustWill remove rust

�� Ideal for mold remediationIdeal for mold remediation

�� Cleans calcium depositsCleans calcium deposits

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�� Performs SSPCPerforms SSPC--SPSP--7 7 Brush Blast at 100 sq. ft.Brush Blast at 100 sq. ft.per hour!per hour!

�� 30/60 Mesh Garnet30/60 Mesh Garnet

�� 5,000 psi, 5 gpm5,000 psi, 5 gpmpressure washerpressure washer

�� Rust inhibitorRust inhibitor

�� Dustless operationDustless operation

MaxxCleanMaxxClean Induction SystemInduction System

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Custom Blending FacilityCustom Blending Facility

�� Mold remediation formulasMold remediation formulas

�� MaxxStrip/Glass beadsMaxxStrip/Glass beads

�� Sofstrip/GarnetSofstrip/Garnet

�� Other Custom AbrasiveOther Custom AbrasiveBlends at Customer RequestBlends at Customer Request

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Universal Minerals brings you over 60Universal Minerals brings you over 60

years of experience inyears of experience in

Industrial Coatings Applications.Industrial Coatings Applications.

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Universal Minerals, Inc.Universal Minerals, Inc.

6319 Brookhill Drive6319 Brookhill Drive

Houston, Texas 77087Houston, Texas 77087

Phone: 713.797.0054Phone: 713.797.0054

TollToll--Free: 800.528.7086Free: 800.528.7086

Fax: 713.797.1014Fax: 713.797.1014

www.universalminerals.comwww.universalminerals.com

President:President: Dan SchulseDan Schulse [email protected]@universalminerals.comVice President:Vice President: Harry RichmondHarry Richmond [email protected]@universalminerals.com

Inside Sales:Inside Sales: Gary BirdwellGary Birdwell [email protected]@universalminerals.com

Wiley TewWiley Tew [email protected]@universalminerals.com

Universal Minerals Inc.Universal Minerals Inc.