THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland)...

47
THE NEW COHERENT Trigon Laser Seminar, 27th of November 2017 Ralf Gross, Coherent (Deutschland) GmbH

Transcript of THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland)...

Page 1: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

THE NEW COHERENTTrigon Laser Seminar, 27th of November 2017Ralf Gross, Coherent (Deutschland) GmbH

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Page 3: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off
Page 4: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off
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LEADING AND INNOVATING TOGETHER

• 1966 Foundation of COHERENT in Palo Alto, USA

• 1975 Foundation of ROFIN-SINAR Laser in Hamburg, Germany

• 2016 Merger of ROFIN-SINAR Technologies with and into the COHERENT family

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SERVING OUR CUSTOMERS WITH THE BROADEST PORTFOLIO OF PHOTONICS SOLUTIONS

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CORE MARKETS

Scientific Research

& Government ProgramsMaterials ProcessingMicroelectronics

OEM Components &

Instrumentation

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Consumer Goods

Displays

Automotive,

Machine Tool,

Metal Cutting/Welding,

Medical Device

Bioinstrumentation

Medical Spectroscopy

Advanced Imaging

1

1 1

2

Scientific Research

& Gov. Programs

Materials ProcessingMicroelectronics

OEM Components &

Instrumentation

Growth vs. Market

SAM Position

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Annealing_Liftoff Process

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EXAMPLE: LASER OPPORTUNITIES IN BATTERY MFG.

Applications:

1. Electrode structuring

2. Laser Drying

3. Cutting separator's &

electrodes

5. Welding of foils

6. Can, contact, burst plate, vent

welding

8. Welding Bus-bars& battery housing

1. Pre-treatment

4. Stacking

3. Tailoring

7. Filling

8. Connecting

5. Connecting

6. Joining

2. Coating

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CUSTOMERS

PRODUCTSMANUFACTURING AND OPERATIONS

TECHNOLOGY PEOPLE SYSTEMSENGINEERING

LEADERSHIP

EXCELLENCE

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BROADEST PORTFOLIO

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COMPONENTS

BROADEST PORTFOLIO

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COMPONENTS

SOURCES

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COMPONENTS

SOURCES

TOOLS

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COMPONENTS

SOURCES

TOOLS

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COMPONENTS

FEMTOSECONDPICOSECOND

ATTOSECONDSOURCES

TOOLS

NANOSECOND

CW

CW

SO

LID

-STA

TE

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COMPONENTS

FEMTOSECONDPICOSECOND

ATTOSECONDSOURCES

TOOLS

NANOSECOND

CW

CW

SO

LID

-STA

TE

WA

TT

KILOWATT

MILLIWATT

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COMPONENTS

FEMTOSECONDPICOSECOND

ATTOSECONDSOURCES

TOOLS

NANOSECOND

CW

CW

SO

LID

-STA

TE

KILOWATT

MILLIWATT

UVVISIBLE

INF

RA

RE

D ULTRAVIOLET

FAR INFRARED

70-100 µm

LIG

HT

VISIBLE LIGHT

WA

TT

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COMPONENTS

FEMTOSECONDPICOSECOND

ATTOSECONDSOURCES

TOOLS

NANOSECOND

CW

CW

SO

LID

-STA

TE

KILOWATT

MILLIWATT

UVVISIBLE

INF

RA

RE

D ULTRAVIOLET

FAR INFRARED

LIG

HT

VISIBLE LIGHTJO

UL

E

KILOJOULE

WA

TT

NANOJOULE

MICROJOULE

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COMPONENTS

FEMTOSECONDPICOSECOND

ATTOSECONDSOURCES

TOOLS

NANOSECOND

CW

CW

SO

LID

-STA

TE

KILOWATT

MILLIWATT

UVVISIBLE

INF

RA

RE

D ULTRAVIOLET

FAR INFRARED

LIG

HT

VISIBLE LIGHT

PO

WE

R

JO

UL

E

KILOJOULE

WA

TT

LA

SE

R

ULT

RA

FA

ST

BROADEST PORTFOLIO

DIO

DE

SH

OR

T-P

UL

SE

EXCIMER

PHOTONICS

Q-SWITCHEDCOTERAHERTZ

PULSEDSEMICONDUCTOR

Nd

:YA

G

ION

DIODE-PUMPED SOLID-STATE

MICRON

FLEXIBLE OLED DISPLAYS

BE

AM

LASER LIFT-OFF

CO2OSCILLATORS

VIS

ION

OP

TIC

AL

WAVEMULTIPHOTON

FIB

ER

HIG

H P

OW

ER

GAS

OPSLLINEBEAM

Ti:

SA

PP

HIR

E

ULTRASHORT PULSE

WAVELENGTH

CONTINUOUS-WAVE

µm

MICROJOULE

EN

ER

GY

COLOR

BEAM DIAMETER

PU

MP

LO

W-N

OIS

E

PULSE WIDTH

LE

NS

CUSTOM OEM SUBSYSTEM

ME

AS

UR

EM

EN

T

TOTAL INTERNAL REFLECTION

BEAM PARAMETER

LOW POWER

ATOMS

NANOJOULE

CRYSTALS

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COHERENT KEY TECHNOLOGIES

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | 05/15/2017

Page 23: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

EXPANDING OUR GLOBAL SERVICE AND SUPPORTTO ENHANCE THE CUSTOMER EXPERIENCE

20,000 Customers

160,000 Systems

30,000 Field Visits Annually Over 50 Sales & Service Locations

Sales Team of over 300 People

Service Team of over 550 People

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Drive us to be better every day

Drive us to innovate

Drive us to lead

CUSTOMERSTOP PRIORITY

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CUSTOMER REFERENCES

Automotive &

Sub-Supplier

Machine Tool

Others

Semicon &

ElectronicsPackaging

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com

Page 26: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

Majority manufacturing and repair sites within Coherent are ISO 9001

certified and select sites have additional certifications

QUALITY CERTIFICATION

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | 05/15/2017

ISO 13485 - standard

certification for

manufacturing sites that sell

to medical device

manufacturers

ISO 14001 - certification

for manufacturing sites

formalizing the

environmental initiative

ISO 17025 accreditation-

for sites performing

calibration of Coherent

meters

OHSAS 18001

certification - sites

satisfying safety

regulations

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | 7/14/2017

Page 27: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

Internal Audit Program• Corporate and Inter-Site Auditing

• Continuous Improvement beyond ISO 9001

• Sharing of Best Practices

Quality Resources• Corporate Quality Department for Strategy and Guidance

• Corporate Supply Chain for Supplier Development

• Dedicated Site Quality Personnel for Direct Design & Production Support

CULTURE OF QUALITYCoherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | 7/14/2017

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WATCH

See HALT/HASS Protocol in

Action

i

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WATCH

See HALT/HASS Protocol in

Action

Industrial Design & Testing

HALT

Highly Accelerated Life Testing protocol

for the design phase

HASS

Highly Accelerated Stress Screening

protocol for the manufacturing phase

i

Page 30: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

USASanta Clara,CA

Sunnyvale, CA

Richmond, CA

Tucson, AZ

Wilsonville, OR

Plymouth, MI

East Granby, CT

Bloomfield, CT

Salem, NH

Deven, MA

Landing, NJ

E.Hanover, NJ

Orlando, FL

EuropeBelp, CH

Starnberg, DE

Freiburg, DE

Kaiserslautern, DE

Lubeck, DE

Gottingen, DE

Gilching, DE

Bergkirchen/Gunding, DE

Hamburg, DE

Overath, DE

Mainz, DE

Molndal, SW

Tampere, FI

Glasgow, UK

AsiaMalaysia

Singapore

Nanjing, CN

Osan, KR

MANUFACTURING AND DEVELOPMENT LOCATIONSCoherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | 7/14/2017

Page 31: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | 7/14/2017

MANUFACTURING & DEVELOPMENT LOCATIONS IN USA

USA - Wilsonville, OR

USA - Richmond, CA

USA – Sunnyvale, CA

USA - Tucson, AZ

USA – Santa Clara, CA

USA – E. Hanover, NJ

USA – Bloomfield, CT USA – Salem, NH

USA – Plymouth, MI

USA – Devens, MA

USA – Landing, NJ

USA – East Granby, CT

USA – Orlando, FL

Page 32: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | 7/14/2017

MANUFACTURING & DEVELOPMENT LOCATIONS IN EUROPE

UK- Glasgow

DE - Kaiserslautern

DE - Hamburg

DE - Mainz

DE - Freiburg

SW - Mölndal

FI - Tampere

DE - Starnberg

CH - Belp

UK - Oxfordshire

DE - Lübeck

DE - Göttingen

DE - Gilching

DE - Overath

DE – Bergkirchen/Gunding

Page 33: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | 7/14/2017MANUFACTURING & DEVELOPMENT LOCATIONS IN ASIA

CN - Nanjing

KR - Osan

Malaysia

Singapore

Page 34: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

Enablement AccountabilityEmpowermentInclusion Action

CULTURE OF LEADERSHIP

• Ensure a superior Customer Experience.

• Empower independent decision-making, emphasizing prompt escalation.

• Encourage collaboration across Global Functional Units and Business Units.

• Enable employee growth and encourage teamwork.

• Inspire through leadership and transparency.

Culture Supported by Structure and Leadership

Page 35: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

THE BEAUTY OF TEAMWORK

RapidHyperRapid

Monaco Integrated Optical Systems

Tools Group

Customer

ApplicationDevelopment

Page 36: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

Superior laser technology

Service network

Extensive process and system know-how

Strong IP portfolio

Laser cutting of

transparent and brittle material

SmartCleave

COHERENT & ROFIN JOIN FORCES

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | 06/2017

Page 37: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

SMARTCLEAVE – SOLUTIONS

Application Package

HyperRapid NX SmartCleave

Beam Delivery with Processing Head

Intellectual Property (IP)

MPS Laser System

Class 1 enclosure

Process control

Work piece handling

CO2 Laser for cleaving

OEM Laser systems

With scanner beam delivery

Page 38: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

Low Power

DIODES

12

DIODE PACKAGES3

FIBER PREFORMS

4

ACTIVE FIBERS

5

DIODE MODULES

6

FIBER MODULES

7

FIBER-FIBERSWITCH/COUPLING

8

FIBER LASER

VERTICALLY INTEGRATED FIBER LASER PRODUCTION

High Power

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ARM – ADJUSTABLE RING MODE

Pure RingR=100%, C=0%

Pure Ring R=35%, C=0%

Piercing BeamR=100%, C=100%

Top Hat R=100%, C=50%

Regular CuttingR=0%, C=100%

Regular CuttingR=0%, C=60%

BEAM PROFILE EXAMPLES. INDEPENDENT CENTER AND RINGMODULATION AND POWER LEVEL ADJUSTMENT AT 5 kHz RATE.

FACTORY SETTING FOR MAXIMUM POWER IN THE CENTER ANDRING, CENTER 0 – 7.5 kW AND RING 0 – 10 kW WITH 2.5 kWINCREMENTS

Page 40: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

NO MOVING PART to CHANGE MODE

MODULAR AND SCALABLE

Up to 10kW OUTPUT POWER WITH

EXCELLENT BEAM QUALITY

REAL TIME POWER MONITORING AND

CLOSED LOOP POWER CONTROL

10 KW ARM – LEADING EDGE LASER TECHNOLOGY

STATE OF ART BACK REFLECTION RESISTANCE

WORKS WITH off the shelf FIBER LASER

PROCESS OPTICS and SCANNERS

Page 41: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

EXPERIMENTAL SETUP (ARM LASER)

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com

• Power in the core and the ring can be adjusted 0-100%

• Power modulation up to 5000 Hz• Core and ring parameters are independent

from each other

Page 42: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

YIELD BENEFIT OF ARM

• Uniform penetration in Aluminum welding

due to the combination of center and ring

mode

• High quality weld with constant depth, no

need for witness marks.

• Very low porosity compared with regular

fiber laser welds.

LONGNITUDIAL SECTION ALONG WELD SEAM OVER 20 MM DISTANCE CROSS SECTION OF THE WELD

Material: Sumitomo Metals GC 45; 5000 Series Al - 4.5% Mg-Cu alloy

Thickness: 1.6mm + 1.6mmWeld speed: 200mm/s

Page 43: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

ARM LASER APPLICATION TESTS HAVE SHOWN…

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com

• Correlation between the BPP and the process results.• Cutting quality as well as cutting speed can be improved by

adapting the BPP to the material and sheet thickness.• Welding of zinc coated material without gap between the sheets

is possible.• Stainless steel tubes and gear wheels can be welded with a

process quality as it is known from CO2. • Copper and aluminum showed in first trials same positive effects

as stainless steel.

• Power modulation already showed beneficial effects. • Next step will be the modulation of the core and the ring

power independently from each other.• Process will be transferred to other materials and dissimilar

joints.

Page 44: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

Coherent Confidential. Do Not Copy, Reproduce, or Distribute. | www.coherent.com | pg. 44

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Page 47: THE NEW COHERENT · trigon laser seminar, 27th of november 2017 ralf gross, coherent (deutschland) gmbh. leading and innovating together ... flexible oled displays m laser lift-off

COMPONENTS

FEMTOSECONDPICOSECOND

ATTOSECONDSOURCES

TOOLS

NANOSECOND

CW

CW

SO

LID

-STA

TE

KILOWATT

MILLIWATT

UVVISIBLE

INF

RA

RE

D ULTRAVIOLET

FAR INFRAREDVISIBLE LIGHT

PO

WE

R

JO

UL

E

KILOJOULE

WA

TT

LA

SE

R

ULT

RA

FA

ST

DIO

DE

SH

OR

T-P

UL

SE

EXCIMER

PHOTONICS

Q-SWITCHEDCOTERAHERTZ

PULSEDSEMICONDUCTOR

Nd

:YA

G

ION

DIODE-PUMPED SOLID-STATE

MICRON

FLEXIBLE OLED DISPLAYS

BE

AM

LASER LIFT-OFF

CO2OSCILLATORS

VIS

ION

OP

TIC

AL

WAVEMULTIPHOTON

FIB

ER

HIG

H P

OW

ER

GAS

OPSLLINEBEAM

Ti:

SA

PP

HIR

E

ULTRASHORT PULSE

WAVELENGTH

CONTINUOUS-WAVE

µm

MICROJOULE

EN

ER

GY

COLOR

BEAM DIAMETER

PU

MP

LO

W-N

OIS

E

PULSE WIDTH

LE

NS

CUSTOM OEM SUBSYSTEM

ME

AS

UR

EM

EN

T

TOTAL INTERNAL REFLECTION

BEAM PARAMETER

LOW POWER

ATOMS

NANOJOULE

CRYSTALS

LIG

HT

THANK YOU FOR YOUR ATTENTION