The Total Wire & Cable SolutionTPC Standard-Flex™ Cord & Cable is a highly flexible, extra hard...

The Total Wire & Cable Solution OEM Systems Integration & Automation Industry

Table of Contents

inTroduCTion 3

Wire & Cable 4 – 20

Cord SeTS & ConneCTor aSSemblieS 21 – 30

aCCeSSorieS 31 – 34

CuSTom Cable 35

TPC Wire & Cable CorP. • USa 800-521-7935 • Canada 800-545-0122 • MexiCo 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.

2

Standard Flex™ Cord & Cable ..................................................................................................................................................4

Standard Flex™ Power Cable ...................................................................................................................................................5

Standard Flex™ 2Kv Power Cable ............................................................................................................................................6

Standard Flex™ Cord & Cable ..................................................................................................................................................7

TPC Type TC Power Cable ......................................................................................................................................................8

4/0 Type TC-ER Power Cable ..................................................................................................................................................9

600 Volt Welding Cable .........................................................................................................................................................10

Grounding Cable & Ground Straps .........................................................................................................................................11

Trex-Onics® Low Capacitance VFD Shielded Power Cable .....................................................................................................12

Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal Pairs .............................................................13

Super-Trex® VFD Shielded Power Cable ................................................................................................................................14

Super-Trex® Reduced Diameter Control Cable (20 AWG) .......................................................................................................15



Trex-Onics® Industrial Ethernet Patch/Work Area CAT7A & CAT6A Cable ..............................................................................18

Trex-Onics® Industrial Ethernet Shielded Horizontal CAT6A Cable ..........................................................................................19

Trex-Onics® Industrial Ethernet CAT5E / 2-Pair Cable ............................................................................................................20

DC Micro M12 Single Key Quick-Connects™ ..........................................................................................................................21

DC 18 Micro M12 Single Key Quick-Connects™ Receptacles .................................................................................................23

Field Installable AC & DC Micro Connectors ...........................................................................................................................25

Trex-Onics® DeviceNet™ Flex-Net Cable Mini Assemblies .......................................................................................................26

Trex-Onics® DeviceNet™ Quick-Connect™ Wiring System Accessories ....................................................................................28

Trex-Onics® Flex-Net Receptacles for DeviceNet™ Applications ..............................................................................................30

Kord-Gard® Mesh Cord Grips ................................................................................................................................................31

Aluminum Straight and 90° Grip-Seals® .................................................................................................................................32

Vulko-Wrap® Insulating Tape (Yellow & Black) ........................................................................................................................33

Abrasion Resistant Ultra-Sleeve High Temperature Sleeving with Closures .............................................................................34

Specializing in oems

TPC Wire & Cable Corp. is an innovative producer of wire, cables and connectors used in harsh industrial environments. Through nearly 40 years of progressive development and refinement, our products and accessories deliver reliable performance where other wire and cables consistently fail, withstanding abuse from impact, abrasion, chemicals, flexing, and extreme temperatures. TPC Wire & Cable designs and markets products that keep your operations running safe and sure. Our products and accessories effectively serve a broad spectrum of industries including steel, utility, mining, automotive, food & beverage, government, oil & gas, transportation and wood, pulp & paper markets.

Our products are backed by exceptional customer service all the way from sales to engineering to distribution. We understand how important streamlined ordering and on-time deliveries are to our customers and we work hard to make it happen.

TPC Wire & Cable products are designed for performance and durability. That durability pays for itself, especially when you consider downtime from lost production, replacement costs, maintenance, repair and administrative or regulatory challenges caused by failed wire, cables and connectors. From large bulk orders of wire connectors to a completely customized set of cable connectors, TPC Wire & Cable is the one company that can produce and ship everything you need in one order. We look forward to serving your wire and cable needs.

TPC Wire & Cable has been servicing the automotive OEM industry for more than 20 years. During this time, we developed a broad line of products to suit your cable needs including a full range of portable cord, power cable, and multi-conductor control cable as well as shielded cable products. In 2010, we began expanding our OEM outreach program with a focus on providing:

• Productsdesignedtomeetyourspecifications

• Productinstockoravailablewithshortleadtimes

• CompetitivePricing

• CustomWire&CableSolutions

• CustomCutting

• CustomMarking(CustomPrintingServices)

• FieldSalesRepresentatives

• EngineeringSupport

At TPC Wire & Cable, we work closely with our Engineering and Purchasing departments to develop solution-based products to meet the demanding environments of our OEM customers.

Our products are designed and engineered to stand up to your toughest applications, including:

• StaticTrayCables

• High-FlexMulti-AxisRobotics,ReelingandPowerTracks

• ExtremeTemperatures-70°Cto538°C

• Chemical/Coolants/CausticEnvironments

•WealsospecializeinenvironmentalextremesinvolvingHeat,ColdandChemicals.

3exPerTS in CUSToM Cable and aSSeMbly SolUTionS • WWW.TPCWire.CoM Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.

3

TYPE

TC-

ER S

TAND

ARD

FLEX

CAB

LE

Wire & Cable / Standard Flex™ Cord & Cable

TPC Standard-Flex™ Cord & Cable•ULListed •cUL •FT-4FlameRating •SunlightResistant•TypeTC-ER– 600V •WTTC–1,000V •MaxConductorTemperature90°C

TPC Standard-Flex™ Cord & Cable is a highly flexible, extra hard usage cord with excellent resistance to impact, cutting, abrasion, oils and most industrial chemicals. This cable also features bunch stranded soft drawn copper, high-flex tape seperator around the inner components and nylon fillers. The specially compounded TPE jacket is a superior line of defense againse tearing, abrasion, impact, oil, ozone and most chemicals.

1. bunch stranded soft drawn copper — Longer flex life in flexing and twisting applications.

2. tpe conductor insulation — Oil resis-tant and has high dielectric, tensile and mechanical properties.

3. conductors are coded with numeric identification — Provides fast identification of conductors. Easy to read and simplifies installation.

4. high flex tape seperator around inner components — Provides easy movement of the conductor bundle for longer flex life.

5. specially compounded tpe jacket — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat-resistant. Extreme all-weather flexibility.

6. nylon fillers — Low friction, non-wicking fillers provide excellent flexibility.

2

4

1

3

5

FeaTUreS & beneFiTS

ordering inForMaTion (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)

ParT no.

Cord Size aWG/Cond

ConduCTor STrandinG aMPaCiTy1 inSulaTion

ThiCkneSS (IN)JaCkeT

ThiCkneSS (IN)nominal o.d. (IN)

WT. (LBS) Per 1000'

76202 16/5 26/30 14.4 0.016 0.045 0.375 97

76198 16/4 26/30 18 0.016 0.045 0.346 81

76193 16/3 26/30 18 0.016 0.045 0.320 65

76195 14/5 41/30 20 0.016 0.045 0.430 133

76199 14/4 41/30 25 0.016 0.045 0.394 109

76403 14/3 41/30 15 0.016 0.045 0.384 90

77205 12/5 65/30 24 0.016 0.045 0.488 182

76200 12/4 65/30 30 0.016 0.045 0.438 148

76303 12/3 65/30 20 0.016 0.045 0.418 120

76205 10/5 105/30 32 0.022 0.060 0.619 287

76201 10/4 105/30 40 0.022 0.060 0.576 227

76203 10/3 105/30 25 0.022 0.060 0.561 220

no. oF ConduCTorS

1 2 3 4

Color Green/Yellow Black-1 Black-2 Black-3

NOTES: (1) Based on Table 310.15 (B) (16) of the 2008 NEC Handbook.


4

TYPE

TC-

ER S

TAND

ARD

FLEX

CAB

LE

Wire & Cable / Standard Flex™ poWer Cable

TPC Standard-Flex™ Power Cable•ULListed •cUL •FT-1FlameRating •SunlightResistant •TypeTC-ER– 600V •WTTC–1,000V •MaxConductorTemperature90°C

TPC Standard-Flex™ Power Cable has excellent resistance to abrasion and flexing. This cable also features an oil resistant TPE conductor insulation with high dielectric, tensile and mechanical properties. Specially compounded TPE jacket allows for extreme all-weather flexibility.







2

4

1

3

5

FeaTUreS & beneFiTS


ParT no.

Cord Size aWG/Cond




WT. (LBS) Per 1000'

61804 8/4 168/30 55 0.032 0.060 0.756 385

61805 8/5 168/30 44 0.032 0.060 0.824 465

61806 6/4 266/30 75 0.035 0.080 0.900 605

61807 4/3 413/30 104 0.045 0.080 0.98 695

61808 4/4 413/30 95 0.045 0.080 1.060 910

61809 4/5 420/30 76 0.045 0.080 1.175 1090

61810 2/4 665/30 130 0.045 0.080 1.250 1220

61803 2/3 665/30 130 0.045 0.080 1.140 1007

roTaTion 4-CondUCTor Color Code

1 Black-1

2 Black-2

3 Green/Yellow


1 Green/Yellow

2 Black-1

3 Black-2

4 Black-3

5 Black-4

NOTE: (1) Ambient temperature of 30°C, conductor temperature of 90°C, not more than three current-carrying conductors. Based on NEC 2011, Table 310.15(B)(16).


Wire & Cable / Standard Flex™ poWer Cable


1 Black-1

2 Black-2

3 Green


1 Black-1

2 Black-2

3 Black-3

4 Green

TYPE

TC-

ER S

TAND

ARD

FLEX

CAB

LE

TPC Standard-Flex™ 2kv Power Cable•ULListed •cUL •FT-4FlameRating •SunlightResistant •2000VUL-1000VcUL •TypeTC-ER •MaxConductorTemperature90°C

TPC Standard-Flex™ 2Kv Power Cable has excellent resistance to abrasion and flexing. This cable also features an oil resistant TSE conductor insulation with high dielectric, tensile and mechanical properties. Specially compounded TSE jacket allows for extreme all-weather flexibility.


2. tse conductor insulation — Oil resis-tant and has high dielectric, tensile and mechanical properties.



5. specially compounded tse jacket — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat-resistant. Extreme all-weather flexibility.

6. nylon fillers — Low friction, non-wicking fill-ers provide excellent flexibility.

2

4

1

3

5

FeaTUreS & beneFiTS


ParT no.

Cord Size aWG/Cond




WT. (LBS) Per 1000'

61624 2/4 259 130 0.070 0.080 1.34 1351

61623 2/3 259 130 0.070 0.080 1.22 1078



6

ExpErts in custom cablE and assEmbly solutions • www.tpcwirE.com Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.

7TPC Wire & Cable CorP. • USa 800-521-7935 • Canada 800-545-0122 • MexiCo 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.

TYPE

TC-

ER S

TAND

ARD

FLEX

CAB

LE

Wire & Cable / Standard Flex Cord & Cable

TPC Standard-Flex™ Cord & Cables• UL Listed • cUL • FT-4 Flame Rating • Sunlight Resistant • Type TC-ER – 600 V • WTTC – 1,000 V • Max Conductor Temperature 90°C

TPC Standard-Flex™ Cord & Cable is a highly flexible, extra hard usage cord with excellent resistance to impact, cutting, abrasion, oils and most industrial chemicals. This cable also features bunch stranded soft drawn copper, high-flex tape seperator around the inner components and nylon fillers. The specially compounded TPE jacket is a superior line of defense againse tearing, abrasion, impact, oil, ozone and most chemicals.



3. conductors are coded with numer-ic identification — Provides fast identification of conductors. Easy to read and simplifies installation.

4. high flex tape seperator around inner components — Provides easy move-ment of the conductor bundle for longer flex life.



2

4

1

3

5

FeaTureS & BeneFiTS

Ordering inFOrmaTiOn (Call for pricing & availability)

ParT nO. CaBLe Size COnduCTOr

STranding

*amPaCiTY OF CaBLe

@ 90°C

** aLLOWaBLe amPaCiTY

@ 30°C

JaCkeT ThiCk-

neSS (IN)

nOminaL O.d. (IN)

WT. (LBS) Per 1000'

76201 10 AWG 4C 104 x 30 40 40 0.06 0.576 351

61863-8 6 AWG 3C w/ 8 AWG Grd 266 x 30 + 168 x 30 87 65 0.08 0.88 539

61843-8 4 AWG 3C w/ 8 AWG Grd 420 x 30 + 168 x 30 114 85 0.08 1.025 755

61820-6 2/0 3C w/6 AWG Grd 1330 x 30 + 665 x 30 237 175 0.08 1.53 1951

61373-2 373 MCM 3C w/#2 Grd 3721 x 30 + 665 x 30 433 310 0.11 2.26 4932

nO. OF COnduCTOrS

1 2 3 4

COLOr Green/Yellow Black-1 Black-2 Black-3

NOTES: *Ampacity per NEC Handbook. Table 400.5(B) - Based on ambient temperature of 30°C (86°C). **Ampacity per NEC Handbook: Table 310.16 - Allowable ampacities of insulated conductors rated 0 - 2000 volts, 60°C through 90°C (140°F through 194°F).

Wire & Cable / Standard Flex™ Cord & Cable

Supe

r-Trex

® T

YPE

TC P

OWER

CAB

LE

Wire & Cable / type tC poWer Cable

TPC Type TC Power Cable

1. bunch stranded soft drawn bare copper — Longer flex life in flexing and twisting applications.

2. tpe conductor insulation — Oil resistant and has high dielectric, tensile and mechanical proper-ties.

3. conductors are numbered — Provides fast identification of conductors. Easy to read and sim-plifies installation.

4. black heavy-duty tpe jacket— Provides superior first-line defense against industrial and envi-ronmental abuse. Resists tearing, abrasion, oil, impact, ozone, and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.

FeaTUreS & beneFiTS

2

4

1

3


TPC Type TC 2/0 3/C and Type TC 1 AWG 3/C Plus 6 AWG Ground Cable is designed for rugged use featuring our heavy-duty TPE jacket. The result is a flexible cable that withstands abrasion and twisting, extending the life of the cable in harsh applications.

* Based on an ambient temperature of 30ºC and conductor temperature of 90ºC per NEC 2014, Table 3.10.15(B)(!6).

•ULListed•cUL•FT-4FlameRating•TypeTC-ER–600V•WTTC•MaxConductorTemperature90°C

ParT no. Cable Size aWG/Cond ConduCTor STrandinG

(PRIMARY & GROUND) aMPaCiTy1 nominal o.d. (IN)

WT. (LBS) Per 1000'

85246 1 AWG — 3 Conductor with 6 AWG Ground 259 x 30 & 133 x 30 150 0.396 172

aPPliCaTionS

• AutomationEquipment• RobotPowerSupply

• TrayCableApplications• MobileEquipment


8

exPerTS in CUSToM Cable and aSSeMbly SolUTionS • WWW.TPCWire.CoM Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.

9

Wire & Cable / poWer Cable

4/0 Type TC-er Power Cable

recommended minimum bend radius for Cable applications: The Minimum Bend Radius for Dynamic Applications is eight times the O.D. of the cable. Minimum Bend Radius for Static Applications is six times the O.D. of the cable.

•ULListed•cUL•CE•RoHSCompliant•MaxConductorTemp90ºC•TypeTC-ER–600V•FT-4FlameRated•UVResistant


Sup

er-T

rex®

TYP

E TC

POW

ER C

ABLE

FeaTUreS & beneFiTS

aPPliCaTionS

1. conductors are numbered – Provides fast identification of conductors. Easy to read and simplifies installation.

2. tpe conductor insulation – Oil resistant and has high dielectric tensile and mechanical properties.

3. bunch stranded soft drawn copper – Longer flex life in flexing and twisting applications.

4. specially compounded tpe jacket – Superior first line of defense against oil, UV exposure as well as most chemicals. Flame and heat resistant. Extreme all weather flexibility.

1

4

2

3

Color Code

Cond Color

3Black–1Black–2

Green

4

Black–1Black–2Black–3

Green

•AutomationEquipment •RobotPowerSupplies •MobileEquipment

•TrayCableApplications •Pumps •TemporaryandEmergencyPower

ParT no.Cable Size aWG/Cond.

ConduCTor STrandinG (PRIMARY AND GROUND)

aMPaCiTy1 nominal o.d. (IN.)

WT. (LBS.) Per 1,000'

85422STF4/0–2Conductor

with a 2 AWG Ground2090 x 30 and 665 x 30 260 1.51 2,020

85423STF4/0–3Conductor

with a 2 AWG Ground2090 x 30 and 665 x 30 260 1.80 2,872

NOTES: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC 2011, Table 3.10.15(B)(16).

Wire & Cable / Welding Cable

TPC 600 Volt Welding Cable

FeaTUreS & beneFiTS

2

4

5

1

3

Super-Trex® 600 Volt Welding Cable is designed for rugged use featuring our Extra-Flex rope lay copper conductor, 100% fabric serve and a jacket with a 25% thicker wall compared to ordinary cable. The result is a flexible weld and power cable that withstands tearing, abrasion, impact and chunking, extending the life of the cable in harsh applications. This cable is ideal for use in welding or power applications.

aPPliCaTionS

recommended minimum bend radius for Cable applications: The Minimum Bend Radius for Dynamic Applications is eight times the O.D. of the cable. Minimum Bend Radius for Static Applications is six times the O.D. of the cable.

1. extra-flex #34 awg bunch stranded rope lay copper — 2-1/2 times more stranding than conventional welding cables. Reduces copper con-ductor fatigue and breakage. Easier to work with. High impact resistance.

2. 100% fabric serve — Improves tear resistance and reduces jacket shrink-back.

3. footage indicators marked on the jacket — Easy, precise measuring reduces waste and improves productivity.

4. specially compounded, security yellow, super-trex® tse jacket rated 600 volt — Superior first-line defense against all types of industrial and environmental abuse. Flame and heat resistant. Extreme all-weather flexibility.

5. jacket is 25% thicker than ordinary cable — Withstands tearing, abrasion, impact and chunking.

*MSHA Approved**Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC 2014, Table 3.10.15(B)(17). ***These values for current carrying capacity are based on a conductor temperature of 90ºC (194ºF), an ambient temperature of 30ºC (86ºF). In actual service, the load factor may be much higher than indicated without overheating the cable as the ambient temperature will generally be substantially lower than 40ºC (Based on 100 feet length for total circuit for secondary voltages only with 4 volt drop and 60% duty cycle.

•ULListed •RoHSCompliant •TypeSC •MaxConductorTemperature90°C •UVResistant•CSA •FT-1FlameRating •600V •ExtremeUsage •MSHAApproved*(2AWGandLarger)


•BatteryChargerLeadWires•BusWeldingBoxesorTransformers•ElectrodeHolder&Ground•PowerSupplyApplications•PortableLighting •ConnectionstoArcWelders

ParT no.

Cable Size aWG

ConduCTor STrandinG

JaCkeT ThiCkneSS (IN)

nominal o.d. (IN)

WT. (LBS) Per 1000'

min. bend radiuS (IN)

aMPaCiTy: 600V in-line aPPliCaTionS1

86310 6 660 x 34 0.080 0.370 132 3.0 105

86311 4 1045 x 34 0.093 0.450 202 3.6 140

86312* 2 1634 x 34 0.103 0.540 305 4.4 190

86314* 1/0 2597 x 34 0.115 0.660 416 5.3 260

86315* 2/0 3300 x 34 0.115 0.700 558 5.6 300

86316* 3/0 4214 x 34 0.140 0.797 721 6.4 350

86317* 4/0 5225 x 34 0.158 0.900 906 7.2 405


10


11

TPC Ground Cable 10 aWG

TPC groUnd Cable 8 aWg

TPC groUnd Cable 6 aWg

TPC Ground Cable 2 aWG


Wire & Cable / grounding Cable

TPC ground Cable xx aWg e155962

TPC Ground Straps

ParT number deSCriPTion

37316 Ground Cable 6 AWG (16MM2), Green/Yellow, 600V



37310 Ground Cable 10AWG (6MM2) , Green/Yellow, 600V

ParT number deSCriPTion

MA124732A012 Jumper cables 12" ( #2 grd cable with 1/4" stakons)

MA124732A018 Jumper cables 18" ( #2 grd cable with 1/4" stakons)

MA124732A024 Jumper cables 24"" ( #2 grd cable with 1/4" stakons)

MA124732A030 Jumper cables 30"" ( #2 grd cable with 1/4" stakons)

•UL•AWM•1015•105ºC•600V

ParT no. deSCriPTion o.d.

3731010 AWG 105/30 Tinned Copper with .032" PVC

Green Jacket with Co-Extruded Yellow Stripe.175"


373188 AWG 168/30 Tinned Copper with .047" PVCGreen Jacket with a Co-Extruded Yellow Stripe

.284"


373166 AWG 266/30 Tinned Copper wuth 0.63" PVCGreen Jacket with Co-Extruded Yellow Stripe

.336"


373122 AWG 665/30 Tinned Copper with .063" PVCGreen Jacket with Co-Extruded Yellow Stripe

.451"

NOTE: (1) Can also supply Ground Straps with Insulated Stakons


12

Wire & Cable / VFd Cable


Trex-onics® low Capacitance VFd Shielded Power Cable•ULListed•CSA•TypeTC-ER–600V•OperatingTemperatureRange-40ºCto90ºC•SuitableforClassI,II,Div.2•FT-4FlameRating •CE•CSA–1,000V•RoHSCompliant •CoronaResistantto2,000V•OilResistant•SunlightResistant

1. finely stranded copper conductors — Improves flexibility and extends conductor life in dynamic applications. Conductors are alpha-numerically marked for ease of identification.

2. xlpe insulation system — High dielectric, tensile and mechanical properties.

3. flat braid drain wire

4. heavy-duty 95% coverage of tinned copper braid — Provides a shield against EM and RF noise and interference, and a low impedance path toground.Protectsequipmentandmotordamagefrom electrical noise and “stray voltage”. Designed for superior performance in moving applications.

5. specially compounded security yellow trex-onics® tpe jacket — Superior first line defense against oil, ozone, UV exposure, as well as most chemicals. Flame and heat resistant.

6. fillers — Low friction, non-wicking fillers pro-vide increased flexibility in dynamic applications.

FeaTUreS & beneFiTS

2

4

5

1

3


ParT no. Cable Size aWG STrandinG aMPaCiTy1 nominal

o.d. (IN)WT. (LBS) Per 1000'

drain Wire aWG

60040lC 16/4 65 x 34 18 0.563 145 18

60041lC 14/4 105 x 34 25 0.588 158 16

60042lC 12/4 165 x 34 30 0.656 247 14

60043lC 10/4 105 x 30 40 0.710 308 14

60044lC 8/4 168 x 30 55 0.926 528 14

60045lC 6/4 266 x 30 75 1.02 753 14

60046lC 4/4 413 x 30 95 1.20 1083 14

TPC’s Trex-Onics®LowCapacitanceVFDShieldedPowerCableisdesignedforsuperiorperformance.Aheavy-dutytinnedcopperbraidprotectsequipmentand motor from damage caused by electrical noise and ‘stray voltage’ and provides a shield against EM and RF noise and interference, and a low impedance path to ground. The finely stranded copper conductors extend conductor life in dynamic applications and are alpha-numerically marked for ease of identification. The oil resistant composite insulation system offers high dielectric, tensile and mechanical properties.

Color Code

Cond Color

1, 2 & 3 Black

4 Green/Yellow

aPPliCaTionS

ACVariableFrequencyDrivesaremoreprevalenttodayastheadvantagesofthistechnologyhavebecomebetterunderstood. The most common method of controlling VFD motors is the use of Pulse Width Modulation (PWM), a methodwherethefrequencyorpulsewidthofthedrivesignaliscontrolledtovarythemotorspeed.Theissuesassociated with VFD systems are high switching speeds (10 KHz and higher) which generate electrical noise, corona discharge and “stray voltages”. The generation of electrical noise, corona and “stray voltages” are poten-tiallydamagingtothemotorandequipmentifanonVFDor“driverated”cableisinstalled.Forthisreason,TPChas designed a high performance VFD cable for dynamic industrial applications that reduces the effects of electri-cal noise and corona discharge, while providing a low impedance path to ground to eliminate the potential damage caused by “stray voltages”.

Tested to over 4,000,000 cycles in cable carrier without failure!


1. finely stranded copper conductors — Improves flexibility and extends conductor life in dynamic applications. Conductors are alpha-numeri-cally marked for ease of identification.

2. brake and signal pairs — Aluminum/Mylar foil shielded pairs provide 100% shielding.

3. xlpe insulation system — High dielectric, tensile and mechanical properties.

4. flat braid drain wire

5. heavy-duty 95% coverage of tinned copper braid — Provides a shield against EM and RF noise and interference, and a low impedance path toground.Protectsequipmentandmotordamagefrom electrical noise and “stray voltage”. Designed for superior performance in moving applications.

6. specially compounded security yellow trex-onics® tpe jacket — Superior first line defense against oil, ozone, UV exposure, as well as most chemicals. Flame and heat resistant.

7. fillers — Low friction, non-wicking fillers pro-vide increased flexibility in dynamic applications.



Pairs Identified Alpha Numerically blaCk with WhiTe print

Pair #1 = 5+6 and Pair #2 = 7+8

Trex-onics® low Capacitance VFd Shielded Power Cable with brake & Signal Pairs

•ULListed•CSA•TypeTC-ER–600V•OperatingTemperatureRange-40ºCto90ºC•SuitableforClassI,II,Div.2•SunlightResistant •CE •CSA–1,000V•RoHSCompliant•CoronaResistantto2,000V •FT-4FlameRating•OilResistant


SinGle Pair

ParT no.

PoWer ConduCTor brake & SiGnal PairS JaCkeT ThiCkneSS

(IN)

nominal o.d. (IN)

WT. (LBS) Per 1000'

aWG/ Cond STrandinG aMPaCiTy1 oVerall

drainaWG/no.

PairS STrandinG drain WireS

60021lC 14/4 105 x 34 25 16 16/1 65 x 34 18 0.070 0.685 21560023lC 12/4 165 x 34 30 14 16/1 65 x 34 18 0.070 0.750 31060025lC 10/4 105 x 30 40 14 16/1 65 x 34 18 0.070 0.800 42060026lC 8/4 168 x 30 55 14 16/1 65 x 34 18 0.090 1.00 61760027lC 6/4 266 x 30 75 14 16/1 65 x 34 18 0.090 1.06 82560096lC 4/4 1050 x 34 95 18 14/1 105 x 30 16 0.115 1.10 1450

TWo Pair

ParT no.

PoWer ConduCTor brake & SiGnal PairS JaCkeT ThiCkneSS

(IN)

nominal o.d. (IN)

WT. (LBS) Per 1000'aWG/

Cond STrandinG aMPaCiTy1 oVerall drain

aWG/no. PairS STrandinG drain

WireS60028lC 14/4 105 x 34 25 16 16/2 65 x 34 18 0.070 0.776 28060029lC 12/4 165 x 34 30 14 16/2 65 x 34 18 0.070 0.832 37060030lC 10/4 105 x 30 40 14 16/2 65 x 34 18 0.070 0.919 50560031lC 8/4 168 x 30 55 14 16/2 65 x 34 18 0.090 1.07 80060032lC 6/4 266 x 30 75 14 16/2 65 x 34 18 0.090 1.12 1175

TPC’s Trex-Onics® Low Capacitance VFD Shielded Power Cable (with Brake and Signal Pairs) is designed for superior performance. A heavy-duty tinned copper braidprotectsequipmentandmotorfromdamagecausedbyelectricalnoiseand‘strayvoltage’andprovidesashieldagainstEMandRFnoiseandinterference,and a low impedance path to ground. The finely stranded copper conductors extend conductor life in dynamic applications and are alpha-numerically marked for ease of identification. The oil resistant composite insulation system offers high dielectric, tensile and mechanical properties.

Color Code

Cond Color

1, 2 & 3 Black

4 Green/Yellow

FeaTUreS & beneFiTS

3

5

6

2

1

4

Tested to over 4,000,000 cycles in cable carrier without failure!


14

Super-Trex® VFd Shielded Power Cable

•ULListed•cUL•TypeTC-ER•FT-4FlameRating•600V•CoronaResistantto2,000V•MaxConductorTemperature90°C

Designedspecificallyforvariablefrequencydrives,Super-Trex® VFD cable features a heavy-duty jacket that provides excellent protection against abra-sion, impact, oil, chemicals, heat and flame. Designed to withstand the harsh electrical environment of typical VFD systems, the cable is construct-ed with both a foil and braid shield and will withstand corona voltages up to 2,000 volts. Symmetrical ground wires are used to reduce the effect of common-mode-voltage noise. Ideal for harsh environment VFD applications where a longer lasting cable is desired.

1. finely stranded copper conductors — Improves flexibility and extends conductor life in dynamic applications.

2. tse insulation — Corona resistant insulation designed for VFD applications.

3. three insulated grounds — Reduces overall cable O.D.

4. ultra-shield construction — Combination tinned copper braid and foil shield for maximum RF and EM protection.

5. specially compounded super-trex® tse jacket — Superior protection against oil, ozone, sunlight, UV, chemicals, heat and flame. Excellent all weather flexibility.

FeaTUreS & beneFiTS

aPPliCaTionS

Color Code

• VariableFrequencyDriveSystems• ShieldedPowerCable

•Blackwithalpha-numericidentification

2

5

4

1

3

NOTE: (1) Ground sized in accordance with NEC Table 250.122 + UL1277 whichever is larger.

NOTE: (2) Ampacity in Free Air based on 90ºC conductor temperature, 30ºC ambient temperature, per NEC Table B310.15(B)(2)(3)

Ampacity in Cable Tray based on 90ºC conductor temperature, 30ºC ambient temperature, per NEC Table 310.15(B)(16)

Ampacity in Conduit based on 90ºC conductor temperature, 30ºC ambient temperature, per NEC Table B310.15(B)(2)(1)


ParT no.

PoWer Cond Size aWG/Cond

PoWer Cond STrandinG

Ground Size Cond/aWG1

amPaCiTieS2

nominal o.d. (IN)

WT. (LBS) Per 1000'in Free

airin Cable

Trayin

ConduiT

89103 #4 - 3 Cond 259 x 0.0127 3 x 12 AWG 114 95 89 1.19 1101

89104 #2 - 3 Cond 259 x 0.0160 3 x 10 AWG 152 130 119 1.34 1512

89106 1/0 - 3 Cond 266 x 0.0199 3 x 10 AWG 205 170 163 1.61 2174

89107 2/0 - 3 Cond 342 x 0.0199 3 x 10 AWG 237 195 186 1.70 2510

89109 4/0 - 3 Cond 532 x 0.0199 3 x 8 AWG 316 260 253 1.99 3727

89110 262 kcmil - 3 Cond 646 x 0.0199 3 x 6 AWG 362 297 285 2.21 4581

89111 373 kcmil - 3 Cond 925 x 0.0199 3 x 6 AWG 449 363 357 2.45 5968

89112 444 kcmil - 3 Cond 1110 x 0.0199 3 x 6 AWG 497 402 395 2.60 6922

89113 535 kcmil - 3 Cond 1332 x 0.0199 3 x 6 AWG 555 445 537 2.85 8246

add kord-gards® or grip-seals® to complete your order! See pages 129-137.


Wire & Cable / Control Cable

CONT

ROL C

ABLE

Super-Trex® reduced diameter Control Cable (20 aWG)

TPC’s Super-Trex® Reduced Diameter Control Cable features a high strand count and cable construction designed to provide long life in dynamic flexing applications. The security yellow TPE jacket provides excellent protection against oil, and most industrial chemicals. Available in 20 AWG and various conductor counts from 5 to 65 conductors. 18 AWG, 16 AWG and 12 AWG also available.

•ULListed•CSA•CE•600V•FT-1FlameRating•RoHSCompliant•MaxConductorTemperature90°C

1. bunch stranded tinned soft drawn copper — Longer flex life in flexing and twisting applications. Easier to solder.

2. polyester tpe conductor insulation — Oil resistant and has high dielectric, tensile and mechanical properties.

3. conductors are coded with alpha-numeric identification — Provides fast iden-tification of conductors. Easy to read and simplifies installation.


5. high flex tape separator around inner components — Provides easy movement of the conductor bundle for longer flex life.

6. uni-lay construction alternating bundles — Superior performance in flexing and tor-sional applications.

7. specially compounded, security yellow, super-trex® tpe jacket — Superior first-line defense against oil, ozone and UV exposure as well as most chemicals. Flame and heat resistant. Extreme all-weather flexibility.

1

3

2

6

7

4

5

FeaTUreS & beneFiTS

NOTES: (1) Maximum allowable current per conductor. Ampacities are based on an ambient temperature of 30ºC with a conductor temperature of 90ºC, not more than 3 current carrying conductors.


ParT no.

Cord Size aWG/Cond




WT. (LBS) Per 1000'


88305 20/5 26 x 34 9 0.010 0.050 0.275 52 2.20

88312 20/12 26 x 34 8 0.010 0.050 0.362 94 2.90

88319 20/19 26 x 34 6 0.010 0.060 0.453 148 3.60

88325 20/25 26 x 34 6 0.010 0.060 0.507 175 4.00

88333 20/33 26 x 34 4 0.010 0.065 0.541 226 4.30

88347 20/47 26 x 34 4 0.010 0.070 0.663 335 5.30

88365 20/65 26 x 34 4 0.010 0.100 0.820 515 6.60

aPPliCaTionS

• AutomaticWelders• BroachMachines• ControlCircuits• Cranes• FestoonSystems• MachineTools• CableCarrierSystems• SensingEquipment• TransferVehicles• PositioningEquipment• RemoteControlofElectricalEquipment

Not for Reeling or Forced Directional (Pulling) Applications.

Chemical resistance of Super-Trex® TPe JacketResistance to solvents and chemicals is tested by immersing cable specimens in a solution for 30 days at room temperature. Measurements of cable diameter are made before and after immersion. Resistance is rated as follows, depending upon the % of change in cable diameter:

(e) excellent–lessthan10% (F) Fair – 30% to 50%(G) Good – 10% to 30% (P) Poor – More than 50%

The first conductor in the outside layer is always Green with a Yellow Tracer. The third conductor in the outer layer is always White with a Black Tracer. All other conductors are Black with a white number. Color code repeats with black withuniquenumericidentification.

Color Code

no. oF Cond.

baSe Color

FirST TraCer

num. id.

1 Green Yellow –

2 Black – 1

3 White Black –

4 Black – 3 reaGenT TPe PVC neoPrene

Mobile Oil DTE 24 E – –


Castor Oil E – –

Simesol E – –

Trimsol E – –

ASTM Oil 1, 2 or 3 E G G

Transformer Oil G G E

Diesel Fuel G P G

Gasoline G P G

Kerosene E E G



CO

NTR

OL

CAB

LE

Super-Trex® reduced diameter Control Cable (18 aWg)

TPC’s Super-Trex® Reduced Diameter Control Cable features a high strand count and cable construction designed to provide long life in dynamic flexing applications. The security yellow TPE jacket provides excellent protection against oil, and most industrial chemicals. Available in 18 AWG and various conductor counts from 5 to 65 conductors. 20 AWG, 16 AWG and 12 AWG also available.

1. bunch stranded tinned soft drawn copper — Longer flex life in flexing and twisting applications. Easier to solder.

2. polyester tpe conductor insulation — Oil resistant and has high dielectric, tensile and mechanical properties.

3. conductors are coded with alpha-numeric identification — Provides fast iden-tification of conductors. Easy to read and simplifies installation.


5. high flex tape separator around inner components — Provides easy movement of the conductor bundle for longer flex life.

6. uni-lay construction alternating bundles — Superior performance in flexing and tor-sional applications.

7. specially compounded, security yellow, super-trex® tpe jacket — Superior first-line defense against oil, ozone and UV exposure as well as most chemicals. Flame and heat resistant. Extreme all-weather flexibility.

1

3

2

6

7

4

5

FeaTUreS & beneFiTS



ParT no.

Cord Size aWG/Cond




WT. (LBS) Per 1000'


88905 18/5 41 x 34 11 0.010 0.060 0.321 68 2.57

88912 18/12 41 x 34 7 0.010 0.070 0.444 137 3.55

88919 18/19 41 x 34 7 0.010 0.075 0.538 208 4.30

88925 18/25 41 x 34 6 0.010 0.080 0.613 273 4.90

88933 18/33 41 x 34 5 0.010 0.080 0.645 318 5.16

88949 18/49 41 x 34 5 0.010 0.090 0.787 473 6.29

88965 18/65 41 x 34 5 0.010 0.100 0.892 614 7.14

aPPliCaTionS

• AutomaticWelders• BroachMachines• ControlCircuits• Cranes• FestoonSystems• MachineTools• CableCarrierSystems• SensingEquipment• TransferVehicles• PositioningEquipment• RemoteControlofElectricalEquipment

Not for Reeling or Forced Directional (Pulling) Applications.

Chemical resistance of Super-Trex® TPe JacketResistance to solvents and chemicals is tested by immersing cable specimens in a solution for 30 days at room temperature. Measurements of cable diameter are made before and after immersion. Resistance is rated as follows, depending upon the % of change in cable diameter:

(e) excellent–lessthan10% (F) Fair – 30% to 50%(G) Good – 10% to 30% (P) Poor – More than 50%

The first conductor in the outside layer is always Green with a Yellow Tracer. The third conductor in the outer layer is always White with a Black Tracer. All other conductors are Black with a white number. Color code repeats with black withuniquenumericidentification.

Color Code

no. oF Cond.

baSe Color

FirST TraCer

num. id.

1 Green Yellow –

2 Black – 1

3 White Black –

4 Black – 3 reaGenT TPe PVC neoPrene



Castor Oil E – –

Simesol E – –

Trimsol E – –

ASTM Oil 1, 2 or 3 E G G

Transformer Oil G G E

Diesel Fuel G P G

Gasoline G P G

Kerosene E E G

•ULListed•TypeTC-ER–600V•TypeWTTC–1,000V•SuitableforClassI,II,Div.2•CE •FT-4FlameRating•RoHSCompliant•MaxConductorTemperature90°C


16

CO

NTR

OL

CAB

LE


FeaTUreS & beneFiTS

1. bunch stranded tinned soft drawn copper – Longer flex life in flexing and twisting appli-cations. Easier to solder.

2. conductors are coded with alpha-numeric identification – Provides fast identifi-cation of conductors. Easy to read and simplifies instal-lation. Red conductors for AC applications and BLUE for DC applications.

3. polyester tpe conductor insulation – Oil resistant and has high dielectric, tensile and mechanical properties.

4. nylon fillers – Low friction, non wicking fillers provide excellent flexibility.

5. uni-lay construction alternating bundles – Superior performance in flexing and tor-sional applications.

6. high flex tape separator around inner components – Provides easy movement of the conductor bundle for longer flex life.

7. specially compounded, security yellow, super-trex® tpe jacket – Superior first-line defense against oil, ozone and UV exposure as well as most chemicals. Flame and heat resistant. Extreme all-weather flexibility.

2

4

6

1

3

5

7

•AutomaticWelders•BroachMachines•ControlCircuits•Cranes

•FestoonSystems•MachineTools•PowerTrackSystems•SensingEquipment

•TransferVehicles•PositioningEquipment•RemoteControlofElectricalEquipment

aPPliCaTionS Not for Reeling or Forced Directional (Pulling) Applications.


ParT no. (ConduCTor) Cable Size aWG


ThiCkneSS (IN)

JaCkeT ThiCkneSS

(IN)

nominal o.d. (IN)

WT. (lbS)Per 1000'

min. bend radiuS

(IN)STd. red blue

– 88505r 88505b 16/5 65 x 34 14 0.010 0.060 0.358 88 2.86

– – 88507b 16/7 65 x 34 13 0.010 0.080 0.453 150 3.62

– – 88508b 16/8 65 x 34 13 0.010 0.080 0.456 172 3.70

88512 88512r 88512b 16/12 65 x 34 9 0.010 0.070 0.510 191 3.96

88516 – – 16/16 65 x 34 9 0.010 0.070 0.555 239 4.40

– 88519r 88519b 16/19 65 x 34 9 0.010 0.075 0.596 281 4.76

88522 – – 16/22 65 x 34 8 0.010 0.080 0.650 327 5.20

88525 88525r 88525b 16/25 65 x 34 8 0.010 0.080 0.700 376 5.60

88531 – – 16/31 65 x 34 7 0.010 0.080 0.745 425 5.80

– 88533r 88533b 16/33 65 x 34 7 0.010 0.080 0.745 448 5.96

88541 – – 16/41 65 x 34 6 0.010 0.100 0.850 608 6.96

– 88547r 88547b 16/47 65 x 34 6 0.010 0.085 0.850 653 7.12

88549 – – 16/49 65 x 34 6 0.010 0.925 0.925 714 7.20

88560 – – 16/60 65 x 34 6 0.010 0.975 0.975 783 7.80


Super-Trex® reduced diameter Control Cable (16 aWg)•ULListed•TypeTC-ER–600V•TypeWTTC–1,000V•SuitableforClassI,II,Div.2•CE •FT-4FlameRating•RoHSCompliant•MaxConductorTemperature90°C

recommended minimum bend radius for Cable applications

The Minimum Bend Radius for Dynamic Applications is 8 times the O.D. of the cable. Minimum Bend Radius for Static Applications is 6 times the O.D. of the cable.


17

5

2

3

1

4

Trex-onics® industrial ethernet Patch/Work area CaT7a Cable

1. stranded bare copper conductors — Improve flexibility and offer longer flex life.

2. polyolefin (po) insulation system — Provides excellent dielectric and insulation properties.

3. ultra-shield® configuration and aluminum/polyester foil shield construction — Placed around each pair reduces radiated and conducted electrical noise interference.

4. braided shield

5. halogen-free and flame retardant polyurethane jacket — Provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals.

6. combination of cellular insulation and shielded pairs — Provides superior elec-trical performance to meet CAT7A and Ethernet/IP requirements.

7. backward compatibility — Fully inter-changeable with CAT5E, CAT6 and CAT6A cables.

FeaTUreS & beneFiTS

5

2

3

1

4

The Trex-Onics® Industrial Ethernet CAT7A cable’s classic design starts with finely stranded conductors that provide high flexibility and a longer flex-life. The Ultra-Shield® configuration and shield construction placed around each pair reduces radiated and conducted electrical noise interference. Our jacket is a halogen-free, flame retardant material that provides protection from environmental abuse and offers resistance to cutting, abrasion, oil and chemicals.

Color Code (CAT7A & CAT6A)

Pair no. Color Pair no. Color

1 Blue - White 3 Green - White

2 Orange - White 4 Brown - White


ParT no. Cond Size nom. inSul. Wall (IN)

oVerall Shield

JaCkeT Wall (IN)

nominal o.d. (IN)

WT. (LBS) Per 1000'

60067 (CAT7A) 26 AWG (7" x 0.0063") 0.010 YES 0.039 0.260 51

60062 (CAT6A) 26 AWG (7" x 0.0063") 0.010 NO 0.039 0.275 29

•ANSITIA/EIA568-B •IEC60332-1 •OperatingTemperatureRange-40°Cto70°C •FrequencyRangeupto1000MHz •AbrasionResistant•ISO/IEC11801 •IEC61156-6 •RoHSCompliant2002/95/EC •Halogen-FreeFlameRetardant •600V*

aPPliCaTionS (CAT7A & CAT6A)

• DataProcessing&InformationSystems • HighBandwidthDigitalApplications • HighDataRateApplications •PatchCord/WorkArea

NOTE: *Installation cable voltage rating is 300/600 V. This cable is not intended to be used for main power supply applications.

Trex-onics® industrial ethernet Patch/Work area CaT6a Cable

•IEC60332-1•ISO/IEC11801•300V•OperatingTemperatureRange-30ºCto65ºC•IEC61156-6•RoHSCompliant•Halogen-FreeFlameRetardant•FrequencyRangeupto500MHz

Flex TeSTed

Tested to over

6,000,000

cycles without

electrical failure!

This Industrial Ethernet CAT6A cable is built for performance. The halogen-free and flame retardant jacket provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals. Our combination of cellular insulation and shielded pairs provides superiorperformancetomeetorexceedCAT6AandEthernet/IPrequirements.

1. stranded bare copper conductors — Improve flexibility and offer longer flex life.

2. cellular polyolefin insulation — Provides excellent dielectric and insulation properties.

3. aluminum/polyester foil shield — Around each pair reduces electrical noise interference.

4. drain wire

5. halogen-free and flame retardant

polyurethane jacket — Provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals.

6. combination of cellular insulation and shielded pairs — Provides superior electrical performance to meet CAT6A and Ethernet/IP requirements.

7. backward compatibility — Fully inter-changeable with CAT5E, CAT6 and CAT6A cables.

FeaTUreS & beneFiTS

Flex TeSTed

Tested to over

6,500,000

cycles without

electrical failure!

Wire & Cable / buS Cable


18


ParT no. ConduCTor Size nom. inSul. Wall (IN)

oVerall Shield

JaCkeT Wall (IN)

nominal o.d. (IN)

WT. (LBS) Per 1000'

60066 22 AWG (7 x 0.008") 0.036 YES 0.031 0.385 78

Trex-onics® industrial ethernet Shielded Horizontal CaT6a Cable

FeaTUreS & beneFiTS

5

2

3

1

4

The Trex-Onics® Industrial Ethernet CAT6A cable’s classic design starts with finely stranded conductors that provide high flexibility and a longer flex-life. The Ultra-Shield® configuration and shield construction placed around each pair reduces radiated and conducted electrical noise interference. Our jacket is a halogen-free, flame retardant material that provides protection from environmental abuse and offers resistance to cutting, abrasion, oil and chemicals.

•ULRecognized•TIA/EIA-568-C-2 •OperatingTemperatureRange-30°Cto80°C•FrequencyRangeupto500MHz •UVResistant•FT-1FlameRating•ANSITIA/EIA568-B•RoHSCompliant2002/95/EC •Halogen-FreeFlameRetardant•AWM

1. stranded tinned copper conductors — Improve flexibility and offer longer flex life.

2. polyolefin (po) insulation system — Provides excellent dielectric and insulation properties.

3. ultra-shield® configuration braid and aluminum/polyester foil shield construction — Placed around each pair reduces radiated and conducted electrical noise interference.

4. braided shield with drain wire

5. halogen-free and flame retardant polyurethane jacket — Provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals.

6. combination of cellular insulation and shielded pairs — Provides superior elec-trical performance to meet CAT7A and Ethernet/IP requirements.

7. backward compatibility — Fully inter-changeable with CAT5E and CAT6 cables.

SPeCiFiCaTionS

eleCTriCal SPeCiFiCaTionS

Freq. (MHz)

aTTenuaTion (dB/100m20ºC)

PS nexT loSS (dB)

nexT loSS (dB)

rl (dB)

PS anexT (dB)

PS elFexT (dB)

elFexT (dB)

1 2.1 105.0 108.0 22.0 68.0 95.0 98.0

4 3.9 98.0 101.0 25.0 68.0 90.0 93.0

10 6.1 95.0 98.0 28.0 68.0 86.0 89.0

20 8.6 90.0 93.0 28.0 68.0 80.0 83.0

30 10.7 85.0 88.0 27.0 68.0 76.0 79.0

100 19.8 80.0 83.0 24.0 68.0 66.0 69.0

150 24.5 78.0 81.0 22.0 65.0 63.0 66.0

200 28.5 78.0 81.0 21.0 65.0 60.0 63.0

250 32.0 75.0 78.0 20.0 62.0 58.0 61.0

300 35.5 75.0 78.0 19.0 62.0 52.0 55.0

400 42.2 70.0 73.0 19.0 62.0 49.0 52.0

500 46.5 70.0 73.0 19.0 62.0 47.0 50.0

• FrequencyRange:500 mhz• InputImpedance:100 Ω ± 15 Ω• DCResistance:15.9 Ω/1000 ft• DCRUnbalanced:2% Max• CapacitanceUnbalanced:0.36pF/ft Max

• Delay(Skew):20 nsec/100 m Max• VelocityofPropagation:78% nominal• TemperatureRange:- 30ºC to +80ºC• Min.InsulationResistance: 4 g Ω • Km• Min.BendRadius:3 inches

Color Code

Pair no. Color

1 Blue - White

2 Orange - White

3 Green - White

4 Brown - White

aPPliCaTionS

• DataProcessing& Information Systems

• HighBandwidthDigital Applications

• HighDataRateApplications

• Horizontal

• 100m/328ft.runlength

Flex TeSTed

Tested to over

6,500,000

cycles without

electrical failure!

NOTE: *Installation cable voltage rating is 300/600 V. This cable is not intended to be used for main power supply applications.



19

m12 d-coded micro connectors with cat5e / 2-pair cable•ULRecognized•cUL

1

2

3

Trex-onics® industrial ethernet CaT5e / 2-Pair Cable

1. stranded copper conductors — Provide longer flex life and improves cable flexibility.

2. insulation — High density compounds are used for the conductor insulation to provide excellent dielectricpropertiesthatmeetCAT5Erequirements.

3. unique jacket design — Product is constructed with an inner binder and outer jacket. The inner binder provides protection to the conductor bundle from impact and keeps the lay lengths of the cable intact to ensure signal integrity. The outer Trex-Onics® jacket provides protection from environmental abuse and offers excellent defense against cutting, abrasion, oil and chemicals.

4. unique conductor lay lengths — Conductorpairsarecabledwithuniquelaylengthsto ensure signal integrity.

FeaTUreS & beneFiTS

ThisULapprovedIndustrialEthernetCAT5E/2-paircableissuitableforuseinEthernetsystemswhereamorerobustcableisrequiredandisdesigned specifically for industrial applications where flexing and repetitive motion exists.

•ULRecognizedintheU.S.andCanada•TIA/EIA568-C-2*•AWM20233•RoHSCompliant•300V•OperatingTemperatureRange-40ºCto80ºC

Color CodePair no. Color

1 Blue - White/Blue2 Orange - White/Orange


ParT no. Cable aWG

STrand aWG

no. oF PairS

CenTer SPine Shield TaPe

SeParaTorFiniSHed o.d. (IN)

WT. (LBS) Per 1000'

600652 24 AWG 19/36 2 NONE NO YES 0.208 29

ParT no. deSCriPTion

3340120 Male Straight, M12 D-Coded Micro Connector

3340121 Female Straight, M12 D-Coded Micro Connector

aPPliCaTionS

• PLCandDCSAutomationNetworks• DeviceandFieldLevelNetworking• ProfiNet• IndustrialEthernetNetworks

eleCTriCal SPeCiFiCaTionS

FreqUenCy (MHz)

aTTenuaTion (dB/100m)

nexT (dB)

1 2.0 684 4.1 598 5.8 5510 6.5 5316 8.2 5020 9.3 4925 10.4 47

31.25 11.7 4662.50 17.0 41100 22.0 38155 28.1 35200 32.4 34310 41.8 31350 44.9 30

SPeCiFiCaTionS

• DCResistance:9.38 Ω/100m (28.6 Ω/kft) Max.• DCRUnbalanced:5% Max• MutualCapacitance:12 pFm/ft • CharacteristicImpedance:100 Ω ± 15 Ω (1-100 MHz)• InputImpedance:100 Ω ± 15 Ω (1-100 MHz)• VelocityofPropagation:71% nominal

Standard Wiring1-White/Blue2-White/Orange3-Orange4-Blue

*Telecommunications Industry Association / Electronic Industries Alliance

Call us to build your assembly today! TPC Wire & Cable Corp., your source for connector assemblies.

male Straight

Female Straight



20

Cord SetS & ConneCtor aSSeMblieS / MiCro quiCk-ConneCtS™

dC Micro M12 Single Key quick-Connects™

•ULListed•cULListed•RoHSCompliant•IP68•IP69K•300V•4Amps•SingleKeyDesign

1. cordsets made with trex-onics® control cable — Designed for high cycle, constant motion applications. Provides excellent defense against impact, cutting, abrasion, oil and chemicals.

2. specially compounded polyurethane insert — Compatible with all industry standards for both AC and DC applications. Provides a superior seal against fluid and dust penetration.

3. solid brass contact pins are nickel coated and gold plated – Resists corrosion. Ensures electrical integrity in both AC & DC low voltage applications.

4. anodiZed aluminum knurled coupling nut — Protects the insert, pins and sleeves from impact and abuse. Easy to grip.

5. fluoroelastomer 0-ring — Seals out oil, chemicals and other contaminants. Provides a positive seal on mated components

6. all polyurethane design, head and cord — Ensures a 100% bond between head and cord. Eliminates glues and bonding materials that break down and leak over time, resulting in loss of signal and continuity.

FeaTUreS & beneFiTS

aPPliCaTionS

• BarCodeReaders• ComputerInterfaces• DigitalRemoteControls• EncodersorResolvers• HeatPressureandFlowMeters

• Instrumentation• I/O(input/output)Devices• LoadCellMonitors• ProgrammableControllers• ProgrammableLimitSwitches

• ProximitySwitches• Robotics• ServoMotors• SensorsandRelays• SolenoidValves

• Tachometers• Telecommunications• Torque-ToolMonitoringEquipment• X-RayMonitors• VariableSpeedMotors

STraigHT FeMale 8 Pin dC PlUg

STraigHT FeMale dC PlUg 90º FeMale dC PlUg

90º Male dC PlUg

1

7

2

6

8 3

54

178

6

2345

Keyway1.875" 0.58"

1 Not Used2 Not Used3 Brown4 Blue5 Not Used

1 Brown2 Not Used3 Blue4 Black5 Not Used

1 Brown2 White3 Blue4 Black5 Not Used

1 Brown2 White3 Blue4 Black5 Gray

1 White2 Brown3 Green4 Yellow5 Gray6 Pink7 Blue8 Red

2 Pole 3 Pole 4 Pole 5 Pole 8 Pole

1

7

2

6

8 3

54

FaCe VieW oF FeMale

STraiGhT male dC PluG


21



dC — STraigHT FeMale PlUg

ParT no.FeeT meTerS

2 Pole 3 Pole 4 Pole 5 Pole 8 Pole 8 Pole (SHIELDED)

64203 64303 64403 64503 CF18C60M001 CF18C61M001 3.27 1

64206 64306 64406 64506 CF18C60M002 CF18C61M002 6.56 2

64212 64312 64412 64512 CF18C60M004 CF18C61M004 13.08 4

64220 64320 64420 64520 CF18C60M006 CF18C61M006 19.67 6

dC — 90° FeMale PlUg

ParT no.FeeT meTerS


69203 69303 69403 69503 CF18d60M001 CF18d61M001 3.27 1

69206 69306 69406 69506 CF18d60M002 CF18d61M002 6.56 2

69212 69312 69412 69512 CF18d60M004 CF18d61M004 13.08 4

69220 69320 69420 69520 CF18d60M006 CF18d61M006 19.67 6

dC — Male/FeMale exTenSion SeT

ParT no.FeeT meTerS


CF22e16a020 CF23e17a020 63422 CF25e19a020 CF28e60a020 CF28e61a020 1.64 0.5

63223 63323 63423 63523 CF28e60M001 CF28e61M001 3.27 1

63226 63326 63426 63526 CF28e60M002 CF28e61M002 6.56 2

CF22e16M003 CF23e17M003 63427 CF25e19M003 CF28e60M003 CF28e61M003 9.84 3

63232 63332 63432 63532 CF28e60M004 CF28e61M004 13.08 4

CF22e16M005 CF23e17M005 63433 CF25e19M005 CF28e60M005 CF28e61M005 16.00 5

63240 63340 63440 63540 CF28e60M006 CF28e61M006 19.67 6

Male 90° / FeMale STraigHT exTenSion SeT

ParT no. 4 Pole FeeT meTerS

63923 3.27 1

63926 6.56 2

63932 13.08 4

STraigHT Male / 90° FeMale exTenSion SeT

ParT no. 4 Pole FeeT meTerS

69422 1.64 0.5

69423 3.27 1

69426 6.56 2

69427 9.84 3

69432 13.08 4

69440 19.67 6

dC — MiCro qUiCK-ConneCT™ Cable

dC ParT no. Size STrandinG nominal o.d. WT. (LBS.) Per 1000'

62022 18/2 (Unshielded) 41/34 0.220 31.0

62023 18/3 (Unshielded) 41/34 0.220 35.1

62024 18/4 (Unshielded) 41/34 0.240 41.5

62025 18/5 (Unshielded) 41/34 0.255 50.3

60018 22/8 (Unshielded) 7/30 0.245 32.6

60019 22/8 (Shielded) 7/30 0.280 59.6

dC Micro M12 Single Key quick-Connects™ (Continued)


22

dC 18 Micro M12 Single Key quick-Connects™ receptacles

•RoHSCompliant

aPPliCaTionS

• BarCodeReaders• ComputerInterfaces• DigitalRemoteControls• EncodersorResolvers• HeatPressureandFlowMeters

• Instrumentation• I/O(input/output)Devices• LoadCellMonitors• ProgrammableControllers• ProgrammableLimitSwitches

• ProximitySwitches• Robotics• ServoMotors• SensorsandRelays• SolenoidValves

• Tachometers• Telecommunications• Torque-ToolMonitoringEquipment• X-RayMonitors• VariableSpeedMotors


FeMale reCePTaCle — baCk mounTParT no. ParT no. deSCriPTion PiGTail lenGTh

63308 rF13q24F004 3P Female Back Mount 48"



FeMale reCePTaCle — Panel mounTParT no. ParT no. deSCriPTion PiGTail lenGTh

63202 — 2P Female Panel Mount 48"

63302 rF13T24F004 3P Female Panel Mount 48"



— rF18T60M001 8P F Panel Mt. (Unshielded) 1 m

— rF18T61M001 8P F Panel Mt. (Shielded) 1 m

o-ring & locknut included



dC miCro CloSure CaPS WiTh ChainParT no. deSCriPTion

64801 Closure Cap with 6" Chain for Male Plug & Receptacles with External Thread

64801S Stainless Steel Closure Cap with 6" Chain for Male Plug & Receptacle with External Thread

64802 Closure Cap with 6" Chain for Female Plug & Receptacles with Internal Thread

64802S Stainless Steel Closure Cap with 6" Chain for Female Plug & Receptacle with Internal Thread


23

dC 18 Micro M12 Single Key quick-Connects™ receptacles (Continued)


male reCePTaCle — Panel mounTParT no. ParT no. deSCriPTion PiGTail lenGTh

64202 — 2P Male Panel Mount 12"

64302 rF13r24F001 3P Male Panel Mount 12"



— rF13r24F004 3P Male Panel Mount 48"



— rF18r60M001 8P F Panel Mt. (Unshielded) 1 m

— rF18r61M004 8P F Panel Mt. (Shielded) 1 m


0.825"0.320"

1/4"–18 NPT(17/32" or 9/16" DRILL SIZE) 12 mm x 1.0 Thread

0.400"12" leads

0.785"

0.750"

male reCePTaCle — SWiTCH body MoUnTParT no. ParT no. deSCriPTion PiGTail lenGTh

64207 — 2P Male Switch Body 12"

64307 rF13S24F001 3P Male Switch Body 12"



— rF13S24F004 3P Male Switch Body 48"



FaCe VieW oF FeMale PlUgS


1.062".3312" leads

1/2"–14 NPT Thread(7/8" DRILL SIZE)

12 mm x 1.0 Thread

1.140"

0.54"

1 Not Used2 Not Used3 Brown4 Blue5 Not Used

1 Brown2 Not Used3 Blue4 Black5 Not Used

1 Brown2 White3 Blue4 Black5 Not Used

1 Brown2 White3 Blue4 Black5 Gray

1 White2 Brown3 Green4 Yellow5 Gray6 Pink7 Blue8 Red

2 Pole 3 Pole 4 Pole 5 Pole 8 Pole

1

7

2

6

8 3

54


24


Field installable aC & dC Micro Connectors

FieldInstallableACandDCMircoConnectorsareIP67ratedtoprovidealiquidtightsealtoprotecttheconnectionfromdustandwatercontamination.Theseconnectors are designed to fit a wide range of sizes and are easily installed using only a screw driver to secure the connection. The nylon body is impact and crushresistant.Idealforaquickon-siterepair.

•IP67Rated•RoHSCompliant•DCSingleKey(4–5Pole)•ACDualKey(3Pole)•CurrentRating:3AmpsDC&4AmpsAC


dC — Field inSTallable MiCroS

ParT no. deSCriPTion Cord o.d. ranGe (IN)

30700 4 Pole Male Straight DC 0.158–0.236



30400 4 Pole Female Straight DC 0.158–0.236



39700 4PoleMale90ºDC 0.158–0.236

39600 5PoleMale90ºDC 0.236–0.315

39400 4PoleFemale90ºDC 0.158–0.236

39500 5PoleFemale90ºDC 0.236–0.315

aC — Field inSTallable MiCroS

ParT no. deSCriPTion Cord o.d. ranGe (IN)

30801 3 Pole Male Straight AC 0.158–0.236

30301 3 Pole Female Straight AC 0.158–0.236

39801 3PoleMale90ºAC 0.158–0.236

39301 3PoleFemale90ºAC 0.158–0.236

55mm REF.

20mm19.6mm

40.8mm REF.

20.5mm

55mm REF.

19.6mm

19.6mm

34.5mm REF.

20.5mm

CoUPling THread – aC 1/2" UnF – dC M12 x 1

1. selection — AC and DC, straight and 90ºconnectors,bothmaleandfemale.

2. sealing grommet — Provides a liquidtightsealtoprotecttheconnectionfromcontamination.

3. cable selection — Designed to fit a widerangeofcordsizesfrom0.158"–0.315".

4. screw lock system — Provides secure connection using only a screw driver.

5. field installable design — Easy toinstallforquickon-siterepairs.

6. nylon body and insert — Impact and crush resistant.

FeaTUreS & beneFiTS

male STraiGhT

FeMale STraigHT

Male 90° FeMale 90°


25

Trex-onics® devicenet™ Flex-net Cable Mini assemblies

Flex-Net Cable Mini Assemblies take all the advantages of our Flex-Net Cable (a heavy-duty jacket and Ultra-Shield construction) and add a molded mini head which is permanently bonded to the cable providing a superior water and chemical resistant seal. Our micros have contact pins that are gold plating over nickel to ensure electronic and electrical integrity over repeated insertions and extractions.

1. heavy-duty gray trex-onics® jacket — Excellent defense against cutting, abrasion, oil and chemicals.

2. ultra-shield construction, a heavy-duty combination of copper braid and an aluminum/mylar shield — 100% shielding provides protection from EM and RF inter-ference. Finely stranded braid provides superior mechanical strength.

3. polyurethane molded plug body — Permanently bonded to cable providing a superior water and chemical resistant seal.

4. extra long grounding pin — Ensures first-in, last-out con-tact for safety.

5. unique stainless steel reinforced female pin design — Prevents pin deformation resulting in loss of signal and electrical continuity. Superior performance in high vibration and continuous motion environments. Probe proof.

6. contact pins and sleeves — Gold plating over nickel insures electronic and electrical integrity over repeated insertions and extractions.

7. flex-net thin cable — For flexing and torsional applications. Meets ODVA™electricalperformancerequirements.

8. common axis design

• TheelectricalrequirementoftheDeviceNetCableshallbein accordance with those identified by the ODVA (Open DeviceNet Association) for the Thin Cable.

• CapacitancebetweenConductors–12pF/ft.at1MHz(nominal).

• Impedance–120Ohms+/-12Ohms.

This product is intended for use in the DeviceNet™BusSysteminapplicationsrequiring“Mini”styleMale,FemaleorMale/Femaleconnectors.Applications for this product are industrial in nature and will be connected to devices such as proximity, photo electric and limit switches. This cable may be exposed to oils, coolants, water, chemicals and grease. Temperature exposures for the assemblies are not to exceed 80˚C (176˚F) and not below -25˚C (-13˚F).

• Thincabletorsionalperformanceexceeded1,000,000cycleswithabendradiusof10x.

• Capacitancebetweenoneconductorandotherconductor connectedtoshield–24pF/ft.at1MHz(nominal).

• PropagationDelay–1.36nSec/ft.(maximum).

FeaTUreS & beneFiTS

eleCTroniC SPeCiFiCaTionS

role oF ProdUCT

PHySiCal TeSTing SPeCiFiCaTionS

1 243

•RoHSCompliant•ODVAConformity

Cord SetS & ConneCtor aSSeMblieS / Mini aSSeMblieS™


26

Cord SetS & ConneCtor aSSeMblieS / Mini aSSeMblieS™

Trex-onics® devicenet™ Flex-net Cable Mini assemblies (Continued)

2.520

Coupling Ring 7/8-16 UN 2A thread

2.383

Coupling Ring 7/8-16 UN 2A thread

Trex-Onics® Flex-Net Cable Assemblies are designed and manufactured in accordance

with your length requirements. Please contact our Engineered Products Department to

review your specific needs.


ProdUCT SPeCiFiCaTionS

Mini deViCeneT™ ConneCTor Cord SeTS – ThiCk

STandard ProduCT

(#60001)

HigH PerForManCe ProduCT

(Thick Cable #60008)m FT deSCriPTion

60933 CP25e44m001 1.0 3.3 Male/Female

60936 CP25e44m002 2.0 6.6 Male/Female

60939 CP25e44m003 3.0 9.8 Male/Female

60932 CP25e44m004 4.0 13.1 Male/Female

60930 CP25e44M006 6.0 19.7 Male/Female

60934 CP25e44m012 12.0 39.3 Male/Female

60937 CP25e44M018 18.0 59.0 Male/Female

60938 CP25e44m024 24.0 78.7 Male/Female

60931 CP25e44m030 30.0 98.4 Male/Female

60503 CP15a44m001 1.0 3.3 Male

60506 CP15a44m002 2.0 6.6 Male

60509 CP15a44m003 3.0 9.8 Male

60512 CP15a44m004 4.0 13.1 Male

60520 CP15a44M006 6.0 19.7 Male

60540 CP15a44m012 12.0 39.3 Male

60550 CP15a44m015 15.0 49.2 Male

60560 CP15a44M018 18.0 59.0 Male

60580 CP15a44m024 24.0 78.7 Male

60510 CP15a44m030 30.0 98.4 Male

60303 CP15C44m001 1.0 3.3 Female

60306 CP15C44m002 2.0 6.6 Female

60309 CP15C44m003 3.0 9.8 Female

60312 CP15C44m004 4.0 13.1 Female

60320 CP15C44M006 6.0 19.7 Female

60340 CP15C44m012 12.0 39.3 Female

60350 CP15C44M018 18.0 59.0 Female

60360 CP15C44m024 24.0 78.7 Female

60310 CP15C44m030 30.0 98.4 Female

Mini deViCeneT™ ConneCTor Cord SeTS – Thin

HigH PerForManCe ProduCT

(Thin Cable #60007)m FT deSCriPTion

CP25e43m001 1.0 3.3 Male/Female




CP25e43M006 6.0 19.7 Male/Female



CP25e43M018 18.0 59.0 Male/Female



CP15a43m001 1.0 3.3 Male

CP15a43m002 2.0 6.6 Male

CP15a43m003 3.0 9.8 Male

CP15a43m004 4.0 13.1 Male

CP15a43M006 6.0 19.7 Male

CP15a43m012 12.0 39.4 Male

CP15a43m015 15.0 49.2 Male

CP15a43M018 18.0 59.0 Male

CP15a43m024 24.0 78.7 Male

CP15a43m030 30.0 98.4 Male

CP15C43m001 1.0 3.3 Female

CP15C43m002 2.0 6.6 Female

CP15C43m003 3.0 9.8 Female

CP15C43m004 4.0 13.1 Female

CP15C43M006 6.0 19.7 Female

CP15C43m012 12.0 39.4 Female

CP15C43m015 15.0 49.2 Female

CP15C43M018 18.0 59.0 Female

CP15C43m024 24.0 78.7 Female

CP15C43m030 30.0 98.4 Female

STraiGhT male PluG STraigHT FeMale PlUg

5 Pole1. Drain2. Red (V+)3. Black (V-)4. White (Can-H)5. Blue (Can-L)

FaCe VieW oF FeMale Mini


27

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MALEFEMALEFEMALE3

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MALEFEMALEFEMALE3

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FEM MINI

MALE MINI

1.00” 25.4 mm

FEM MINI

MALE MINI

FEM MINI

1.00” 25.4 mm

1.00” 25.4 mm

3.37” 85.72 mm

2.43” 61.91 mm

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MALEFEMALEFEMALE3

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FEMALE MINI FEMALE

MINI

FEMALE MINI FEMALE

MICRO

MALE MINI MALE

MINI

1

2 3

1

2 3

4

23

145

41 3

2

132

41 3

2

41

32

5

41 3

2

41 3

2


devicenet™ Passive “T” mini devicenet™ Passive “T” mini to micro


60100 DeviceNet™Passive“T”–Mini

60101 DeviceNet™Passive“T”MicroType–MinitoMicro

Trex-onics® devicenet™ quick-Connect™ Wiring System accessories

Wiring Scheme Wiring Scheme

•ULListed•CSA•ODVAConformity•RoHSCompliant

DeviceNet™compatibleaccessoriesmeetallelectricalrequirementsoftheODVAandaredesignedtosimplifytheadditionofasensortoanexistingsystem. TPC Quick-Connect™ Accessories are a molded design making them inherently oil and shock resistant. Available in both Min and Mini-Micro configurations.

DeviceNet™ Compatible “T”.

Meetsallelectricalrequirementsof Open DeviceNet™ Vendor Association (ODVA™).

Oil and shock resistant.

All molded construction.

Designed to simplify the addition of a sensor to an existing system.

DeviceNet™ Compatible “T”.

Meetsallelectricalrequirementsof Open DeviceNet™ Vendor Association (ODVA™).

Oil and shock resistant.

All molded construction.


Cord SetS & ConneCtor aSSeMblieS / quiCk-ConneCt™ aCCeSSorieS


28



devicenet™ “y” devicenet™ line Terminators


60200 DeviceNet™Passive“Y”–Mini

60110 DeviceNet™ Male Terminator

60120 DeviceNet™ Female Terminator

Trex-onics® devicenet™ quick-Connect™ Wiring System accessories (Continued)

DeviceNet™ Compatible “Y”.

MeetsallelectricalrequirementsofOpenDeviceNet™ Vendor Association (ODVA™).

Oil and shock resistant. All molded construction.


DeviceNet™ Compatible.

MeetsallelectricalrequirementsofOpenDeviceNet™ Vendor Association (ODVA™).

Oil and shock resistant. All molded construction.

Designed to be used with Quick-Connect™ DeviceNet™ assemblies at a termination plug.

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FEMALE MINI

FEMALE MINI

MALE MINI

1.15” 29.22 mm

2.66” 67.57 mm

3.43” 87.12 mm MINI FEMALE

MINI FEMALE

MINI MALE

1 5

2

3

4

RESISTOR

FACE VIEW

2.141”

1.500”

5

43

2

1

WIRE VIEW GROUND CONTACT

COUPLING RINGTHREAD 7/8”-16 UN 2A

MALE TERMINATOR

COUPLING RING THREAD 7/8”-16 UN 2A

1 5

2

3

4

RESISTOR

FACE VIEW

2.141”

1.500”

5

43

2

1

WIRE VIEW GROUND CONTACT

COUPLING RINGTHREAD 7/8”-16 UN 2A

MALE TERMINATOR

GROUND CONTACT

WIRE VIEWFACE VIEW

RESISTER


29

Trex-onics® Flex-net receptacles for devicenet™ applications

•RoHSCompliant

Flex-Net Receptacles for DeviceNet™ are designed to mate with DeviceNet™ compatible plug connectors and accessories. Available as male or female in both Mini and Micro sizes.

1 Drain2 Red (V+)3 Black (V-)4 White (Can-H)5 Blue (Can-L)

7/8"-16 UN

7/8"-16 UN

1/2"-14 NPT

1/2"-14 NPT

M12 x 1

1/4"-18 NPT

Internal Threads M12 x 1

1/4"-18 NPT

1 Drain2 Red (V+)3 Black (V-)4 White (Can-H)5 Blue (Can-L)

1

2 3

1

2 3

4

23

145

41 3

2

132

41 3

2

41

32

5

41 3

2

41 3

2


ParT no. deSCriPTion FeeT meTerS

rP15a43F004 Male Receptacle — Mini 4.0 1.22

rP15C43F004 Female Receptacle — Mini 4.0 1.22

rT15r43F004 Male Receptacle — Micro 4.0 1.22

rT15T43F004 Female Receptacle — Micro 4.0 1.22

5 Pole mini reCePTaCleS

mini male

Mini Female

Face View of Female Mini receptacle

5 Pole miCro reCePTaCleS

micro male

Micro Female

Face View of Female Micro receptacle



30


31

aCCeSSorieS / Cable glandS & Strain relieFS

Kord-gard® mesh Cord Grips•ULListed•CSA•RoHSCompliant•SuitableforUseinHazardousLocationsperClassI,Div.2,ClassII,Div.1&2,andClassIII,Div.1&2 •ExtraHard-DutyStrainRelief•Straight&90°Configurations


ParT no. Cord o.d. ranGe (IN) FiTTing Size nUMber oF

buShinGSKnoCK-oUT drill SizeSTraiGhT 90°

55405 59405 0.124–0.312 3/8" NPT 3 11/16"

55410 59410 0.250–0.438 3/8" NPT 3 11/16"

55415 59415 0.312–0.500 1/2" NPT 3 7/8"

55420 59420 0.437–0.625 1/2" NPT 3 7/8"

55430 59430 0.562–0.750 3/4" NPT 2 1-1/8"

55440 59440 0.687–0.875 3/4" NPT 1 1-1/8"

55445 59445 0.745–1.000 1" NPT 2 1-3/8"

55450 59450 0.870–1.125 1-1/4" NPT 2 1-3/4"

55455 59455 1.105–1.375 1-1/4" NPT 2 1-3/4"

55460 59460 1.320–1.562 2" NPT 2 2-3/8"

55465 59465 1.413–1.655 2" NPT 2 2-3/8"

55470 — 1.68–1.81 2" NPT 1 2-3/8"

55471 — 1.81–2.06 2" NPT 1 2-3/8"

55474 — 2.06–2.43 2-1/2" NPT 3 2-7/8"

55437 — 2.188–2.312 3" NPT 1 3-1/2"

1. full double-woven stainless steel mesh — Provides exceptional gripping strength, longer life. Resists corrosion.

2. unique drop-in basket design — Easier assembly.

3. nickel-plated friction ring — Provides uniform compres-sion for a proper seal. Prevents bushing damage.

4. synthetic sealing bushing — Seals out water, oil, and other contaminants. 250°F maximum operating temperature.

5. multiple bushing siZes — Covers a broad range of cord and cable sizes.

6. aluminum compression bushing and threaded body — Resistant to corrosion and weathering. Easy attachment to pendants and electrical enclosures. Available in both a 90° and straight configura-tion.

7. sealing o-ring and locknut — Seals out oil, chemicals and other contaminants. Locknut included with each unit.

4

2 3 5 6

7

1

FeaTUreS & beneFiTS

aCCeSSorieS / Cable glandS & Strain relieFS

aluminum Straight and 90° grip-Seals®

Each Grip-Seal® package includes the grip-seal body, O-ring and locking nut. Our aluminum compression bushing and threaded body is resistant to corrosion and weathering, and has a maximum operating temperature of 250°F. The nickel-plated friction ring provides a uniform compression for a proper environmental seal against dust, moisture and chemicals.

1. nickel-plated friction ring — Provides uniform compression for a proper seal. Prevents bushing damage and results in a tight, uniform seal on the cord surface.

2. multiple sealing bushings — Provides environmental seal against dust, moisture, chemicals. One part number covers a variety of cord diameters. 250°F maximum operating temperature.

3. aluminum compression bushing and threaded body — Resistant to corrosion and weathering. Easy attachment to pendants and electrical enclosures. Available in both a 90˚ and straight configuration.

4. sealing o-ring — Seals out oil, chemicals and other contaminants. Locknut included with each unit.

1 23

4

FeaTUreS & beneFiTS


ParT no. ConFigUraTion FiTTing Size Cord o.d. ranGe (IN) nUMber oF bUSHingS

55001 Straight 3/8" NPT 0.188–0.312 2

55002 Straight 3/8" NPT 0.312–0.438 2

55003 Straight 1/2" NPT 0.250–0.375 2

55004 Straight 1/2" NPT 0.375–0.500 2

55005 Straight 1/2" NPT 0.500–0.625 2

550061 Straight 3/4" NPT 0.188–0.250 1

55006 Straight 3/4" NPT 0.500–0.688 2

55007 Straight 3/4" NPT 0.625–0.812 2

55008 Straight 1" NPT 0.688–0.875 2

55009 Straight 1" NPT 0.812–1.000 2

55010 Straight 1-1/4" NPT 0.875–1.125 2

55011 Straight 1-1/4" NPT 1.125–1.375 2

55012 Straight 1-1/2" NPT 0.875–1.125 2

55013 Straight 1-1/2" NPT 1.125–1.375 2

55014 Straight 2" NPT 1.250–1.562 2

55015 Straight 2" NPT 1.562–1.812 2

55016 Straight 2-1/2" NPT 1.812–2.062 2

55017 Straight 2-1/2" NPT 2.062–2.312 2

55020 Straight 3" NPT 2.437–2.812 2

55901 90˚ 3/8" NPT 0.188–0.312 2

55902 90˚ 3/8" NPT 0.312–0.438 2

55903 90˚ 1/2" NPT 0.250–0.375 2

55904 90˚ 1/2" NPT 0.375–0.500 2

55905 90˚ 1/2" NPT 0.500–0.625 2

55906 90˚ 3/4" NPT 0.500–0.688 2

55907 90˚ 3/4" NPT 0.625–0.812 2

55908 90˚ 1" NPT 0.688–0.875 2

55909 90˚ 1" NPT 0.812–1.00 2

55910 90˚ 1-1/4" NPT 0.875–1.125 2

55911 90˚ 1-1/4" NPT 1.125–1.375 2

55914 90˚ 1 1/2" NPT 1.125–1.250 1

55912 90˚ 2" NPT 1.250–1.562 2

55913 90˚ 2" NPT 1.562–1.812 2

•ULListed•CSA•RoHSCompliant•SuitableforUseinHazardousLocationsperClassI,Div.2,ClassII,Div.1&2,andClassIII,Div.1&2 •LiquidTightSeal•Straightand90°Configurations


32


33

Vulko-Wrap® insulating Tape (yellow & black)


ParT no. nominal ThiCkneSS nominal WidTh nominal

lenGThWraP

ColorGuideline

Color

dieleCTriC STrenGTh/Per

mil1 roll 5 roll PaCk

98412 98412d 40 Mils 1 in (2.54 cm) 36 ft (1100 cm) Yellow Red 300 Volts

98512 98512d 50 Mils 1-1/2 in (3.81 cm) 36 ft (1100 cm) Yellow Black 275 Volts

98412bK 98412bKd 40 Mils 1 in (2.54 cm) 36 ft (1100 cm) Black Green 300 Volts

98512bK 98512bKd 50 Mils 1-1/2 in (3.81 cm) 36 ft (1100 cm) Black Yellow 275 Volts

18412 (reinforced) – 40 Mils 1 in (2.54 cm) 36 ft (1100 cm) Black None 500 Volts

SPeCiFiCaTionS Meets U.S. Military Spec. MIL-I-46852, superseded by CID A-A-59163A, Type II.

dieleCTriC STrenGTh (Per ASTM D-149): 300 volts per mil of finished wrap thickness for 40 mil and 275 volts per mil of finished wrap thickness for 50 mil.

TenSile/break STrenGTh (Per ASTM D-412): 700 PSI Min.; 17 lbs. for 40 mil; 42 lbs. for 50 mil.

elonGaTion (Per ASTMD-412): 300% minimum.

SHelF liFe Product should be stored at 70˚F or less for maximum shelf life. Store in original packaging in clean dry environment when not in use.

ProduCT limiTaTion Vulko-Wrap has a low abrasion and cut resistance. A protective overwrap is recommended for applications exposed to dragging or impact.

•CIDA-A-59163A,TypeII•Self-VulcanizingWrap•HighDielectricStrength•RoHSCompliant•TemperatureRating-60ºFto400ºF

Vulko-Wrap® is TPC’s popular self-vulcanizing insulated wrap. Made of a specially compounded, synthetic silicone elastomer, this tape is resistant to oil, water, ozone and many chemicals. It has a high dielectric strength and can be used on all electrical connections. It sticks to itself without sticky residueandfullybondsin24hoursyetremainspliableintheapplication.Itremainseffectiveintemperaturesrangingfrom-60°Fto+400°F.Vulko-Wrapis available in 40 or 50 mil thickness as well as a reinforced option. It comes in yellow and black.

1. high dielectric strength — Can be used for all electrical connections.

2. specially compounded, synthetic silicone elastomer — Resistant to oil, water, ozone, and many chemicals. Wide temperature range from-60°Fto+400°F.

3. vulcaniZes immediately — Requiresnoheat–becomesfullybondedin24hoursatroomtemperature. Remains pliable over time.

4. no adhesives / adheres only to itself — Easytoremove–leavesnoresidue.Coveredfittingsare immediately reusable.

5. triangular shape with color guideline — Allows even thickness for uniform high dielectric strength.

6. stretches to approximately 2-1/2 times its length — Conforms to irregular shapes and uneven surfaces. Can be used on parts which move or vibrate.

7. width 1" to 1-1/2" — Covers more surface than ordinary tape with a single wrap.

8. available in 40 mil or 50 mil thickness — Extra thick design allows wrapping over sharp and irregular surfaces without tearing or puncturing.

FeaTUreS & beneFiTS

Storage/dispenser box availableKeep rolls protected and organized in sturdy, reusable, compact box

aCCeSSorieS / Vulko-Wrap

non-reinForCed

reinForCed

mylar separator

1" & 11/2" Width

40 MIL or 50 MIL Thickness

abrasion resistant Ultra-Sleeve High Temperature Sleeving with Closures

•ContinuousTemperatureRange-40°Cto66°C(-40°Fto150°F)•AbrasionResistant

AbrasionResistantUltra-SleevewithClosuresofferaquickandeasywaytoinstallprotectivesleeving.Choosefromhookandloopclosure,zipperclosureor both hook and loop and zipper closure. Ultra-Sleeve offers superior protection against tearing and abrasion adding greater protection to your electrical cables, water lines, hydraulic hoses, air lines and other critical areas. It offers heat resistance up to 150°F. Available in 1-1/2" inner diameter and 3" diameter.


1. unique closure designs for quick installation — Select Hook and Loop, Zipper or combination Hook and Loop & Zipper closuredesign.Providesquickfieldinstallationandremovalofsleeving.

2. extra thick braid — Offers superior protection in abusive environments.

3. protects cables and equipment — Protect cables from wear due to abrasion. Decrease downtime due to cable failure. Prevents equipmentbeingmarredbychainsorcables.

• ElectricalCables • WaterLines • HydraulicHoses • AirLines • AndOtherCriticalAreas

4. abrasion resistant finishing compounds — Specially designed with heavy-duty nylon/polyester fibers and impregnated with abrasion resistant polymers to provide abrasion protection in harsh applications.

5. available in multiple lengths and cable diameters — Allows you to buy the right size for the job. Protects most cable sizes.

FeaTUreS & beneFiTS

aPPliCaTionS

hook & loop and zipper Closure

hook & loop Closure

SleeVing inner diameTer (IN) lenGTh (FT)

ParT no.

hook & looP CloSure ziPPer CloSure hook & looP and ziPPer CloSure

1.50

2 49652y 49752y 49852y

3 49632y 49732y 49832y

4 49642y 49742y 49842y

6 49602y 49702y 49802y

8 49612y 49712y 49812y

10 49622y 49722y 49822y

15 49662y - -

3.50

2 49653y 49753y 49853y

3 49633y 49733y 49833y

4 49643y 49743y 49843y

6 49603y 49703y 49803y

8 49613y 49713y 49813y

10 49623y 49723y 49823y

15 49663y - -

5.25

2 49655y - -

3 49635y - -

4 49645y - -

6 49605y - -

8 49615y - -

10 49625y - -

zipper Closure

aCCeSSorieS / SleeVing


34


35

Wire & Cable / CuStoM deSigned

Custom designed & engineered

let TPC design the perfect cable for you! Call us today at 800-521-7935.

TPC Wire & Cable Corp. provides custom engineered products designed with application and environmental information supplied by the customer.

These products are built specifically to solve a particular problem for an individual customer and represent a valuable service. The engineers who solve

these problems are from the electrical, mechanical, chemical and industrial engineering disciplines.

TPC’sexpertiseinmaterials,designandmanufacturingprovidessuperiorcableperformanceresultinginlongercablelifeandreducedequipment

downtime. TPC’s cable design engineers can assemble the critical components of your cable into a final design that will give you a longer lasting cost

effective alternative to constantly replacing cables.

TPC ProVideS UniqUe CUSToM Cable deSignS For THe FolloWing TyPiCal abUSiVe aPPliCaTion enVironMenTS:

•AbrasiveSurfaces

•CableTrays

•CableCarriers

•ExtremeTemperatures

•ChemicalAreas

•RefrigerationSystems

•OilyFluids

•AerationPonds

•CuttingLubricants

•WasteWaterTreatment

•IntrinsicallySafeCircuits

•LandBasedDrilling

•EncoderCircuits

•Quarries

•ResolverCircuits

•SubstationPower

•FestoonSystems

•TemporaryPowerSystems

•LadleCars

•MilitarySystems

•MeltFurnaces

•AerospaceSystems

•MetalMachining

•LivestockAreas

•MetalTreatment

•RentalEquipment

•PaintBooths

•MedicalEquipment

•RoboticSystems

•CanningPlants

•ShuttlePresses

•BottlingPlants

•WashDownAreas

•PackagingSystems

•StagePower

•Fryers&Ovens

•ControlPendants

•ConveyingEquipment

•MassTransitSystems

•SortingEquipment

•CableReels

•WeldingEquipment

•IndustrialElevators

•GantryCrane

•MiningEquipment

•MotorOperatedValves

•VisionSystems

•EmergencyIsolationValves

•VFDMotorSystems

•ControlRooms

•CommunicationSytems

•Smelting&RefiningProcess

•DataSystems

•SootblowerEquipment

•TopDriveSystems

•MudPumpEquipment

•WindGearBoxSystem

•FoodProcessingAreas

•OffRoadVehicles

•PipeInspectionSystems

•SanitizingAreas

•CNCEquipment

•BolsterSystems

automotive metals & minerals Food & beverage Government

industrial manufacturing mining oil & Gas Transportation

utility & alternative energy Wood, Pulp & Paper

TPC videos highlight how our cables brilliantly handle extreme environments such as flames, impact, chemicals, oil, abrasion and more. View them online at

www.tpcwire.com/company/videos.

WARRANTY AND DISCLAIMER: Seller makes no warranties, express or implied, with respect to this product, and seller disclaims any implied warranties of merchantability or fitness for anyparticularpurpose.Further,sellerwillnotberesponsibleforanyconsequential,incidentalorindirectdamages(including,butnotlimitedto,anylossofprofit)fromanycausewhatsoever.

TPC1108 (02/17) PRINTED IN U.S.A. ©Copyright 2017 by TPC Wire & Cable Corp. All rights reserved. No portion of this publication, whether in whole or in part, can be reproduced without the express written consent of TPC Wire & Cable Corp.

a broad line Supplier of High quality, High Performance Wire & Cable Products designed for abusive industrial environments

SUPer-Trex® Power and Control Cables designed for Harsh Industrial Environments

Trex-oniCS® Designed for High Flexing Applications

CHeM-gard® Designed for Extreme Heat, Cold and Chemical Exposure

THerMo-Trex® High Temperature Cable and Accessories

PoWer-Trex® Temporary and Emergency Power Family of Cable and Accessories

qUiCK-ConneCTS® Quickly Switch Out Control Devices

griP-Seal® Cord and Cable Protection against Extreme Temperatures and Chemicals

VUlKo-WraP® Self Vulcanizing Insulated Tape

Kord-gard® Strain Relief for Cords and Cables

CuSTom enGineered ProduCTS Designed to SolveYourUniqueApplicationProblems

TPC Wire & Cable CorP. HEADQUARTERS 9600 VALLEY VIEW RD, MACEDONIA, OHIO 44056

USA800-521-7935•FAX866-528-2930•CANADA800-545-0122•MEXICO001-877-283-1696

CHILE1230-020-0229•COLOMBIA0-1-800-915-7519•PERU0800-54863•WWW.TPCWire.Com

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