FAST STRONG SIMPLE - Precast Concrete - BPDL · BPDL® CASA provides thermal comfort to users,...

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HOUSING BUILDING SYSTEM FAST STRONG SIMPLE

Transcript of FAST STRONG SIMPLE - Precast Concrete - BPDL · BPDL® CASA provides thermal comfort to users,...

HOUSINGBUILDINGSYSTEM

FASTSTRONGSIMPLE

Founded in 1976, BPDL® works with architects,

contractors, and developers to build major archi-

tectural and structural precast concrete projects

in America. Headquartered in Canada with a sub-

sidiary in São Paulo, Brazil (Stamp Pré-fabricados

Arquitetônicos), the company has built a solid

experience in precasting, technology transfer, and

R&D. For several years, BPDL® has been working

to provide a building solution to current housing

needs by designing a concrete based building

system. BPDL® CASA * is the fruit of this labour.

Significant reduction of construction time frame

Superior thermall mass & insulation

Outstanding quality & durability

Resilience to natural disasters

Flexible design possibilities

Contributes to sustainability requirements

Ease of installation

* Patent pending

Innovative concept of masonry, based on

the assembly of small dry precast concrete

elements held in position by the action of

compression steel rods.

3 | BPDL® CASA // HOUSING BUILDING SYSTEM2 |

WE ARE BPDL

PROFITABLECONSTRUCTION SYSTEM

DRY PROCESS USING STANDARD COMPONENTS

INTERLOCKING SYSTEM(key for fitting, dry stacking)

DRAINAGE ANDVENTILATION SYSTEM

GROUT

ANCHORING OF THETHREATED ROD

INSULATING MATERIAL(injected polyurethane foam)

THREADED ROD FOR STIFFNESS

HIGH-PERFORMANCE CONCRETE(35 MPa, alkali-resistant

polypropylene fibre)

ADJUSTMENT SUPPORT

CAULKING OR GROUT

600 mm

300 mm

900 mm

1 200 mm

SIMPLE AND EFFICIENT DESIGN

SPECIAL COMPONENTS FOR CORNERS, DIVISIONS,LINTELS, OPENINGS, BEAMS, AND ROOF

foundations

Threaded rod for stiffness

Leveling screw

Joiningkey

+

5 | BPDL® CASA // HOUSING BUILDING SYSTEM4 |

INSULATED AND ADAPTABLEROOFING SYSTEM

HYDRAULIC& ELECTRICSYSTEMS

Standard 300 mm width and 7,3 m of clear span (extendable).

Wires and pipes installed through skirting board.

BPDL® CASA provides thermal comfort to users, retaining heat in

wintertime and freshness in summertime.

R RSIWall elements 25,34 4,46Roofing elements 42 7,4

Tests have shown only a superficial external damage with no danger

related to structural integrity when submit-ted to an earthquake of magnitude 7.

Adaptation to local conditions is done through threaded rods re-sizing.

Polyurethane foam does not constitute a source of food to termites or other insects.

RESISTANCETO

TERMITES

EASYHANDLING

SMALLER TEAMS WITH

NO SPECIALQUALIFICATIONS

All system’s elements remain intact during and after cycle loads.

Wind resistance to pres-sure cycles:

1 000 pressure cycles from 0 to 800 Pa1 000 pressure cycles from 0 to -800 Pa1 burst pressure from 0 to 1 200 Pa1 burst pressure from 0 to -1 200 Pa

Air infiltration & exfiltration resistance: Q inf Q extBefore pressure cycling 0,14 L/s*m2 0,15 L/s*m2

After pressure cycling 0,06 L/s*m2 0,08 L/s*m2

Tests realized on a wall of 3,7 m x 3,7 m.

Resistance to water penetration under a dy-namic pressure difference.

Tests realized on prototype have revealed no water penetration at 720 Pa.

The system shows high resistance after being subjected to the impact of medium caliber pro-jectiles.

Tests were provided with a caliber 12 projectile fired from a distance of 7,5 m.

Both thickness of con-crete and polyurethane foam guarantee an inside-outside propaga-tion sound barrier.

SOUNDINSULATION

7 | BPDL® CASA // HOUSING BUILDING SYSTEM6 |

RESISTANCE TO IMPACT

The BPDL® CASA system was effective for all aspects of the building envelope when submitted to laboratory experiments, modeling and testing, showing great resilience and adaptability.

ATTRIBUTESSIGNIFICANT TECHNICAL

Wall pieces width 150 mm

Wall pieces height 75 mm

Wall pieces maximum weight 10 kg

Polyurethane density 86,5 kg/m3

Polyurethane resistance to compression 0,35 Mpa

RAINWATERTIGHTNESS

AIRTIGHTNESS

THERMALPERFORMANCE

SEISMICACCELERATIONRESISTANCE

NO NEED FORADHESIVE, GROUT,

OR MORTARBETWEEN PIECES

ELIMINATIONOF HEAVY EQUIPMENT FROM THE EQUATION

DETAILEDSTEP-BY-STEPINSTALLATIONGUIDE FOR EACHHOUSE MODEL

CONTRIBUTION TO

SUSTAINABILITY

The ISLAND project is a residential development focused around small houses built with the BPDL® CASA sys-

tem. It was designed and developed according to the principles underlying sustainability, ie : durability of

materials, energy saving, preservation of natural habitat and a housing solution appeal that is

fast and doesn’t generate waste or distur-bance of the area.

Manufacturing requires little energy

Plant designed with a waste water processing and recovery system

Minimal sound pollution on site

Dry-process building system eliminates water requirements on site

Minimum waste

Limited surrounding disturbance

Important potential contribution to LEED® certification

Possibility to use local labour for construction

9 | BPDL® CASA // HOUSING BUILDING SYSTEM8 |

FINISHINGDISTINGUISHED

RESIDENTIAL HOMES

READY FOR OCCUPANCY IN

10 DAYS

The walls may be customised without affecting the envelope’s intrinsic qualities. But it is not necessary to treat

the original concrete finish, which features enviable longevity and bare-minimum maintenance. Sandblasting,

staining, painting, or installing siding are possible options. Once construction is complete, the building is ready

to be lived in since walls, ceilings, and divisions have a uniform and aesthetical finish.

CAN BE FINISHEDWITH PAINT,VARNISH,PLASTER, CERAMICAND OTHERS

ARCHITECTS

Precise construction

High design

adaptability

Innovative concept

CONSTRUCTORS

Construction time reduction

Reduction of workers on site

& low supervision

Elimination of

construction waste

No need of heavy

equipment on site

Ease of construction

DEVELOPERS

Durability & resilience

Budget control

Fast construction

delivery

END USERS

Quality & durability -

low maintenance

High resistance

to fire, rain, wind

& earthquakes

Low energy

consumption,

thermal comfort

11 | BPDL® CASA // HOUSING BUILDING SYSTEM10 |

EVERYONE CAN

BENEFITFROM

BECOMING A LICENSEE AND

BUSINESSPARTNER

CONSTRUCTED UNDER LICENCE

BPDL® CASA

EVERYTHING HAS BEEN PLANNED FOR YOU TO PRODUCE THEBPDL® CASA BUILDING COMPONENTS IN YOUR AREA.

Personalized layout of plant facility

Necessary supply of manufacturing equipments

Technical manuals and advertising guides, customised model house plans, training manuals and installation guides

Pre-operational activities monitored by BPDL® specialists as well as start-up and mock-up

Expert training for your staff on equipment maintenance, quality control procedures and performance ratings

Periodic audits and industrial visits.

890, rue des Pins, Alma QC CANADA G8B 7R3

1 418.668.6161 | [email protected] | www.bpdl.com

1. / ISLAND ecological residential development // QC CANADA | 2. / Winery // Métabetchouan QC CANADA | 3. / Private lodge // QC CANADA | 4. / Private house // São Paulo BRAZIL

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