TRANSFER SYSTEM LTE - Montech · TRANSFER SYSTEM LTE The single-belt transfer system from Montech...

TRANSFER SYSTEM LTE

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3LTE 02/2013

TRANSFER SYSTEM LTE

The single-belt transfer system from Montech is an asynchro-

nous transfer system whose function is to automatically

guide workpieces through the necessary workstations accord-

ing to their asssembly sequence.

The workpieces to be processed are attached to standardized

workpiece holders made of high-strength plastic and are

carried on single-belt conveyors.

The modular system makes it possible to implement the

automation process step-by-step. Subsequent modifications

can be made with minimum expenditure.

PRODUCT DESCRIPTION 3

TECHNICAL DATA 5

WORKPIECE HOLDER WTE 8

CONVEYOR TB/TBD 11

BYPASS CONVEYOR BPBE 16

BELT COUPLING BKE 18

BELT FABRICATION 20

CONVEYORS COMPONENTS 22

CURVES KFE/KBEA 27

ROTARY DIVERTERS UR-180° 31

BYPASS BPEA/BPE 37

TRANSFER GATE WEE 40

INDEXING DEVICE IVE/IVEB 42

POSITIONING UNIT PVE 46

ACCESSORIES 49

Modifications may be made without notice.

4 02/2013 LTE

Typical application criteria are:

• assembly automation and logistics

• system arrangement «inline» and/or «offline»

• repeatability ± 0.05 mm

• four workpiece holders: 80 x 80, 115 x 115, 160 x 160 and

225 x 225 mm

To ensure a high degree of flexibility, we recommend the use of

the profile system Quick-Set as a substructure. It is based on a

dovetail clamping principle, requires no drilling or pinning, and

can be used universally.

TRANSFER SYSTEM LTE - PRODUCT DESCRIPTION

5LTE 02/2013

TRANSFER SYSTEM LTE - TECHNICAL DATA

Ambient temperature +10 to +40 °C

Rel. humidity < 95% (without condensation)

Air purity normal workshop atmosphere

Noise level [dBA] < 70

Gear motor

voltage/frequency 3×230 V/ 50/60 Hz (r)

3×400 V/ 50/60 Hz (å)

frequency converter 1×230 V/ 50 Hz

category of protection IP55

type of switching delta/star (factory state)

nominal rating [W] 180

winding with 3 temperature contacts

rated current [A] delta: 1.2

[A] star: 0.7

Repeatability

WTE in IVE/IVEB/PVE [mm] ± 0.05

Workpiece holder WTE sizes 80× 80 mm (weight: 170 g)

115×115 mm (weight: 360 g)

160×160 mm (weight: 690 g)

225×225 mm (weight: 1660 g)

Max. weight WTE 80, 115, 160 (with load) [kg] 2.5

Max. weight WTE 225 (with load) [kg] 5

Max. torque on WTE in IVE/IVEB [Nm] 5

Max. pressure on WTE in IVE/IVEB [N] 120

Max. pressure on WTE in PVE* [N/mm2] 15

Operating pressure [bar] 5–6

Operating medium air, oiled or unoiled, filtered to 5 µm, dew point < 6 °C

Material workpiece holder WTE polyethyleneterephtalat PET, black

Material lateral guide polyethylene PE, black, antistatic

Belt type (recommended) ENI-5EE, antistatic; manufacturer Habasit

* this force is dependent on the material of the workpiece support (polyethyleneterephtalat) and is therefore statedin N/mm2.

6 02/2013 LTE

MAXIMUM TORQUE POSITIONING UNIT PVE

WTE 80´80

Center 4.0 Nm

0 to 30 mm 3.5 Nm

30 to 60 mm 3.0 Nm

WTE 115´115

Center 6.0 Nm

0 to 40 mm 4.5 Nm

40 to 80 mm 3.0 Nm

WTE 160´160

Center 6.5 Nm

0 to 60 mm 5.5 Nm

60 to 120 mm 5.0 Nm

60

80

80

30

40

80

115

115

60

120

160

160

225

225

180

90

WTE 225´225

Center 7.0 Nm

0 to 90 mm 6.0 Nm

90 to 180 mm 5.5 Nm

7LTE 02/2013

Changeover times (with belt type ENI-5EE)

Times indicated refer to the time for setting and setting back the curve with drive, or the transfer gate, or thebypass with drive, plus the transit time of the workpiece holder.For the curve and the bypass BPE without drive, the time indicated refer the time for setting and setting back plusthe transit time of the workpiece holder.

Speed 7.7 m/min 9.7 m/min 12.3 m/min 14.9 m/min 18.7 m/min

Indexing device IVE/ IVEB

IVE/ IVEB-105 0.70 0.55 0.45 0.40 0.35

IVE/IVEB-140 0.95 0.80 0.65 0.55 0.50

IVE/IVEB-185 1.30 1.05 0.85 0.70 0.60

IVE/IVEB-250 1.75 1.40 1.15 0.95 0.75

Positioning unit PVE

PVE-105 0.70 0.55 0.45 0.40 0.35

PVE-140 0.95 0.80 0.65 0.55 0.50

PVE-185 1.30 1.05 0.85 0.70 0.60

PVE-250 1.75 1.40 1.15 0.95 0.75

Movable curve with drive KBEA

KBEA-105 3.7 3.2 2.6 2.2 1.9

KBEA-140 4.7 3.9 3.3 2.8 2.5

KBEA-185 5.7 4.7 3.9 3.5 2.9

KBEA-250 6.8 5.6 4.5 3.8 3.1

Movable curve without drive KBE

KBE-105 2.9 2.3 1.9 1.6 1.4

KBE-140 3.6 2.9 2.5 2.2 1.8

KBE-185 4.7 3.9 3.0 2.6 2.2

KBE-250 6.2 5.0 4.0 3.4 2.7

Transfer gate WEE

WEE-105 3.4 2.7 2.3 2.1 1.7

WEE-140 4.1 3.4 2.8 2.5 2.2

WEE-185 5.8 4.7 3.9 3.5 2.8

Bypass with drive BPEA

BPEA-105 5.3 4.4 3.6 3.0 2.5

BPEA-140 6.3 5.1 4.0 3.5 2.8

BPEA-185 6.8 5.8 4.5 3.9 3.2

BPEA-250 8.8 7.2 5.9 5.0 4.2

Bypass without drive BPE

BPE-105 – – 2.8 2.4 1.9

BPE-140 – – 4.1 3.6 3.0

BPE-185 – – 4.3 3.6 2.9

BPE-250 – – 5.8 4.8 4.0

TRANSFER SYSTEM LTE - TECHNICAL DATA

8 02/2013 LTE

The workpiece holder WTE made from high-strength plastic is available in

four standard sizes: 80×80, 115×115, 160×160 and 225×225 mm.

Depending on the design of the pallet transfer system and the preferred

direction of transport, version A or mirrored version B is used. The permis-

sible total weight of each workpiece holder, including workpiece receiver

and product, is 2.5 kg.

PRODUCT DESCRIPTION WORKPIECE HOLDER WTE

9LTE 02/2013

7

A

B

C

10

D

4

F

E

1G Ø 8

10

20

H

3

WORKPIECE HOLDER WTE - DIMENSIONS

Type WTE 80´80 WTE 115´115 WTE 160´160 WTE 225´225

for TB-105 for TB-140 for TB-185 for TB-250

A 80 115 160 225

B 40 57.5 80 112.5

C 17 25 45 25

D 80 115 160 225

E 19 19 19 19

F 24 24 24 24

G 30 57 72 77

H 55 90 135 200

Ref. No.

Version A 49609 49610 49611 56307

Version B 49639 49638 49636 56306

CAD Data

http://montech.partcommunity.com/portal/portal/montech

http://www.montech.com/index.php?nav=735,683,278&site=view

10 02/2013 LTE

WORKPIECE HOLDER WTE - DIMENSIONS

Version B

115×115 mmVersion A



80×80 mmVersion A

115×115 mmVersion B



80×80 mmVersion B

Version A

11LTE 02/2013

CONVEYOR TB - PRODUCT DESCRIPTION

The conveyor both modular and proven in design forms the

basis of the transfer system. Chassis widths of 105, 140, 185

and 250 mm are used for the respective workpiece holders.

The conveyors are driven by a 3×230/400 V central spur gear

drive. Belt speeds can be varied simply and economically

between 7.5 and 19.9 m/min using conversion kits.

The construction is precise, stable and durable. All steel parts

are nickel plated or made from non-corroding materials;

deflecting rollers are stainless, and the drive rollers are

coated with vulcanized rubber.

12 02/2013 LTE

CONVEYOR SINGLE-BELT WITH DRIVE HORIZONTAL TB - DIMENSIONS

Type TB-105 TB-140 TB-185 TB-250

A chassis [mm] 105 140 185 250

B conveyor width ±0.5 mm [mm] 33–83 68–118 113–163 178–228

C gliding plate [mm] 84 119 164 229

X belt width [mm] 75 90 135 200

L total length horizontal drive min. 385 mm – max. 3 m

(at certain conditions may even longer bands are allowed))

min. 90

33139

205

111.

5L

256

40

14

1

min. 90

Ø 30

Ø30

60 60

max. 282

max

.16

7

max

.20

7

46

A

13

Ø 124US362/B141

336 9

9

2.55.5

11

9

416

12

40

14

7.5

1

X

B

C

0.25 0.25

A

11.75

A

A

A–A

left rightDirection of travel

Configurator CAD Data

http://montech-configurator.partcommunity.com/Montech-Conveyors-F�rderb�nder/?prjpathinfo=montech_conveyors/conveyors#!prjpathinfo=montech_conveyors/conveyors


13LTE 02/2013

CONVEYOR SINGLE-BELT WITH DRIVE VERTICAL TB - DIMENSIONS

Type TB-105 TB-140 TB-185 TB-250

A chassis [mm] 105 140 185 250



X belt width [mm] 75 90 135 200

L total length vertical drive min. 324 mm – max. 3 m


L2

41

3378

144

Ø 30Ø

30

min. 90min. 90

155.5

60 60

40

27

0

max

.34

7

max

.30

7

A46

Ø 124US362/B141

336 13 9

9

2.55.5

11

9

416

12

40

14

7.5

1

X

B

C

A

0.250.25 11.75

A

A

A–A

Direction of travelleft right




14 02/2013 LTE

min. 90

33139

205

111.

5L

256

40

max

.16

7

Ø30

max

.20

7

141

min. 90

Ø 30

max. 282

60 60

99

Ø 124US362/B141

46

A

336 13

2.55.5

11

9

416

12

40

14

7.5

1

B

C

A

0.25

25 16 16D 25

0.25

A–A

11.75

A

A


CONVEYOR DUAL-BELT WITH DRIVE HORIZONTAL TBD - DIMENSIONS

Type TB-105 TB-140 TB-185 TB-250

A chassis [mm] 105 140 185 250


C gliding plate [mm] 84 119 164 229B

D belt distance [mm] 23 58 103 168

L total length horizontal drive min. 385 mm – max. 3 m





15LTE 02/2013

Type TB-105 TB-140 TB-185 TB-250

A chassis [mm] 105 140 185 250


C gliding plate [mm] 84 119 164 229B

D belt distance [mm] 23 58 103 168

L total length verticalal drive min. 324 mm – max. 3 m


L

40

Ø30

Ø 303378

144

min. 90 min. 90

241

270

max

.307

max

.347

155.5

60 60

9

Ø 124US362/B141

9

A46

366 13

2.55.5

11

9

416

12

40

14

7.5

1

B

C

A

0.25

25 16 16D 25

0.25

A–A

11.75

A

A


CONVEYOR DUAL-BELT WITH DRIVE VERTICAL TBD - DIMENSIONS




16 02/2013 LTE

PRODUCT DESCRIPTION BYPASS CONVEYORS BPBE

The bypass belt permits the installation of two parallel con-

veying sections with only one drive unit. The distance

between the two conveyor belts is 12 mm. Consequently,

the inward and outward transfer elements (see catalog, pages

37 to 39) can be installed in the bypass belt for construction

of a bypass.

17LTE 02/2013

BYPASS CONVEYORS BPBE SINGLE-BELT WITH GLIDING PLATE - DIMENSIONS

AA

124

6

9

C

X

A

B

10.5

0.25

(4)1

6 96

11

2.5 5.5

1

0.25

C

X

B

1

1412

40

A

10.5

12

12 12

min. 90

33139

205

111.

5L

256

40

14

1

min. 90

Ø 30

Ø30

60 60

max. 282

max

.16

7

max

.20

7

Ø 124US362/B141

9

13

A – A

A

A

Type BPBE-105 BPBE-140 BPBE-185 BPBE-250

A chassis [mm] 105 140 185 250

B conveyor width ±0.5 mm [mm] 81 116 161 226


X belt width [mm] 75 90 135 200

L total length horizontal drive min. 385 mm /

max. 10 m – belts over 10 m long on request

CAD Data


18 02/2013 LTE

PRODUCT DESCRIPTION BELT COUPLING BKE

0.25 0.25

A

B

D25 16 16 25

40

14

112.5 5.5(4

)16 9

12

6 1

10.5 CB

A

115.52.5

6916

(4)

0.25

1240

14

0.25X

C10.5

1

The belt coupling BKE is used for coupling a double-

belt conveyor TBD to a single-belt conveyor TBE, for

example for use as a positioning unit PVE (see

page 46). Force transmission from conveyor to con-

veyor is by means of a synchronous belt drive. Conse-

quently, no second conveyor drive is required.

At the same time, the belt coupling BKE is also used

for special applications, e.g. in conveyors in hot zones

if it is not possible to use a drive at the given tempera-

tures.

Type A [mm] B ± 0.5 mm C [mm] X [mm]

TBE-105 105 81 84 75

TBE-140 140 116 119 90

TBE-185 185 161 164 135

TBE-250 250 226 229 200

Type A [mm] B ± 0.5 mm C [mm] D [mm]

TBE-105 105 81 84 23

TBE-140 140 116 119 58

TBE-185 185 161 164 103

TBE-250 250 226 229 168

19LTE 02/2013

L = min. 225 / max. 2000

60 100

37

100

7

L

Ø 30

14111

1.5

min. 90

40

37

7

Ø 40 Ø 40

min. 105

90

90

Ø 30

105 105

105105

46

A

13

Ø 124US362/B141

33

6

99

60

46

A

13

Ø 124US362/B141

33

6

99

256

256

BELT COUPLING BKE WITH GLIDING PLATE - DIMENSIONS

Belt coupling TBD/TBE(double belt ª single belt)

Belt coupling TBE/TBE(single belt ª single belt)

CAD Data


20 02/2013 LTE

Structure of our code: 15/0135/09085/1

TB-center drive Belt definition: TB-185, L= 4450 mm, with 1×deflecting roller Ø 30 mm,

belt type ENI-5EE

according to formula on page 21: G = (2 × L + 237 mm) = 9137 mm

Belt definition 15/0135/09137/1

LIST OF BELT CODES

CALCULATION EXAMPLES

Connection code (see code below)

Belt length (always 5-digit)

Belt width (always 4-digit)

Belt number (see code below)

No. Belt designation Connection code Supplier

15 ENI-5EE 1 / 3 / 4 Habasit

Connection code 1 = endless flexproof

Connection code 2 = endless thermofix

Connection code 3 = open beveled

Connection code 4 = cut square

Prefere connection code 1 or 2!

Version 1 You order the belt yourself from the manufacturer in the table below.You determine the belt length using the formula at the bottom of page 20.

Version 2 Montech procures the belt for you according to the list of belt codes below

CONVEYORS LTE BELT FABRICATION

Manufacturer’s design. ENI-5EE

Thickness [mm] 1.2

Dimensions [kg/m2] 1.2

Min. drum Ø [mm] R41)

k1% [N/mm] 5

kzul. [N/mm] 8

Operating temp.

cont. [°C] –30/80

Operating temp.

briefly [°C] –30/100

Field of use Mo, El

Method of transport

horizontal X

buffering X

rejection of goods X

inclined

Surface struc-

of conveying side tured

Cleats no

Color of conveying side black

Antistatic yes

Suitable for food no

1) Nose bar radius

k1% Required force for 1% elongation

kperm. Maximum permissible force

Mo Mounting systems, general

El Electronics industry (electrically conductive)

21LTE 02/2013

L

Lc

LG

CONVEYORS LTE CALCULATION FORMULAS FOR CHASSIS, GLIDING PLATE AND BELT LENGTHS

LLc

LG

Drives horizontal Drives vertical

Calculation of chassis length Drives horizontal/vertical

Chassis length Lc = L – 120 mm

Calculation of gliding plate

Gliding plate length LG = L – 121 mm

Calculation of belt length

TB with 2 deflection rollers Ø 30 mm G = (2 × L) + 237 mm

TB with additional tensioning station Gs = G + 280 mm

Belt coupling Drives horizontal vertical

Calculation of chassis length

Chassis length LC = LTB-BKE – 110 mm LC = LBKE – 140 mm

Calculation of gliding plate

Gliding plate length LG = LTB-BKE – 111 mm LG = LBKE – 141 mm

Calculation of belt length

TB with 2 deflection rollers GTB-BKE = (2 × LTB-BKE) + 242 mm GBKE = [(2 × LBKE) + 32 mm] × 0.994

(1 x Ø 30 mm / 1 x Ø 40 mm)

LL

Lc

L

Lc

L

TB-BKE BKE

GG

Ø30

Ø30

Ø40

Ø40

Configurator


22 02/2013 LTE

CONVEYORS TB - COMPONENTS

LTE spur gear motors Ref. No.

US362/B141 (v=7.7–18.7 mm/min) 521112

Intermediate ring (flange) 44774

Sprocket set for motor type US362/B141 Ref. No.

v [m/min]

z=12/Ø12 7.7 58657

z=15/Ø12 9.7 44980

z=19/Ø12 12.3 44981

z=23/Ø12 14.9 44982

z=29/Ø12 18.7 58658

Motor support for vertical drive Ref. No.

TB-105 to TB-250 62530

http://www.montech.com/index.php?nav=619,854,735,271&site=view

23LTE 02/2013

TB chassis for gliding plate Ref. No.

TB-105 L=....* 58787/....*

TB-140 L=....* 58788/....*

TB-185 L=....* 58789/....*

TB-250 L=....* 58790/....*

* customer-specific in mm, max. 3000 mm

CONVEYORS SINGLE-BELT TB - COMPONENTS

TB conveyor Ø30 end with deflection

roller, single-belt Ref. No.

TB-105 56990

TB-140 56991

TB-185 56992

TB-250 56993

TB drive unit horizontal, single-belt Ref. No.

TB-105 58687

TB-140 59272

TB-185 59273

TB-250 59274

TB drive unit vertical, single-belt Ref. No.

TB-105 58688

TB-140 59280

TB-185 59281

TB-250 59282




24 02/2013 LTE

CONVEYORS DUAL-BELT TBD - COMPONENTS

Gliding plate stainless Ref. No.

TB-105 L=.... (till max. 1500 mm)* 58791/0084/....*

TB-140 L=.... (till max. 1500 mm)* 58791/0119/....*

TB-185 L=.... (till max. 1500 mm)* 58791/0164/....*

TB-250 L=.... (till max. 2000 mm)* 58791/0229/....*

* customer-specific in mm, multiple plates possible

When ordering chassis for gliding plate and glide platewithout assembly, the gliding plate is attached only percustomer’s request.

TBD Conveyor Ø30 end with deflection rollers, dual-belt

TBD-105 56994

TBD-140 56995

TBD-185 56996

TBD-250 56997

TBD drive unit horizontal, dual-belt Ref. No.

TBD-105 58697

TBD-140 59275

TBD-185 59276

TBD-250 59277

TBD drive unit vertical, dual-belt Ref. No.

TBD-105 58719

TBD-140 59283

TBD-185 59284

TBD-250 59285




25LTE 02/2013

BYPASS CONVEYORS BPBE - COMPONENTS

BPBE conveyor end with deflection roller Ref. No.

TB-105 56990

TB-140 56991

TB-185 56992

TB-250 56993

Chassis binder BPBE Ref. No.

BPBE 55145

BPBE drive unit horizontal Ref. No.

TB-105 62298

TB-140 62302

TB-185 62440

TB-250 62445



26 02/2013 LTE

BELT COUPLING BKE - COMPONENTS

BKE conveyor end with deflection

rollers, dual-belt Ref. No.

TBD-105 55211

TBD-140 55212

TBD-185 55213

TBD-250 56297

BKE belt coupling single-belt Ref. No.

TB-105 55396

TB-140 55397

TB-185 55398

TB-250 56299

BKE conveyor end with deflection

roller, single-belt Ref. No.

TB-105 55208

TB-140 55209

TB-185 55210

TB-250 56298

BKE belt coupling dual-belt Ref. No.

TBD-105 55399

TBD-140 55400

TBD-185 55401

TBD-250 56296


27LTE 02/2013

PRODUCT DESCRIPTION FIXED CURVE 90º KFE

The kit for fixed curve 90° KFE can simply screwed onto the

conveyor profile.

A finger protection device between the conveyors is also

installed manually; it ensures optimum operational safety. In

only a few minutes, the 90° connection can be installed.

The fixed curve allows queing while within the curve. This

keeps the control system simple and saves costs as there is

no need for stoppers in front of the curves.

As an alternative to two fixed curves, with 180° deflections,

the rotary diverter UR-180 can be used.

28 02/2013 LTE

FIXED CURVE 90° KFE - DIMENSIONS VERSION E

FIXED CURVE 90° KFE - DIMENSIONS VERSION M

D

C

B

9.814

A

28.5

28.5

14 C

B

A

Type KFE-105 zu TB-105 KFE-140 zu TB-140 KFE-185 zu TB 185 KFE-250 zu TB-250

A chassis [mm] 105 140 185 250

B [mm] 178 253 335 468

C [mm] 150 190 230 250

D [mm] 215 250 295 360

Ref. No.

Version E 49617 49618 49619 56312

Version M 49634 49633 49632 56313

CAD Data



29LTE 02/2013

PRODUCT DESCRIPTION MOVABLE CURVE 90º KBEA/KBE

The movable curve 90° KBE can be used for inward and

outward transfer in a bypass. Just like the fixed curve, the

movable curve can be integrated into an existing transfer

system in a later phase.

At the inward end, stoppers are necessary (not included in

the scope of delivery, see options).

All further technical data of the movable curve 90°, like load-

ing of the WTs, correspond to the data on page 7.

Safety instructions

The operating pressure for the cylinder on the movable curve

may be not more than two bar. Otherwise, there is a danger

of injury.

KBE with drive

KBE without drive

30 02/2013 LTE

H

D

CAB

609

1A

E

F

G

16 D

C A

E

F

16

B

60 91

105

H

G

40 14

11

3.3

11.5

13.4

40

3.3

25.4

46 14

11

11.5

H

G

16

B

60

23

9.7

A

D

C

A

E

F

H

G

609

1

A

120

A

16

B

D

C

E

F

Type KBEA/KBE-105 KBEA/KBE-140 KBEA/KBE-185 KBEA/KBE-250

for TB-105 for TB-140 for TB 185 for TB-250

A [mm] 105 140 185 250

B [mm] 43.8 51.7 57.1 56.3

C [mm] 79 117.5 133 144.8

D [mm] 58 100.9 116.4 221

E [mm] 22 51.3 76.9 93.8

F [mm] 58 117.5 133 221

G [mm] 83.5 93.5 108.5 160.5

H [mm] 152.3 200.2 245.6 316.7

Installation left Installation right

Installation left Installation right

MOVABLE CURVE 90° WITH DRIVE KBEA

Ref. No.

KBEA 54506 54629 54613 56011

KBE 54610 54612 54614 56375

MOVABLE CURVE 90° WITHOUT DRIVE KBE


31LTE 02/2013

PRODUCT DESCRIPTION ROTARY DIVERTER UR-180°

The rotary diverter UR-180° is employed in transport systems

for diverting the workpiece holder from the forwards strand

to the reverse strand or from the reverse strand to the

forward strand.

The distance between the forward and reverse strands is

determined as 210 mm by the diverter type UR-1/180° to UR-

4/180° and cannot be changed.

The UR-180° consists of a flexible turntable, driven by an

electric motor, which is diverted by 90° downwards by

deflecting rollers. This design results in optimal space condi-

tions for the mechanical connection to the incoming and

outgoing conveyor belts. The gearing is protected against

overloading by a slip clutch mechanism.

To avoid queues on the diverter, the workpiece holders are

separated (by a definite distance) prior to diversion. The

minimum diversion time is 1.4 s per workpiece holder, this

corresponds to the shortest possible cycle time of an installa-

tion of this kind.

32 02/2013 LTE

Belt speed of 50 Hz

size 1 (TB/TBD 105),

diversion radius 157.7 mm [m/min] 14.6





Speed tolerance ± 10%

Perm. mass of WT when conveying [kg] 5.0

Voltage / frequency 3 x 400/230 V, 50/60 Hz

Rated currents 3 x 400 V, 50 Hz, 0.4 A

3 x 230 V 50 Hz, 0.7 A

Degree of protection of motor IP 54

Noise level [dBA] < 50

Weight size 1 [kg] 16.6

size 2 [kg] 18.3

size 3 [kg] 20.8

Material lateral guide polythene PE, black, antistatic

deflecting roller steel

turntable steel

replacement belt TT-04 (Manufacturer Ammeraal Beltech AG)

Criteria for use

Ambient temperature +10 to +40 °C

Rel. humidity < 95% (without condensation)

Relative humidity variation ± 10%

Air purity normal workshop atmosphere

ROTARY DIVERTERS UR-180° - TECHNICAL DATA

Important restrictions:– No moisture or fluids of any kind– No loose parts, waste or debris– No direct UV radiation– No temperature above the ambient value

A rotary diverter 180 ° for TB-250, WTE 225×225 can be realized with 2× fixed curve KFE .See example page 34

33LTE 02/2013

ROTARY DIVERTERS UR-180° - DIMENSIONS

A A

E

G

F

Ø1

22

.2 95

.1

7279

291

320

54

76 C

B

13 D

Type UR-1 for TB-105 UR-2 for TB-140 UR-3 for TB 185

WTE 80´80 WTE 115´115 WTE 160´160

A [mm] 105 140 185

B [mm] 286 321 366

C [mm] 97 101 101

D [mm] 146.2 182.2 200.2

E [mm] 420 490 580

F [mm] 224.5 218.5 209.5

G [mm] 195 230 275

for Quick-Set attachment

Ref. No.

56214 56280 56281

CAD Data



34 02/2013 LTE

SAMPLES FOR A ROTARY DIVERTER 180° WITH TB-250

A rotary diverter UR-180 for the TB-250 (WT 225 x 225) can be realized in

accordance with this dimension. Detailed data on Fixed curve (KFE)

see page 27 ff.

If the distance between the belts is smaller than 441 mm, the curved shape

must be adapted accordingly (custom curves) and the drive is arranged

vertically. For questions, we will help you.

210

TB

-25

0

710

729

TB-250

460

min

. 9

41

min

. 9

60

min

. 4

41

TB

-25

0

TB-250

min

. 6

91

KFE-250(56312)

35LTE 02/2013

SEQUENCE OF MOVEMENTS OF UR-180°

Start

Z1 back

Z1 forwards

noyes

WT forwards WT-Anschlag, N1 occupied,

Queue monitor S1 free

WT stop back,

Start delay for T

Delay for T expired

Delay for T expired

Sequence of movements of,

Start delay for T

noyes

noyes

No queueing on the rotary diverter.

Z1

S1 N1Single-belt

Basic position: Z1 forwards

Z1 = WT stop (pneumatic cylinder)

N1 = Proximity switch

S1 = Queue monitor

36 02/2013 LTE

MN

K

H

80

±2

0

184

LP-66-40/TP-66-40

LP-66-40

EV-3-40

EV-3-40

GFLP-66-40/GFTP-66-40

L =

H –

115

Type UR-1 UR-2 UR-3

WTE 80´80 WTE 115´115 WTE 160´160

K [mm] 97 101 101

M [mm] 326 361 406

N [mm] 260 295 390

H min.550 mm / max. 2000 mm

FLOOR STAND UR-180° DIMENSIONS

J K 111

285

J

290

K 47

LL

TP-16-40EV-3-40

EV-3-40

SP-64E-40

TP-16-40

LP-66-40/TP-66-40

EV-3-40

EV-3-40

330

330

1616

168

6420

40

8

4.5

±0

.1

Ø 4.5

Ø8

SP-64E-40

TABLE STAND UR-180° DIMENSIONS

Type UR-1 UR-2 UR-3

WTE 80 x 80 WTE 115 x 115 WTE 160 x 160

J [mm] 195 230 275

K [mm] 97 101 101

L [mm] 171 135 117

Table top

37LTE 02/2013

PRODUCT DESCRIPTION BYPASS BPE/BPEA

The two-part bypass BPE is used for inward and outward

transfer of a workpiece holder into a parallel work flow. In

the bypass, both a manual workstation (Stopper VSE or VSEB)

and an automatic station (indexing device IVE or IVEB) can be

installed. The distance between the two conveyors is limited

to 12 mm.

All further technical data of the bypass, like loading of the

WTs, correspond to the data on page 7.

Safety instructions

The operating pressure for the cylinder on the bypass drive


of injury.

The operating pressure for stoppers VSE and VSEB and

indexing devices IVE and IVEB is five to six bar.

Bypass at entry and exit Bypass at transit

38 02/2013 LTE

BYPASS LEFT BPE/BPEA - DIMENSIONS

3.5

F11

.5

65

4014

16

E

D

A

12

A

B

12

F

C

Type BPE/BPEA-105 BPE/BPEA-140 BPE/BPEA-185 BPE/BPEA-250


A [mm] 105 140 185 250

B [mm] 332 317 426 669.6

C [mm] 3 28 9 10

D [mm] 245 215 246 340

E [mm] 290 245 307 490

F [mm] 111 146 191 256

Typ Ref. No.

Bypass left without drive for TB-105, BPE 54564

Bypass left with drive for TB-105, BPEA 54632







CAD Data



39LTE 02/2013

Typ Ref. No.

Bypass right without drive for TB-105, BPE 54494

Bypass right with drive for TB-105, BPEA 54493







BYPASS RIGHT BPE / BPEA - DIMENSIONS

B

E

D

12 26

F

30

54

F

65 3.5

40 14

11.5

C

AA

12

Type BPE/BPEA-105 BPE/BPEA-140 BPE/BPEA-185 BPE/BPEA-250


A [mm] 105 140 185 250

B [mm] 332 317 426 669.6

C [mm] 3 28 9 10

D [mm] 245 215 246 340

E [mm] 290 245 307 490

F [mm] 111 146 191 256

CAD Data



40 02/2013 LTE

PRODUCT DESCRIPTION TRANSFER GATE WEE

The transfer gate WEE is used to distribute workpiece hold-

ers from one conveyor to two conveyors (inward transfer

gate) or from two conveyors to one conveyor (outward trans-

fer gate).

At the inward end, stoppers are used (not included in the

scope of delivery, see options).

All further technical data of the transfer gate, like loading of

the WTs, correspond to the data on page 7.

Safety instructions

The operating pressure for the cylinder on the transfer gate


of injury.

41LTE 02/2013

TRANSFER GATE WEE - DIMENSIONS

25.6

14 40 46

11

3.3

B A B

C

BA

D

16

E

179.7

E

Type WEE-105 for TB-105 WEE-140 for TB-140 WEE-185 for TB 185

A chassis [mm] 105 140 185

B [mm] 58 117.5 133

C [mm] 52.5 70 92.5

D [mm] 43.3 66.1 92.1

E [mm] 52 67.9 67.9

Ref. No.

54789 54790 54791

CAD Data



42 02/2013 LTE

PRODUCT DESCRIPTION INDEXING DEVICE IVE

The indexing device IVE is used for assembly and process

tasks which require excellent workpiece positioning accuracy.

In the indexing device, the workpiece holder WTE is posi-

tioned with a repeatability of ± 0.05 mm and lifted slightly

to reduce conveyor belt wear.

At a maximum belt speed of 19.9 m/min, change-over time is

0.35 seconds with the smallest work-piece holder.

Since installation requires no additional drilling or milling on

the chassis, the position of the indexing device can easily be

adjusted even in a later phase.

43LTE 02/2013

INDEXING DEVICE IVE - DIMENSIONS

E

11.5

63.4

–64.6

15.7 A

43.1

–44.3

73.4

–74.6

BC

min

.D

55

63

Type IVE for TB-105 IVE for TB-140 IVE for TB 185 IVE for TB-250

A chassis [mm] 105 140 185 250

B [mm] 34 51.5 74 106.5

C [mm] 49 66.5 89 121

D [mm] 113 148 193 258

E [mm] 80 115 160 225

Ref. No.

All widths 49613

CAD Data



44 02/2013 LTE

PRODUCT DESCRIPTION INDEXING DEVICE IVEB

The indexing device IVEB is specially designed for use in the

bypass BPE. The stoppers acting from above take into

account the minimum distance of only 12 mm between the

two conveyor belts.

45LTE 02/2013

INDEXING DEVICE IVEB - DIMENSIONS

D

B

34

29

C m

in.

F

E

29

169

7

101.

7–

103

.7 49.

7

36

0–

11

AA 12

11.5

63

.4–

64

.6G

Type IVEB for TB-105 IVEB for TB-140 IVEB for TB 185 IVEB for TB-250

A chassis [mm] 105 140 185 250

B [mm] 34 51.5 74 106.5

C [mm] 49 66.5 89 121

D [mm] 149 184 229 294

E [mm] 106 150.5 198 315.5

F [mm] 25 32.5 35 87.5

G [mm] 80 115 160 225

Ref. No.

Indexing device for bypass IVEB right 54492

Indexing device for bypass IVEB left 54633

Indexing device IVEB right

Indexing device IVEB left

Indexing device IVEB left

Indexing device IVEB right

CAD Data



46 02/2013 LTE

PRODUCT DESCRIPTION POSITIONING UNIT PVE

Positioning unit PVE is used when application of a high force

to the workpiece has to be realized in addition to high posi-

tioning accuracy in assembly and processing operations (press

and screw operations).

PThe repeatability accuracy is ± 0.05 mm.

During positioning, the workpiece support WTE rests on the

anvil, which must be supported from below (not connected to

the chassis). The belt is lowered in the positioning device.

The maximum permissible prsessure is 14 N/mm2.

47LTE 02/2013

POSITIONING UNIT PVE - DIMENSIONS

63

.4–6

4.6

73

.4–7

4.6

11.5 A

E

D

C m

in.

G

H

30

30

F

B

40

14.5

163

0

15.7

35

63

1.2

N m

in.

40

Type PVE-105 for TB-105 PVE-140 for TB-140 PVE-185 for TB 185 PVE-250 for TB-250

A chassis [mm] 105 140 185 250

B [mm] 34 51.5 74 106.5

C [mm] 49 66.5 89 121

D [mm] 113 148 193 258

E [mm] 106 150.5 198 315.5

F [mm] 25 32.5 35 87.5

G [mm] 80 115 160 225

H [mm] 40 57.5 80 112.5

I [mm] 103 138 183 248

J [mm] 39 74 119 184

K [mm] 100 115 160 225

L [mm] 70 85 130 87.5

M [mm] 51.5 69 91.5 124

N [mm] 240 302 372 522

M

K

15L

=I

32 J

12

Ø 9

3.5

M6M6

8

Ref. No..

55131 55132 55133 56507

CAD Data



48 02/2013 LTE

POSITIONING UNIT PVE INFORMATION FOR THE DESIGNER

X N Y

L

L

L

YX P

L

X N Y

L

c

c

BKE

BKE

R3

T

SR5

A

Z Z

Z – Z

Conveyor without gliding plateLc see calculation formula for chassis

Conveyor with gliding plateLc see calculation formula for chassisN see page 47 (type of chassis without

gliding plate)X customer-specific lengthY customer-specific length

Conveyor with gliding plateLc see calculation formula for chassisP project-specific length for PVE in series

(type of chassis without gliding plate)X customer-specific lengthY customer-specific length

Belt coupling without gliding plateLBKE see calculation formula for chassis

Belt coupling with gliding plateLBKE see calculation formula for chassisN see page 47 (type of chassis without

gliding plate)X customer-specific lengthY customer-specific length

Specification for the milled edge

Specification for the gliding plate

Type TB-105 TB-140 TB-185 TB-250

A 105 140 185 250

S 77 112 157 222

T 125 140 185 250

CAD Data


49LTE 02/2013

7434.5

16.2

63

30

9

Ø8

4633

3346

14.529 6

36

93

9.5

Ø8

Stopper VSE Ref. No.

Stopper VSEB Ref. No.

Holder for proximity switch HNEB Ref. No.

TRANSFER SYSTEM LTE ACCESSORIES

VSEB right 54601

VSEB left 54581

45

M8x1

Proximity switch pluggable (sensing distance 4 mm) Ref. No.

M8 x1 508845

49612

max. radial force F = 135 N at 5 bar

Stroke 10

Stopper left

max. radial force F = 125 N at 5 bar

Stopper right

Stroke 10

Ø 8.5

8.6

3

76

0–1

116

M8 x1 54634


50 02/2013 LTE

TRANSFER SYSTEM LTE ACCESSORIES

Ø3

.5

22

M8

x1

2000

M8 x1 508848

With one-side angled socket for proximity switch 3-pin,

highly flexible, screwable M8 x 1

5 m 504929

10 m 507529

Proximity switch (sensing distance 2 mm) Ref. No.

Cable Ref. No.

14

0.250.25 11.7511.75

L = 2000 mm 49897

Lateral guide black, antistatic Ref. No.

More accessories under section conveyors accessories.


51LTE 02/2013

more than technology

MONTECH AG

Gewerbestrasse 12

CH-4552 Derendingen

Fon +41 32 681 55 00

Fax +41 32 682 19 77

[email protected]

www.montech.com

http://www.montech.com/

TRANSFER SYSTEM LTE - Montech · TRANSFER SYSTEM LTE The single-belt transfer system from Montech...

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