TILT KIT FOR MACDON 70/75/75S - Headsight, Inc. · PDF fileTILT KIT FOR MACDON 70/75/75S...

Grain Header Manual09040120e

TILT KIT FORMACDON 70/75/75S

HEADSIGHT.COM | 574.546.5022

About Headsight

Headsight Contact InfoHeadsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: [email protected] Web: www.headsight.com

Technical AssistancePhone: 574-220-5511

About this Manual

How to use this manualThe instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems.

This icon designates information of which you should take note.

This icon indicates a special tool needed for a given task.

This icon designates an important instruction.

DisclaimersHeadsight®, Horizon®, Pinpoint®, Insight®, Foresight®, Feathersight® Truesense™ and Truesight® are trademarks of Headsight, Inc. All other trademarks are property of their respective owners.

SuggestionsIf you have any suggestions to improve this manual please call 574-546-5022 or email [email protected].

Headsight’s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753 and other patents pending.

Copyright Headsight, Inc. 2017

Table of ContentsAbout Headsight �� iAbout this Manual �� iInstallation �� 1

Identify Mounting Style �� 2Installing Sensors �� 3Install Sensor Wiring �� 5Install Main Harness-Wiring �� 6

For kits w/ Insight box �� 6For kits w/o the Insight box �� 6CNH and JD 50 Series �� 7JD 60 Series and AGCO MY2002 and newer �� 8Lexion �� 8

Calibration �� 9Sensor Adjustment (w/o Insight Box) �� 9Sensor Adjustment (with Insight Box) ��10All Combines ��11

CaseIH w/ Gen2 Software & New Holland CR ��11CaseIH w/ Gen1 Software ��11JD S-Series ��12JD 70 Series ��12JD 50 and 60 Series ��13Lexion 400 & 500 ��14Lexion 600 & 700 ��14AGCO Axial 2009 and newer ��14AGCO 2008 and earlier, Gleaner ��14

Settings ��15Enable Lateral Tilt ��15

CNH ��15CIH 14-25xx ��15JD S-Series ��15JD 50-70 ��16Lexion ��16AGCO Axial 2009 and newer ��16Gleaner R-S, early Axial ��16

Adjust Sensitivity ��17CIH Flagship, NH-CR, x140 ��17CIH x088, x130 ��17CIH 14-25xx ��17JD 70- S-Series ��18JD 60 Series STS ��18JD 50-60 Series (Non-STS)��18Lexion 400 & 500 ��19Lexion 600 & 700 ��19AGCO Axial 2009 and newer ��19

Gleaner R-S, early Axial ��19Operation ��20

Setting Automatic Control Height ��20CNH ��20John Deere ��20Lexion ��20AGCO 2009- up, except Rxx, Sxx ��21AGCO 1998-2008, Rxx, Sxx ��21

Testing Operation ��22Overview ��23

Insight® Navigation ��23How to Navigate ��23Meaning of Status Light ��23Resetting Insight® to Defaults ��23

Advanced Information ��24Lexion Calibration issues ��24

Diagnostics ��25Reading Voltages w/ Sensor Tester ��25Reading Voltages w/ Insight ��26

Before you Start ��26On the Insight® Box��26

Troubleshooting by Symptom ��27Schematics ��29

HB2-IH8S-31C ��30HP2-JD63-31Q (Continued on next page)��31HP2-JD63-31Q (Continued) ��32HB2-CA05-XX ��33HP2-AG31-31A (Continued on next page) ��34HP2-AG31-31A (Continued) ��35QB2-IH23-XX ��36QB3-NHCR-31N ��37

Parts ��38MacDon Tilt Sensor ��38Harness ��39

STATEMENT OF LIMITED WARRANTY ��40

1

Installation

Installation

Before working under header always:

1. Perform all combine and header manufacturer safety precautions for servicing header.

2. Insert stop to prevent movement of header.

3. Turn off combine and remove key from ignition.

4. Set combine parking brake.

5. Disconnect all drive shafts from the header.

2

Installation

Identify Mounting Style

Late FD70 and 2162 headers may use the FD75 mounting style below. Use graphics below to determine mounting style of header. Follow instructions for mounting style on your header.

FD70 Mounting Style FD75 Mounting Style

3

Installation

Installing Sensors

1. Attach sensor assembly stamped (L) with large offset to left side of header float adapter.

• Use hardware provided• Secure sensor wiring with small clamp on upper bolt

marked A• Remove triangle adapter bracket as shown (marked

B) for FD70 and older model heads

2. Attach arm bracket to float arm using existing hole and hardware provided.

3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm with nuts toward inside.

• FD75 and newer model heads • Use preassembled tie rods (4 1/2” threaded rod) • Set the length to 5 7/8” from center of eyelet to

center of eyelet for initial setting• FD70 and older model heads

• Swap eyelets to use 6 1/2” threaded rods• Set tie rod length to 8” from center of eyelet to

center of eyelet for initial setting

A

B

4

Installation

4. Attach sensor assembly stamped (R) with small offset to right side of header float adapter.

• Use hardware provided• Secure sensor wiring with small wiring clamp

provided at location marked A above sensor assembly with existing bolt

• Remove triangle adapter bracket as shown (marked B) for FD70 and older model heads

5. Attach arm bracket to float arm using existing hole and hardware provided.

6. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm.

• Linkage rod must be installed outside of upper arm bracket, and inside of sensor arm

• FD75 and newer model heads • Use preassembled tie rods (4 1/2” threaded rod) • Set the length to 5 7/8” from center of eyelet to

center of eyelet for initial setting• FD70 and older model heads

• Swap eyelets to use 6 1/2” threaded rods• Set tie rod length to 8” from center of eyelet to

center of eyelet for initial setting

A

B

5

Installation

Install Sensor Wiring

1. Connect the 4’ extension harness to the left sensor and the 17’ extension harness to the right sensor.

2. Route right extension harness up floating adapter following hydraulic hoses and across to left side securing with zip ties.

6

Installation

Install Main Harness-Wiring

Before mounting Insight, make sure the main harness will reach to the OEM header plug (see combine specific section below).

For kits w/ Insight box1. Mount Insight to back of header with the bracket shown.

2. Connect the Y101 to the Insight box.

3. Connect sensor extension harnesses.• Connect right sensor extension harness to connector

marked R on main harness• Connect left sensor extension harness to connector

marked L on main harness• Center is not used

For kits w/o the Insight box

1. Install the Main harness for your combine (see combine specific section below).

2. Connect sensor extension harnesses.• Connect right sensor extension harness to connector

marked R on main harness• Connect left sensor extension harness to connector

marked L on main harness

C RL

R

L

7

Installation

CNH and JD 50 Series

1. Remove the shield just to the right of the OEM header connector.

2. Remove the 5 small screws (T20) holding the OEM connector in place and remove the flip cap assembly.

3. Slip the OEM connector out of the slot as shown.

4. Connect the Headsight main harness plug to the OEM connector.

5. Slip the Headsight adapter Male plug back into the slot.

6. Reinstall the flip cap assembly. Make sure flange notch aligns properly in the cap assemply.

7. Connect the sensor harnesses to the main harness.

8. Reinstall the shield.

9. Secure all wiring with zip ties.

10. Follow sensor adjustment section of this manual then calibrate combine following operators manual instructions.

2 1

8

Installation

JD 60 Series and AGCO MY2002 and newer

1. Connect main harness to existing header connector and route opposite connector to combine connection location.

2. Connect Y161 and Y162 inline with MacDon selector harness connection.



Lexion

1. Identify the OEM MacDon AHHC sensor in center of header frame.

2. Trace the existing harness from OEM MacDon AHHC sensor to the Multilink.

3. Disconnect the OEM harness from the Multilink port VS2. (see note below)

4. Connect the Headsight harness to the Multilink port VS2 in place of the OEM harness. The OEM harness and sensor are not used.



Some MacDon heads may have the location of Ports VS2 and VS3 reversed. Make sure you trace the harness from the OEM sensor in the middle of the head and replace that harness plug with the Headsight with connnector Y501.

VS2 VS3

9

Calibration

Calibration

When calibrating/adjusting sensors always:• Run reel fully forward for maximum “out front” weight• Ensure Center Link is set to D • Make sure the head has full motion. The float springs cannot be so tight that the head frame

“floats up” when the head is fully raised. If necessary, loosen the springs during calibration, then retighten to desired setting. NOTE: Lexions in particular have this issue, as they raise the head significantly higher than other combines, causing it to roll back farther and float up more.

Sensor Adjustment (w/o Insight Box)

1. Plug in sensor tester to sensor being adjusted.

2. Loosen sensor tie rod linkage jam nuts.

3. Adjust length of tie rod to proper voltage. • Increase length of tie rod to decrease voltage• Decrease length of tie rod to increase voltage• Header raised voltage = 3.5-4.3V• Header lowered voltage = 0.8-1.5V• Sensor change must have a range greater than 2.0V• Voltage range on left and right sensor should match

closely

4. Tighten tie rod linkage jam nuts.

5. Disconnect sensor tester and reconnect extension harness.

10

Calibration

Sensor Adjustment (with Insight Box)

1. Start combine to power the Insight box.

2. Setup Insight box (this will only need to be done the first time you power up Insight).• Choose Language• Choose Combine Brand• Choose Combine Model • Choose “Draper” as header type• Choose “2” sensors

Before pressing the check button to begin calibrating, be sure to adjust voltages at this screen by adjusting sensors tie rod length.

3. Using the Left and Right voltage inputs displayed on the Insights box, raise and lower the header and adjust the tie rod lengths so the voltages are in the correct range.

• Increase length of tie rod to decrease voltage• Decrease length of tie rod to increase voltage• Header raised voltage = 3.5-4.3V• Header lowered voltage = 0.8-1.5V• Sensor change must have a range greater than 2.0V• Voltage range on left and right sensor should match

close as possible

4. Tighten tie rod linkage jam nuts.

5. Park the combine on a smooth, level surface - preferably a cement driveway or shop floor.

6. Follow on-screen instructions.• “Raise Header” all the way so that NO sensors touch

the ground and press enter• “Lower Header” all the way down on the skids and

press enter

Raise HeaderThen Press (✓)LEFT RIGHT0.0V 0.0V

11

Calibration

All Combines

You may wish to refer to both your MacDon and combine Owners Manuals for details on Setup and Calibration of the AHC. Also, Headsight has much more detailed combine operation information in specific “combine” manuals available on our website at headsight.com/manuals. Use the manual search to select & download these manuals.

When calibrating/adjusting sensors always:• Run reel fully forward for maximum “out front” weight• Ensure Center Link is set to D • Make sure the head has full motion. The float springs cannot be so tight that the head frame

“floats up” when the head is fully raised. If necessary, loosen the springs during calibration, then retighten to desired setting. NOTE: Lexions in particular have this issue, as they raise the head significantly higher than other combines, causing it to roll back farther and float up more.

CaseIH w/ Gen2 Software & New Holland CR

For CaseIH Flagship w/ Gen2 Software, Midrange x140, and New Holland CR combines.

If you do not have a “Header” selection under Calibrations, see Gen 1 section

1. Make sure header type under “Toolbox>>Head1” is set correctly.

2. Choose Calibrations>>Header.• Follow the on-screen steps

3. After successful calibration, set initial AHC #1 at lowest height on Macdon indicator.

CaseIH w/ Gen1 Software

For CaseIH Flagship w/Gen 1 Software, 21-25xx, x088, x130, combines.

1. Thresher and header must be off. Lower head fully to ground and hold for 3 seconds. Press and Hold Raise button until head reaches top of motion.

• Header should pause ~12” off the ground• NO “S1” header code should appear in the corner post during or after calibration

12

Calibration

JD S-Series

1. Choose Menu>>Combine>>Service>>Calibrations.

2. Perform Feeder House Speed Calibration.• Follow on-screen steps• Press Enter to save Calibration

3. For S680, S690: Perform Feeder House Tilt Speed Calibration.

4. Perform Header Calibration.• Follow on-screen steps• Press Enter to save Calibration

JD 70 Series

1. Choose Service>>Calibrations.

2. Perform Feeder House Speed Calibration.• Follow on-screen steps• Press Enter after each step• Press Enter to save Calibration

3. Perform Header Calibration.• Follow on-screen steps• Press Enter after each step• Press Enter to save Calibration

13

Calibration

JD 50 and 60 Series

1. Press button on cornerpost and then press until the screen reads “CAL”.

2. Press and then press until the screen reads “Hdr”.

3. Press screen will read “Hdr – dn” and lower the header completely to the ground.

4. Press screen will read “Hdr – up” and raise the header to the top of its stroke.

5. Press screen will read “EOC” and then press .

6. Press until returned to the main screen.

14

Calibration

Lexion 400 & 500

1. Choose Settings>>Header>>Cutt. Height Limits.

2. Start Thresher and Header.

3. Set throttle to full speed.

4. Perform “Cutt. Height Limits”.

Lexion 600 & 700

1. Choose Icons shown left to right in top bar.

2. Start Thresher and Header.

3. Set throttle to full speed

4. Perform “Learning End Stops”

Lexion 700: You may wish to “block” the feeder on the your Lexion during calibration to improve performance, See Advanced Info

AGCO Axial 2009 and newer

Massey Ferguson, Challenger and Gleaner A-Series

1. Choose Diagnostics>>Calibrations>>Header. Follow the on-screen steps.

AGCO 2008 and earlier, Gleaner

Massey Ferguson, Challanger and Gleaner R&S-Series

1. Refer to Combine Owners manual—multistep process.

15

Settings

Settings

Enable Lateral Tilt

CNH

1. Choose Toolbox>>Head2.

2. Enable Lateral Tilt, “Installed” or “Yes”.

3. Header Sensors should also be “Installed” (some combines do not have this option).

CIH 14-25xx 1. Turn on Field Tracker.

JD S-Series

1. Enable on the combine cornerpost.• Header height control• Header height resume• Contour Master

16

Settings

JD 50-70

1. Enable on the combine cornerpost.• Header height control• Header height resume• Contour Master

Lexion 1. Set Selector switch is Lateral Tilt Mode (500 shown, 700 similar).


1. Make sure the Lateral Tilt switch is on.

Gleaner R-S, early Axial

1. Enable the lateral tilt Icon .

17

Settings

Adjust Sensitivity

For ALL combines, adjust the sensitivities and/or drop rate as high as possible without causing hunting. This step is CRITICAL for proper operation, as many calls are because of sensitivity set to low, especially on CNH combines.

CIH Flagship, NH-CR, x140

1. Choose Toolbox>>Head2.

2. Adjust Height and Tilt Sensitivity to maximum (250), then reduce until head does not bounce.

CIH x088, x130

1. Choose Header>>Height or Tilt Sensitivity (Tilt shown).

2. Adjust Height and Tilt Sensitivity to maximum (250), then reduce until head does not bounce.

CIH 14-25xx

1. Adjust Balance, Sensitivity, and Gain knobs.

18

Settings

JD 70- S-Series

1. Set the AHHC height and tilt sensitivity.• Press the header button repeatedly until AHHC sensitivity or contour master sensitivity displays• Use scroll knob to adjust sensitivity

JD 60 Series STS

1. Set the automatic drop rate.• Use the knob under the operator’s right-hand armrest

JD 50-60 Series (Non-STS)

1. Set the automatic drop rate.• Use the adjustment on the valve block

2. Set the hydraulic accumulator.• Open the accumulator valve 1 full turn (from closed position)

3. Manually move header from full right tilt to full left tilt.• The target tilt speed is 5-8 seconds• If not correct, download JD 506070S Manual online from our website to for instructons on how to

change tilit orfices

19

Settings

Lexion 400 & 500

1. Choose Settings>>Header>>Sensitivity CAC.• Adjust to optimize performance

Lexion 600 & 700

1. Choose Icons shown Left to right in Top Bar

2. Choose Sensitivity CAC:• Cutting Height Adjustment: This is Height

sensitivity• Lateral Leveling: Tilt sensitivity• Automatic Drop rate—Suggested-40


1. Choose Header>>Tilt.• Adjust Sensitivities

2. Choose AHHC.• Adjust Sensitivity

3. Choose Table Settings.• Adjust Flow Rates

Gleaner R-S, early Axial

1. Adjust sensitivity knobs. • If head bounces vertically at minimal sensitivity, the Headsight Flow Rate

Kit is recommended

20

Operation

Operation

Setting Automatic Control Height

CNH

1. Start Combine.

2. Enable Machine Separator and Header.

3. Setting automatic control height.• CNH all: Manually adjust to lowest height on MacDon indicator • CIH: Press and hold #1 for 2 seconds• NH-CR: Select # 1, Press and hold Resume for 2 seconds • Wavy line mode should engage

4. Adjust the Height point as desired, once Wavy line mode activates.• Use the +/- switch to bump the Height setting• Manually set desired height and hold button as above

John Deere

1. Start Combine.

2. Enable Machine Seperator and Header.

3. Press 2 or 3 resume button on hydro handle to engage AHHC.

4. Turn the AHC dial on the armrest with header control engaged.• Clockwise = higher• Counter-clockwise = lower

Lexion

1. Lower head to desired height .

2. Start Seperator and Header.

3. Press and hold the LEFT side of the Header Raise/Lower switch for 2 seconds.

• Marker should set to that height on the Left bar graph• Two different heights can be set—tap Left side to toggle between settings• Filled marker is active

21

Operation

AGCO 2009- up, except Rxx, Sxx

1. Start Combine.

2. Enable Separator and Header clutches.

3. Using the Select Switch, Select Auto Header Height Mode.

4. Enable Auto Tilt

5. Press the header lower button.

6. Adjust Height as desired with knob .

AGCO 1998-2008, Rxx, Sxx

Module for MY03-08 is shown and MY98-02 is similar, but a different module used.

1. Start Combine.

2. Enable Separator and Header clutches.

3. Enable AHHC & Auto TIlt modes.

4. Press the header lower button.

5. Adjust Height as desired with knob.

22

Operation

Testing Operation

1. Raise head fully.

2. Engage Separator and Header.

3. Manually tilt head fully to either side.

4. Enable automatic header control.

5. Header should drop to preselected height and Float Optimizer should level itself to the header frame.

23

Overview

Overview

Insight® Navigation

How to NavigateWhen in a menu (selection arrow appears to left side)

• Enter: chooses the selected menu choice• Esc: backs up one menu level• Up: moves up within the menu choices displayed • Down: moves down within the menu choices displayed

When in a screen which allows setting of parameters• Enter: backs up to last menu level AFTER saving• Esc: backs up to last menu level without saving• Up: increases the value• Down: decreases the value

Meaning of Status LightSolid Green:

• System is operating• No errors detected

Solid Red:• System is NOT operating• No height or tilt signals are sent to combine• You have changed settings which require calibration of Insight, are currently in a menu which will

force a calibration if you make any changes, or are in calibration mode

Solid Green with Flashing red:• System is operating• An error has been detected• Repair problem then clear errors

Flashing Red:• System is operating• A sensor has been ignored• See note in Troubleshooting by Error - ER16• Repair system - Recalibrate Insight

Resetting Insight® to DefaultsTo reset all settings hold + for 5 seconds:

• Press and hold ESC then• Press and hold Enter while holding Esc• Hold both for 5 seconds

24

Advanced Info

Advanced Information

Lexion Calibration issues

For Lexion 6/700 machines with 2011-2014 OEM Lexion software, play in the connection between the header and feeder house can cause the calibration process to not work correctly. Symptom: When the CAC system is engaged, the header dives into the ground, then recovers to the preset height.

MacDon Flex Draper headers can experience this symptom. Limiting downward over-travel on the float adapter during calibration may solve or reduce this issue. If your feeder can continue to drop more than ½” after the float optimizer reaches maximum normal operating travel downward, it is recommended that you use the following solution:

During the combine calibration process, use blocks under the feeder faceplate to stop further movement downward The block height should stop the feeder just as the solid frame of the float optimizer reaches maximum normal operating travel downward (indicator stops moving).

Many Lexion operators of all models claim that using this technique improves performance in the field, both for the OEM MacDon sensor, and with the Headsight Tilt option.

1. Park the combine and head on a firm, level surface.

2. Make sure head angle is tilted fully forward (set to D).

3. Run reel fully forward for maximum out front weight.

4. Make sure lift springs are not so tight head floats up when fully raised.

5. Lower the head until the skids contact the ground.

6. Level the header/feeder.

7. Continue to lower the feeder while watching the height range indicator. The indicator should drop toward 0-1.

8. When the indicator stops moving, the float optimizer should have reached maximum downward travel.

9. NOTE: it might take several cycles to identify the best height to stop the travel at.

10. Block under the center of the feeder faceplate to make sure feeder cannot lower further.

11. Perform the combine calibration.• Lexion 4-500: Perform “Cutting Height Limits” • Lexion 6-700: Perform “Learning End Stops”

12. Remove the blocking and test operation.

25

Diagnostics

Diagnostics

Reading Voltages w/ Sensor Tester

1. There are to options for testing sensor and wiring.• To test the sensor only, connect the sensor tester directly to the sensor connector• To test the sensor harness, connect the tester to the sensor extension harness at the rear of the

header (Harness must be connected to the sensor)

2. Turn on the sensor tester and read the voltage. Raise and lower header thru its range and watch the voltage change.

3. Typical sensor readings (See Typical sensor readings and Common faults for more information.• Sensor when header is raised: 4.0V (+/- 0.2V) • Sensor when header is completely pressed on the ground: 0.8-1.5V • Smooth change between upper and lower voltages

Common faults

• Sensor Tester reads 4.75-4.85V, as sensor arm is moved through its range• A & C are reversed in the harness

• Sensor Tester reads 5V, no change• Check wire A (ground) to sensor for open

• Sensor Tester reads 0V, as sensor arm is moved through its range• Check wire C (5V) to sensor for open• Check wire B (signal) from sensor for open• Check that magnet is still in shaft

• Sensor Tester voltage jumps erratically at a point in the rotation• Replace sensor

• Sensor Tester reads 0.3V, as sensor arm is moved through its range• The sensor is beyond its mechanical travel• Sensor operates “backwards” (1.0V-sensor down, 4.0V-sensor up)• Rotate sensor 180 degrees on mounting

• CALL HEADSIGHT BEFORE REPLACING SENSOR (TECH SUPPORT 1-574-220-5511)• The sensor is rarely the cause of problem

26

Diagnostics

Reading Voltages w/ Insight

Before you Start

The Insight box can display both the input voltages it receives from each sensor and the output voltages it is sending to the combine.

Sensor voltage = Insight box input voltage Insight box output voltage = Combine sensor input

On the Insight® Box1. From main menu, go to >> Diagnostics>>Disp Sensor Voltages.

• This shows real-time voltage coming from each sensor

2. For more information about sensor history and status see >>Diagnostics>>Detailed Diagnostics>>(parameter of interest).

• Sensor = signal from sensor in volts• Max = the maximum voltage sent to Insight box from sensor since last calibrated• Min = the minimum voltage sent to Insight box from sensor since last calibrated• Enabled = is this sensor enabled to control height? Yes or No• SetH = the “header raised” voltage set-point recorded during calibration• SetL = the “header lowered” voltage set-point recorded during calibration• Reversed = is the polarity of this sensor reversed? Yes or No

Sensor Voltages

L LC CTR RC R0.0 0.0 0.0 0.0 0.0

Left Sens =0.00VMax=0.00V SetH=5.00VMin=0.00V SetL=0.00VEnabled=N Reversed=N

27

Diagnostics

Troubleshooting by Symptom

Nearly every problem may be resolved by one of the following simple steps:• Make sure each sensor meets the basic requirements discussed above• Properly calibrate • Properly set the combine performance settings

Symptom Problem SolutionSystem does not tilt Tilt function not enabled on

combineCorrect in accordance with the Settings section of this manual

Insight not calibrated (if applicable)

Calibrate Insight

Combine not calibrated Correct in accordance with the Calibration section of this manual

Wiring not installed correctly See Installation SectionLexion: make sure Headsight adapter harness is connected to OEM AHC portOther: Make sure adapter harness is teed into OEM harnessMake sure sensor wires are connected

Header/ feeder tilts wrong way (either direction)

Left and right sensor connections reversed on main harness

Correct in accordance with the Installation section of this manual

Sensors incorrectly installed or adjusted


Header/feeder tilts fully one direction only

Sensors incorrectly installed or adjusted


Incorrect calibration Make sure voltages are correct

Make sure springs are not to tight during calibration

Combine will not calibrate header Sensors incorrectly installed or adjusted


Make sure voltage ranges are correct

Incorrect Insight calibration (where applicable)

Calibrate Insight

Head is floating up on float springs when raised

Make sure springs are not to tight during calibration

Header dives then recovers Drop rate set to high Lower Automatic Drop rateLexion Cal issue See Advanced Info

28

Diagnostics

Symptom Problem SolutionHeader response sluggish Height and/or Tilt Sensitivities set

too lowIncrease sensitivity as much as possible without head hunting

Flow rates set too low (when adjustable)

Increase flow rates as much as possible without head hunting

29

Diagnostics

Schematics

The following schematics are the main harnesses used for most applications in this manual, locate your harness part number then refer to schematic harness numbers.

30

Diagnostics

081

LEFT

SEN

SOR

WH

T

087

RIG

HT

SEN

SOR

WH

T

012

12V

POW

ER R

ED

082

L C

SEN

SOR

WH

T

032

RIG

HT

HZD

LT

Dk

GR

N

150

SWAP

3 P

UR

137

SWAP

2 D

k BL

U

022

CH

ASSI

S G

ND

BLK

070

HEA

DER

TYP

E

YEL

131

DR

APER

- B

RN

130

DR

APER

+ W

HT

031

LEFT

HZD

LT

YEL

136

SWAP

1 O

RG

Y311

CO

MBI

NE

P01

LEFT

HG

T

P02

RIG

HT

HG

T

P05

SEN

SOR

V+

P06

SEN

SOR

GN

D

P03

L C

HG

T

P04

RT

C H

GT

P07

REE

L SP

EED

P08

DEC

K PL

ATE

P09

REE

L VE

RT

P10

SWAP

3

P12

SEN

SOR

V+

P13

SEN

SOR

GN

D

P18

DR

APER

+

P19

DR

APER

-

P20

DEC

K +

P22

LFT

HZD

LT

P23

SEN

SOR

V+

P24

STU

BBLE

LTS

P25

SEN

SOR

GN

D

P26

DEC

K -

P27

HEA

DER

TYP

E

P28

RIG

HT

HZD

LT

P29

SWIT

CH

ED 1

2V

P30

CH

ASSI

S G

ND

P31

FLEX

PR

ESSU

RE

Y312

HEA

DER

P05

SEN

SOR

V+

P06

SEN

SOR

GN

D

P01

L H

GT

P03

L C

HG

T

P04

RT

C H

GT

P02

RT

HG

T

P07

REE

L SP

EED

P08

DEC

K PL

ATE

P09

REE

L VE

RT

P10

SWAP

3

P12

SEN

SOR

V+

P13

SEN

SOR

V-

P18

DR

APER

+

P19

DR

APER

-

P20

DEC

K +

P22

LEFT

HZD

LT

P23

SEN

SOR

V+

P24

STU

BBLE

LT

P25

SEN

SOR

GN

D

P26

DEC

K -

P27

HEA

DER

TYP

E

P28

RIG

HT

HZD

LT

P29

12V

POW

ER

P30

CH

ASSI

S G

ND

P31

FLEX

PR

ESSU

RE

033

STU

BBLE

LTS

BR

N

S81

LEFT

HG

TA

GR

OU

ND

BSI

GN

AL

CSE

NSO

R V

+

S87

RIG

HT

HG

TA

GR

OU

ND

BSI

GN

AL

CSE

NSO

R V

+

108

AUX

SNR

GN

D L

t BLU

058

AUX

SNR

V+

PIN

K

101

SEN

SOR

GN

D L

t BLU

051

SEN

SOR

PW

R P

INK

100

SEN

SOR

GN

D L

t BLU

050

SEN

SOR

V+

PIN

K

098

REE

L SP

EED

GR

Y

113

REE

L F/

A Y

EL

112

REE

L VE

RT

YEL

091

FLEX

PR

ESSU

RE

GR

Y

086

RT

C S

ENSO

R W

HT

NO

TES:

HB2

-IH8S

-31C

5

HB2-IH8S-31C

31

Diagnostics

045 RIG

HT H

GT TAN

100 SENSO

R G

ND

Lt BLUE

041 LEFT HG

T TAN

050 SENSO

R PW

R PIN

K

031 LEFT HZD

LT YEL

032 RIG

HT H

ZD LT D

k. GR

N

033 STUBBLE LTS BR

N

022 CH

ASSIS GN

D BLK

012 12V POW

ER R

ED

043 CTR

HG

T TAN

S81

LEFT HEIGHTA GROUND

B SIGNAL

C 5V POWER

S87

RIGHT HEIGHTA GROUND

B SIGNAL

C 5V POWER

098 REEL SPEED

GR

Y

113 REEL F/A YEL

112 REEL VER

T YEL

131 DR

APER - BR

N

097 SHAFT SPEED

GR

Y

130 DR

APER + W

HT

078 REEL SELEC

T Dk BLU

804 FLOAT SO

L 2 YEL

465A RH

DEC

K SHIFT G

RN

466A LH D

ECK SH

IFT BLU

Y201C

OM

BINE

P07L H

HEIG

HT

P03L H

FLOAT

P09R

H H

EIGH

T

P20SEN

SOR

V+

P10SEN

SOR

GN

D

P01C

RO

P 2 R

P02C

RO

P 1 L

P04SW

ITCH

ED 12V

P05R

H FLO

AT

P06TILT SO

L

P08R

EEL SPEED

P11R

EEL SOL

P12C

HASSIS G

ND

P13LFT H

ZD LT

P14R

IGH

T HZD

LT

P15STU

BBLE LTS

P16H

DR

REC

1

P17H

DR

REC

3

P18H

DR

REC

4

P19FLEX SELEC

T

P21R

EEL SELECT

P23R

H SH

IFT

P24L H

SHIFT

P25FLO

AT SOL 2

P26D

RAPER

+

P27D

RAPER

-

P28H

EADER

REC

2

P29SH

AFT SPEED

P30R

EEL VERT SIG

P31R

EEL F/A SIG

072 HD

R R

EC 2 O

RG

Y202H

EADER

P03C

TR H

GT SN

S

P20SEN

SOR

V+

P10SIG

NAL G

ND

P01C

RO

P 2 R

P02C

RO

P 1 L

P04SW

ITCH

ED 12V

P05R

H FLO

AT

P06TILT SO

L

P08R

EEL SPEED

P11R

EEL SOL

P12C

HASSIS G

ND

P13LEFT H

ZD LT

P14R

IGH

T HZD

LT

P15STU

BBLE LTS

P16H

EADER

REC

1

P17H

EADER

REC

3

P18H

EADER

REC

4

P19FLEX SELEC

T

P21R

EEL SELECT

P23R

H SH

IFT

P24L H

SHIFT

P25FLO

AT SOL 2

P26D

RAPER

+

P27D

RAPER

-

P28H

EADER

REC

2

P29SH

AFT SPEED

P30R

EEL VERT

P31R

EEL F/A

073 HD

R R

EC 3 O

RG

079 FLEX SELECT O

RG

071 HD

R R

EC 1 O

RG

074 HD

R R

EC 4 O

RG

464 REEL SO

L YEL

813 RH

FLOAT G

RY

803 TILT DIV SO

L OR

G

781 CR

OP 1 L W

HT

782 CR

OP 2 R

WH

T

NO

TES:

HP2-JD

63-31Q3

HP2-JD63-31Q (Continued on next page)

32

Diagnostics

137

SWAP

2 D

k BL

U

Y161

SWAP

EXT

P01

L H

HEI

GH

T

P02

L H

FLO

AT

P03

R H

HEI

GH

T

P04

REE

L F/

A SI

G

Y162

SWAP

EXT

P01

CTR

HG

T SN

S

P02

CTR

HG

T SN

S

P03

SIG

NAL

GN

D

P04

REE

L F/

A

136

SWAP

1 O

RG

150

SWAP

3 P

UR

157

SWAP

4 B

RN

NO

TES:

HP2

-JD

63-3

1Q3

HP2-JD63-31Q (Continued)

33

Diagnostics

041 LEFT HG

T TAN

050 SENSO

R PW

R PIN

K

Y401M

ULTI - VS 2P03

LEFT HG

T

P01SEN

SOR

GN

D

P02SEN

SOR

5V

P04R

IGH

T HG

T

S81LEFT H

GT

AG

RO

UN

D

BSIG

NAL

C+5V PO

WER

S87R

IGH

T HG

TA

GR

OU

ND

BSIG

NAL

C+5V PO

WER

045 RIG

HT H

GT TAN

100 SENSO

R G

ND

Lt BLU

NO

TES:

HB2-C

A05-XX1

HB2-CA05-XX

34

Diagnostics

Y501

CO

MBI

NE

P10

LEFT

HG

T SI

G

P09

RIG

HT

HG

T SI

G

P25

SWIT

CH

ED 1

2V

P07

SEN

SOR

GN

D

P06

SEN

SOR

V+

P19

HD

R S

ELEC

T

P01

REE

L SP

EED

P03

REE

L R

ETU

RN

P02

CAN

HI

P04

CAN

LO

P17

REE

L EN

ABLE

P18

REE

L EN

ABLE

P11

REE

L FO

RE

P12

REE

L FO

RE

P13

REE

L AF

T

P14

REE

L AF

T

P05

CH

ASSI

S G

ND

P16

LFT

HZD

LT

P15

RIG

HT

HZD

LT

P20

STU

BBLE

LTS

P08

REE

L VE

RT

SNR

P21

REE

L F/

A SN

R

P26

HEA

D P

ITC

H S

NR

P27

FLEX

SEL

ECT

P28

FRO

NT

PITC

H

P29

REA

R P

ITC

H

P30

FLEX

PR

ESSU

RE

100

SEN

SOR

GN

D L

t BLU

045

RIG

HT

HG

T T

AN

041

LEFT

HG

T T

AN

032

RIG

HT

HAZ

ARD

Dk

GR

N

033

STU

BBLE

LTS

BR

N

031

LEFT

HAZ

ARD

YEL

022

CH

ASSI

S G

ND

BLK

138

REE

L EN

ABLE

1

135

REE

L AF

T B

RN

134

REE

L FO

RE

WH

T

135

REE

L AF

T B

RN

134

REE

L FO

RE

WH

T

139

REE

L EN

ABLE

2

004

SIG

NAL

GN

D B

LK/W

T

098

REE

L SP

EED

G

RY

012

12V

POW

ER R

ED

Y502

HEA

DER

P25

SWIT

CH

ED 1

2V

P07

SEN

SOR

GN

D

P06

SEN

SOR

V+

P19

HD

R S

ELEC

T

P01

REE

L SP

EED

P03

REE

L R

ETU

RN

P02

CAN

HI

P04

CAN

LO

P17

REE

L EN

ABLE

P18

REE

L EN

ABLE

P11

REE

L FO

RE

P12

REE

L FO

RE

P13

REE

L AF

T

P14

REE

L AF

T

P05

CH

ASSI

S G

ND

P16

LEFT

HZD

LT

P15

RIG

HT

HZD

LT

P20

STU

BBLE

LT

P08

REE

L VE

RT

SNR

P21

REE

L F/

A SN

R

P26

HEA

D P

ITC

H

P27

FLEX

SEL

ECT

P28

FRO

NT

PITC

H

P29

REA

R P

ITC

H

P30

FLEX

PR

ESSU

RE

050

SEN

SOR

PW

R P

NK

112

REE

L VE

RT

YEL

113

REE

L F/

A Y

EL

079

FLEX

SEL

ECT

OR

G

091

FLEX

PR

ESSU

RE

GR

Y

S 81

LEFT

HEI

GH

TA

GR

OU

ND

BSI

GN

AL

C5V

PO

WER

S 87

RIG

HT

HEI

GH

TA

GR

OU

ND

BSI

GN

AL

C5V

PO

WER

100

SEN

SOR

GN

D L

t BLU

050

SEN

SOR

PW

R P

NK

071

HD

R R

EC 1

OR

G

079

FLEX

SEL

ECT

OR

G

114

HEA

D F

/A Y

EL

780

CR

OP

IN R

TAN

779

CR

OP

IN L

TAN

731

CAN

1 H

YEL

732

CAN

1 L

Dk

GR

N

NO

TES:

HB2

-AG

31-3

1A3

HP2-AG31-31A (Continued on next page)

35

Diagnostics

137 SWAP 2 D

k BLU

Y161SW

AP EXTP01

L H H

EIGH

T

P02L H

FLOAT

P03R

H H

EIGH

T

P04R

EEL F/A SIG

Y162SW

AP EXTP01

CTR

HG

T SNS

P02C

TR H

GT SN

S

P03SIG

NAL G

ND

P04R

EEL F/A

136 SWAP 1 O

RG

150 SWAP 3 PU

R

157 SWAP 4 BR

N

NO

TES:

HB2-AG

31-31A3

HP2-AG31-31A (Continued)

36

Diagnostics

Y101

INSI

GH

T

P11

HG

T SI

GN

AL

P18

TILT

IN L

OW

P16

TILT

SIG

NAL

P17

TILT

IN H

I

P412

V PO

WER

P6G

RO

UN

D

P2H

GT

SNS

V+

P3H

GT

SNS

GN

D

P7LE

FT H

GT

P8C

ENTE

R H

GT

P9R

IGH

T H

GT

QB5

-INPU

TH

ARN

ESS

050

SEN

SOR

PW

R P

NK

100

SEN

SOR

GN

D L

t BLU

087

RIG

HT

SEN

SOR

WH

T

084

CEN

TER

SEN

SOR

WH

T

081

LEFT

SEN

SOR

WH

T

Y302

FIEL

D T

RAC

KER A

TILT

REF

LO

W

BTI

LT S

IGN

AL

CTI

LT R

EF H

IGH

DSW

ITC

HED

12V

EG

RO

UN

D

303

TILT

IN A

Lt B

LUE

122

TILT

BAL

ANC

E G

REY

304

TILT

IN C

PIN

K

001

SIG

NAL

GN

D B

LK

012

12V

POW

ER

RED

301

HEI

GH

T A

Lt G

RN

125

HEI

GH

T SI

GN

AL W

HT

302

HEI

GH

TC

Lt G

RN

Y301

HEI

GH

TA

HG

T R

EF H

I

BH

EIG

HT

SIG

NAL

CH

GT

REF

LO

W

CR

IMP

AND

SO

LDER

R1

- 1k,

1 2 W

CR

IMP

AND

SO

LDER

R2

- 1K,

1 2 W

NO

TES:

QB3

-IH23

-XX

1

QB2-IH23-XX

37

Diagnostics

Y311C

OM

BINE

P27H

EADER

TYPE

P01LEFT H

GT

P03L C

HG

T

P04R

T C H

GT

P02R

IGH

T HG

T

P510V SU

PPLY

P6SIG

NAL G

RO

UN

D

P30C

HASSIS G

ND

P22LFT H

ZD LT

P28R

IGH

T HZD

LT

P24STU

BBLE LTS

P07R

EEL SPEED

P13SEN

SOR

GN

D

P20SW

AP 1

P26SW

AP 2

QB3-IN

PUT

HAR

NESS

001 SIGN

AL GN

D BLK

045 RIG

HT H

GT TAN

012 12V POW

ER R

ED

050 SENSO

R PW

R PN

K

100 SENSO

R G

ND

Lt BLU

087 RIG

HT SEN

SOR

WH

T

084 CEN

TER SEN

SOR

WH

T

081 LEFT SENSO

R W

HT

Y101IN

SIGH

T

P16H

EADER

TYPE

P10LEFT H

GT SIG

P11C

ENTER

HG

T SIG

P12R

IGH

T HG

T SIG

P412V PO

WER

P6G

RO

UN

D

P2H

GT SN

S V+

P3H

GT SN

S GN

D

P9R

IGH

T HG

T

P8C

ENTER

HG

T

P7LEFT H

GT

041 LEFT HG

T TAN

032 RIG

HT H

AZARD

Dk G

RN

033 STUBBLE LTS BR

N

031 LEFT HAZAR

D YEL

022 CH

ASSIS GN

D BLK

Y312H

EADER

P30C

HASSIS G

ND

P22LEFT H

ZD LT

P28R

IGH

T HZD

LT

P24STU

BBLE LT

P07R

EEL SPEED

P13SEN

SOR

V-

P20SW

AP 1

P26SW

AP 2

070 HEAD

ER TYPE YEL

136 SWAP 1 D

k BLU

137 SWAP 2 O

RG

098 REEL SPEED

GR

Y

101 SENSO

R G

ND

Lt BLU

043 CTR

HG

T TAN

043 CTR

HG

T TAN

NO

TES:

QB3-N

HC

R-31N

5

QB3-NHCR-31N

38

Parts

Parts

ITEM QTY. PART NUMBER DESCRIPTION1 2 HT2128 Sensor2 2 HT3356

HT3357Tie-rod (FD75 and newer)Tie-rod (FD70 and older)

3 2 08200131 Nut4 2 08200202 Carriage bolt5 2 08200145 Nut6 2 08200136 Bolt7 1 HT3232 Left tilt bracket8 1 HT3231 Right tilt bracket9 4 08200147 Bolt

10 4 08200110 Nut11 2 08100103 E-clip12 2 HT3233 Arm bracket13 4 08200131 Flange nut14 4 08200216 Carriage bolt15 2 HT3234 Bracket (2012 and newer)16 2 HT3307 Sensor arm17 2 HT2112 Bearing block

MacDon Tilt Sensor

1

243

13

7

1415

5

9 10 1112

6

8

2

16

17

39

Parts

ITEM QTY. PART NUMBER DESCRIPTION1 1 PFB17 Right extension harness

1 PFB4 Left extension harness

Harness

1

2

3

STATEMENT OF LIMITED WARRANTY

For Headsight® Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser.

Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months.

Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer.

Headsight’s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight’s judgment, shows evidence of such defect.

Limitations to Warranty

This warranty does not cover:• Warranty claims directly resulting from improper installation of the product.• Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight.• Any unauthorized product alteration or modification.• Any unauthorized repairs made with parts other than genuine Headsight parts.• Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized

by Headsight.

Warranty Procedure• Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @

574.220.5511. • Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate

basis or reasonable time allowance in Headsight’s judgment. • There is no mileage reimbursement. • Diagnostic time will not be reimbursed except in pre-arranged circumstances.• Warranty claims should be on typical dealer service work order with a number and name to be attached for any future

correspondence. • All warranty work must be performed, and claims submitted, within thirty (30) days of the occurrence of the claim and

within the warranty period.• All parts removed during warranty repair must be returned to Headsight with Headsight’s Return Form within thirty (30)

days of the occurrence of the claim and within the warranty period.• Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be

returned to Headsight, Inc. for inspection.

Limitation of LiabilityHeadsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer’s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight’s entire and exclusive liability and buyer’s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF THE PRICE RECEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED.

No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it.

Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: 1/2017

P 574.546.5022 • F 574.546.57604845 3B Rd • Bremen, IN [email protected]

TILT KIT FOR MACDON 70/75/75S - Headsight, Inc. · PDF fileTILT KIT FOR MACDON 70/75/75S...

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