FAST STRONG SIMPLE - Precast Concrete - BPDL · BPDL® CASA provides thermal comfort to users,...
Transcript of FAST STRONG SIMPLE - Precast Concrete - BPDL · BPDL® CASA provides thermal comfort to users,...
Founded in 1976, BPDL® works with architects,
contractors, and developers to build major archi-
tectural and structural precast concrete projects
in America. Headquartered in Canada with a sub-
sidiary in São Paulo, Brazil (Stamp Pré-fabricados
Arquitetônicos), the company has built a solid
experience in precasting, technology transfer, and
R&D. For several years, BPDL® has been working
to provide a building solution to current housing
needs by designing a concrete based building
system. BPDL® CASA * is the fruit of this labour.
Significant reduction of construction time frame
Superior thermall mass & insulation
Outstanding quality & durability
Resilience to natural disasters
Flexible design possibilities
Contributes to sustainability requirements
Ease of installation
* Patent pending
Innovative concept of masonry, based on
the assembly of small dry precast concrete
elements held in position by the action of
compression steel rods.
3 | BPDL® CASA // HOUSING BUILDING SYSTEM2 |
WE ARE BPDL
PROFITABLECONSTRUCTION SYSTEM
DRY PROCESS USING STANDARD COMPONENTS
INTERLOCKING SYSTEM(key for fitting, dry stacking)
DRAINAGE ANDVENTILATION SYSTEM
GROUT
ANCHORING OF THETHREATED ROD
INSULATING MATERIAL(injected polyurethane foam)
THREADED ROD FOR STIFFNESS
HIGH-PERFORMANCE CONCRETE(35 MPa, alkali-resistant
polypropylene fibre)
ADJUSTMENT SUPPORT
CAULKING OR GROUT
600 mm
300 mm
900 mm
1 200 mm
SIMPLE AND EFFICIENT DESIGN
SPECIAL COMPONENTS FOR CORNERS, DIVISIONS,LINTELS, OPENINGS, BEAMS, AND ROOF
foundations
Threaded rod for stiffness
Leveling screw
Joiningkey
+
5 | BPDL® CASA // HOUSING BUILDING SYSTEM4 |
INSULATED AND ADAPTABLEROOFING SYSTEM
HYDRAULIC& ELECTRICSYSTEMS
Standard 300 mm width and 7,3 m of clear span (extendable).
Wires and pipes installed through skirting board.
BPDL® CASA provides thermal comfort to users, retaining heat in
wintertime and freshness in summertime.
R RSIWall elements 25,34 4,46Roofing elements 42 7,4
Tests have shown only a superficial external damage with no danger
related to structural integrity when submit-ted to an earthquake of magnitude 7.
Adaptation to local conditions is done through threaded rods re-sizing.
Polyurethane foam does not constitute a source of food to termites or other insects.
RESISTANCETO
TERMITES
EASYHANDLING
SMALLER TEAMS WITH
NO SPECIALQUALIFICATIONS
All system’s elements remain intact during and after cycle loads.
Wind resistance to pres-sure cycles:
1 000 pressure cycles from 0 to 800 Pa1 000 pressure cycles from 0 to -800 Pa1 burst pressure from 0 to 1 200 Pa1 burst pressure from 0 to -1 200 Pa
Air infiltration & exfiltration resistance: Q inf Q extBefore pressure cycling 0,14 L/s*m2 0,15 L/s*m2
After pressure cycling 0,06 L/s*m2 0,08 L/s*m2
Tests realized on a wall of 3,7 m x 3,7 m.
Resistance to water penetration under a dy-namic pressure difference.
Tests realized on prototype have revealed no water penetration at 720 Pa.
The system shows high resistance after being subjected to the impact of medium caliber pro-jectiles.
Tests were provided with a caliber 12 projectile fired from a distance of 7,5 m.
Both thickness of con-crete and polyurethane foam guarantee an inside-outside propaga-tion sound barrier.
SOUNDINSULATION
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RESISTANCE TO IMPACT
The BPDL® CASA system was effective for all aspects of the building envelope when submitted to laboratory experiments, modeling and testing, showing great resilience and adaptability.
ATTRIBUTESSIGNIFICANT TECHNICAL
Wall pieces width 150 mm
Wall pieces height 75 mm
Wall pieces maximum weight 10 kg
Polyurethane density 86,5 kg/m3
Polyurethane resistance to compression 0,35 Mpa
RAINWATERTIGHTNESS
AIRTIGHTNESS
THERMALPERFORMANCE
SEISMICACCELERATIONRESISTANCE
NO NEED FORADHESIVE, GROUT,
OR MORTARBETWEEN PIECES
ELIMINATIONOF HEAVY EQUIPMENT FROM THE EQUATION
DETAILEDSTEP-BY-STEPINSTALLATIONGUIDE FOR EACHHOUSE MODEL
CONTRIBUTION TO
SUSTAINABILITY
The ISLAND project is a residential development focused around small houses built with the BPDL® CASA sys-
tem. It was designed and developed according to the principles underlying sustainability, ie : durability of
materials, energy saving, preservation of natural habitat and a housing solution appeal that is
fast and doesn’t generate waste or distur-bance of the area.
Manufacturing requires little energy
Plant designed with a waste water processing and recovery system
Minimal sound pollution on site
Dry-process building system eliminates water requirements on site
Minimum waste
Limited surrounding disturbance
Important potential contribution to LEED® certification
Possibility to use local labour for construction
9 | BPDL® CASA // HOUSING BUILDING SYSTEM8 |
FINISHINGDISTINGUISHED
RESIDENTIAL HOMES
READY FOR OCCUPANCY IN
10 DAYS
The walls may be customised without affecting the envelope’s intrinsic qualities. But it is not necessary to treat
the original concrete finish, which features enviable longevity and bare-minimum maintenance. Sandblasting,
staining, painting, or installing siding are possible options. Once construction is complete, the building is ready
to be lived in since walls, ceilings, and divisions have a uniform and aesthetical finish.
CAN BE FINISHEDWITH PAINT,VARNISH,PLASTER, CERAMICAND OTHERS
ARCHITECTS
Precise construction
–
High design
adaptability
–
Innovative concept
CONSTRUCTORS
Construction time reduction
–
Reduction of workers on site
& low supervision
–
Elimination of
construction waste
–
No need of heavy
equipment on site
–
Ease of construction
DEVELOPERS
Durability & resilience
–
Budget control
–
Fast construction
delivery
END USERS
Quality & durability -
low maintenance
–
High resistance
to fire, rain, wind
& earthquakes
–
Low energy
consumption,
thermal comfort
11 | BPDL® CASA // HOUSING BUILDING SYSTEM10 |
EVERYONE CAN
BENEFITFROM
BECOMING A LICENSEE AND
BUSINESSPARTNER
CONSTRUCTED UNDER LICENCE
BPDL® CASA
EVERYTHING HAS BEEN PLANNED FOR YOU TO PRODUCE THEBPDL® CASA BUILDING COMPONENTS IN YOUR AREA.
Personalized layout of plant facility
Necessary supply of manufacturing equipments
Technical manuals and advertising guides, customised model house plans, training manuals and installation guides
Pre-operational activities monitored by BPDL® specialists as well as start-up and mock-up
Expert training for your staff on equipment maintenance, quality control procedures and performance ratings
Periodic audits and industrial visits.
890, rue des Pins, Alma QC CANADA G8B 7R3
1 418.668.6161 | [email protected] | www.bpdl.com
1. / ISLAND ecological residential development // QC CANADA | 2. / Winery // Métabetchouan QC CANADA | 3. / Private lodge // QC CANADA | 4. / Private house // São Paulo BRAZIL
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