TOTAL PRECAST - BPDL inc. Precast A sensible choice for today and tomorrow! With building costs...
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Transcript of TOTAL PRECAST - BPDL inc. Precast A sensible choice for today and tomorrow! With building costs...
Since 1976, BPDL has been an industry-leading partner dedicated to ensuring the end-to-end success of large-scale precast concrete-based projects throughout North America. Thanks to the soundness of BPDL’s expertise, architects, contractors and developers know they can rely on tailor-made solutions that fully comply with the most stringent quality standards. Our people go out of their way to help clients benefit from every technical advantage offered by in-plant manufactured precast concrete. Total Precast clearly stands out by far as one of the options with the most advantages.
The name “Total Precast” refersto a construction system approach where architectural & structural precast and prestressed concrete components can be combined to create anentire building.
Rideau Centre Red Garage Ottawa, ON | Architect: IBI Group Architects | Contractor: EllisDon Corporation
Total Precast provides a very unique and versatile approach to building, including precast columns and beams used in conjunction with panelized cladding or load bearing precast walls and double tee or hollow core flooring. At BPDL, it is clear that having easy access to virtually unlimited options helps our experts to fully grasp the individual needs of each client and pinpoint the best solution. The construction project can therefore be achieved in a reasonable, time-saving and cost-effective manner that will benefit every stakeholder involved: developers, architects, engineers and end-users alike.
434 parking spaces162,000 ft2 (can be raised to 235,000 ft2)
33 days for erection33 columns55 horizontal panels36 light walls16 load bearing walls12 beams178 double tee slabs121 architectural walls
Precast’s inherent
fire resistance
eliminates the
time-consuming
fireproofing required
for a steel structure.
Fabrication of
precast elements
during permitting
and/or site
preparation
saves time.
Total Precast is the
high-speed installation
system contractors
seek to erect a building’s
walls, floors and roof in
record time. Hence, the
contractor can enclose
the building quickly,
giving interior trades
faster access.
Precast concrete
components can be
erected during winter,
regardless of the
weather conditions;
sound assets that
help to respect
tight schedules.
A sensible way to build
TOTAL PRECAST
Total Precastcombines quick
building withrigorous control
over time and costs; two solid assetsthat are highly
valued by industryplayers looking
to keep projects on the right track.
Onlyone supply source
for the entire shell = Onlyone contract and BPDL’s Total
Efficiency Promise.
Developers who chose Total Precastsay the system can shed 20% to 50% off
the timetable of a project using steel structures,and provides even greater time savings
when compared to cast-in-placeconcrete construction.
LE S
AIN
T-JU
DE
RES
IDEN
CE
Tota
l Pre
cast
fro
m t
he
gro
un
d u
p!
Alm
a, Q
C C
AN
AD
A |
Arc
hit
ect:
Éri
c Pa
inch
aud
Arc
hit
ecte
| I
Mec
han
ical
/Ele
ctri
cal E
ng
inee
r: G
émel
Exp
erts
-co
nse
ils |
Str
uct
ura
l En
gin
eer:
Sim
on
Lac
roix
The designers chose in-plant
manufactured prestressed
concrete slab floors. This
approach affords numerous
advantages, including: the
design of open-space living
areas, top-of-the-line sound-
proofing between floors and
outstanding fireproofing
performance. With remarkable
precision and lightning-fast
installation, the slabs easily
shape the floors one-by-one.
As soon as the first floors have
been erected, all electrical,
plumbing and HVAC
work may begin.
Precast concrete was also used in
the design of staircases, thus
eliminating the need for on-site
casting. As a result, the site
is always clean and without debris:
two significant advantages
contributing to worker safety
throughout the building process.
All windows and glass plates were fitted
into the components at the plant before
delivery to the site. This way of organizing
construction work relies on a solid
foundation: execution is carried out in a
controlled environment that can in no way
be affected by weather conditions of any
sort, and allows eliminating certain trades
from the construction site.
Certain concrete components that
make up the interior halls were
kept as-cast. Our designers turned
to light sandblasting to create a
unique finish and ensure one-
of-a-kind architectural effects.
This virtually maintenance-free
solution eliminates expensive
finishing costs.
Total Precast is the ideal solution to residential
building projects; hallway load-bearing and
exterior walls support the entire building.
Each panel used to erect the building is designed as
a 12 inches thick concrete sandwich wall.
This construction system
is well-suited for 10- to
12-storey buildings,
depending on building
configuration.
Concrete and ArchitectureThe impressive beauty of Le Saint-Jude’s architecture
lies in the complexity of its curvy lines and wide
variety of finishes. The building’s exterior walls feature
hammered-finish on the balconies, beige sandblasted
concrete walls for the apartments and mosaic work
on the ground floor. The latter was achieved by
integrating small pieces of cast-stone into large
concrete wall sections with false joints. The uniqueness
of the overall appearance of the finish was achieved
using different sandblasting pressures.
The project is a fine example highlighting the unlimited
design possibilities offered by precast concrete.
Regardless of the project, there are no compromises
as regards color, texture, shape and integration
of architectural elements.
Le Saint-Jude
95 d
ays
of
inst
alla
tio
n
1,77
0 p
anel
s
695
slab
s
115,
173
ft2
of
flo
or
spac
e
220
exte
rio
r w
alls
224
bal
con
ies
25 b
eam
s
6 fl
oo
rs
126
un
its
236
colu
mn
s
12 s
tair
case
s
16,9
75 lb
s =
ave
rag
e p
anel
wei
gh
t
180,
563
ft3
of
pre
cast
co
ncr
ete
IN FIGURES
ANCHOR SYSTEMSAnchoring system design is adapted to each project
“Relying on Total Precast concrete components for this project gave our team the freedom to integrate complex architectural precast concrete elements that we had never experimented with before. We took great pleasure in developing the plans with the manufacturer. This way, we made sure the final result would meet our expecta-tions in terms of quality and functionality. Total Precast provides unheard of precision, efficiency and is perfectly in line with worldwide green building principles.” - Eric Painchaud, EPA Architect
“Each precast concrete wall makes up a seismic force and wind absorbance system. Distributing the forc-es over numerous components allows using a lim-ited number of connections between panels, thus permitting industry-leading installation speeds.”
- Simon Lacroix, Eng. M.Sc.A.
Eliminates thermal bridges
Hot-dipped galvanizing done byBPDL toensurequality andrespectschedules
Slab
– S
lab
Co
nn
ecti
on
Slab
– E
xter
ior
Wal
l Co
nn
ecti
on
Insi
de
Wal
l – In
sid
e W
all C
on
nec
tio
n
CROSS-SECTION
CROSS-SECTION
CROSS-SECTION
PLAN VIEW
A-A CROSS-SECTION
INSIDE WALL
INSIDE WALL
INTERIOREXTERIOR
20M CONTINUOUS
PL2 1/2”X4”X5/8”
20M x 68”LG20M x 68”LG
20M x 8”LG
135°
TYP.
45°
HSS8”X8”X5/8”X5 1/2”LG
PL2 1/2”X4”X5/8”+1–HOLE 1”ø
DYWIDAG THREADED ROD7/8”ø (#6)
25M CONTINUOUS SEE PAGE B-701
NON-SHRINK GROUT f’c=35MPa min.
HEXAGONAL NUT(#6)
HEXAGONAL NUTHALLWAY SIDE APARTMENT SIDE
DYWIDAG THREADED ROD
A
A
SLAB
A
A
SLAB
SLABBALCONY
STEELSPACER6” X 4”
21/2”
11/2”
21/2”
7”
2”
3”
6”3”
8”
6”
6”
8”
1”
4”
1’ –
0”
2”
28”
28”
12”
8”
9/16”
5/8”
1/2”
3/4”
3/4”
1/4”
Designedby ourtechnicalteam
It is only fair to state that precast concrete plays a first-rate role in sustainable development, since it significantly contributes toward gaining the points required to achieve LEED(*) certification.
Great thermal mass, recyclability, reusability, and minimal waste generation during the prefabrication process and installation on construction sites; these are but a few of the qualities architects and developers are looking for when selecting a construction system.
Choosing to integrate Total Precast into a project, right from the early design stages, is among the wisest decisions design experts can make. Doing so enables to take full advantage of the innovative character of precast concrete.
In short, when compared to other building systems, precast concrete is the high-quality, long-lasting solution needed to achieve the optimal service life of any building.
(*)
Pote
nti
al c
on
trib
uti
on
of
33 p
oin
ts t
ow
ard
LEE
D C
erti
fica
tio
n®
Can
ada
NC
TOTALLY
GREEN
Le Préfabriqué Intégral présente
de considérables avantages tels la
résistance aux séismes et
aux grands vents, l’insonorisation,
la durabilité
et l’entretien réduit.
Due to its density, concrete has the capacity to absorb and store large amounts of heat. This thermal mass enables concrete to react very slowly to outside temperature variations. This characteristic reduces peak heating & cooling loads and even delays them for several hours.
SHELLPERFORMANCE
The thermal performance of precast concreteinsulated walls is among the industry’s best.
Excellentfireproofing
performance
Reductionof HVAC
equipmentsize
Optimizationof energy
performance (LEED)
Heating & cooling load comparisons
Time (hours)
Ther
mal
load
BTU
/ho
ur
ft2
FireproofInsulated concrete sandwich walls can hold
back fire for up to 4 hours.
Comfort and safetyTotal Precast offers unrivalled advantages, such as: resistance
to seismic disturbances and strong winds, soundproofing,
durability and minimum maintenance.
6” concrete sandwich wall
Metal frame wall
Woodframe wall
Total PrecastA sensible choice
for today andtomorrow!
With building costs continuouslyon the rise, contractors
and designers must workhand-in-hand to find
cost-effective solutions that enable them to attain set objectives,
despite ever-decreasing delivery schedules.
Equally important, sustainabledevelopment must be the focalpoint of their thinking process.
To this end, Total Precast fullymeets these requirements.
Observable results can be seenas soon as the construction
of a building begins and throughout its
service life.
GOOD, BETTER…AND THE BEST!
RETHINKING CONSTRUCTION