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    Original article

    The mathematical modelling of the osmotic dehydration

    of shark fillets at different brine temperatures

    Saheeda Mujaffar & Clement K. Sankat*

    Department of Mechanical Engineering, Faculty of Engineering, The University of the West Indies, St Augustine, Trinidad

    and Tobago, West Indies

    (Received 1 July 2004; Accepted in revised form 11 May 2005)

    Summary The effect of brine temperature (20, 30, 40 and 50 C) on the osmotic drying behaviour of

    shark slabs (10 5 1 cm) in saturated (100) brine was investigated. The parameters

    investigated were weight reduction, water loss, salt gain and water activity. Salt uptake and

    moisture data were analysed using various mathematical solutions based on Ficks Law of

    Diffusion and the effective diffusion coefficients were predicted after considering the

    process variables. The expressions presented by Azuara et al. (1992), based on the model

    presented by Crank (1975), were successfully used to predict the equilibrium point and tocalculate diffusion coefficients at not only the initial stages of dehydration, but also at

    different times during the osmotic process.

    Keywords Diffusion coefficient, Ficks Law, mass transfer, salting.

    Introduction

    The salting of fish is essentially an osmotic

    dehydration process. It involves two major mass

    transfer flows: water flow out of the fish and a

    simultaneous transfer of salt into the fish. In orderto have a comprehensive overview of the salting

    process and to design an optimum-salting regime,

    it is first necessary to investigate the mass transfer

    changes (salt uptake and water removal), which

    occur during the process, as well as to describe and

    predict these changes via mathematical modelling.

    While the literature abounds with information

    on general salting and drying techniques, as well as

    numerous works concerning important chemical,

    nutritional and microbiological aspects, fewer

    articles have been dedicated to the scientific study

    of the process and the basic mechanisms involvedin the production of dried salted fish. Most of the

    studies on the salting and drying of fish have

    involved the splitting of fish followed by dry or

    wet salting and sun drying. Where salting and

    drying variables are considered, they are done

    from the perspective of how quickly the process is

    completed or the overall quality.

    There are very few reports on the calculation of

    drying rate constants and diffusion coefficients forthe processes of salt uptake and water loss (WL)

    during the osmotic dehydration of fish. The main

    body of knowledge that is referenced is based

    upon the early work of researchers such as Beatty

    & Fougere (1957); Jason (1958); Burgess et al.

    (1967); Del Valle & Nickerson (1967a,b,1968);

    Zugarramurdi & Lupin (1976,1977,1980) for

    temperate fish and later reviews by Wheaton &

    Lawson (1985) and Ismail & Wooton (1992).

    More recent studies include the work of Berhim-

    pon et al. (1991) who investigated the process

    requirements for the salting of whole, split orfilleted (with skin on) Yellowtail fish, Deumier

    et al. (1997), who described and experimentally

    checked a system for continuous determination of

    mass transfers based on the loss of buoyancy

    during the brining of whole herring, and Medina-

    Vivanco et al. (1998) who investigated the salting*Correspondent: Fax: +1 868 662 4414;

    e-mail: [email protected]

    International Journal of Food Science and Technology 2006, 41, 405416 405

    doi:10.1111/j.1365-2621.2005.01086.x

    2006 Institute of Food Science and Technology Trust Fund

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    behaviour of filleted Tilapia (without skin). Barat

    et al. (2002) investigated the effect of increasing

    brine concentration in the cod-salting process

    (using de-boned cod fillets) with a view to

    increasing process yield.

    This study was undertaken to investigate and

    mathematically model the osmotic dehydration of

    locally available Shark (Carcharhinus leucas,

    Muller and Henle). Shark is underutilized as fresh

    fish and therefore available and relatively inexpen-

    sive. Shark is an ideal fish model because it can be

    filleted to give many small fillets of uniform size.

    Additionally, reports indicate that salted fish

    produced from shark and other species with white

    or light-coloured flesh is similar in appearance to

    the costly imported salted cod, with comparable

    protein and fat contents (IDC, 1986). The specific

    objectives of this study were:

    1 To determine the effect of immersion time andbrine temperature on WL and salt gain (SG) in

    shark slabs during osmotic dehydration.

    2 To mathematically model mass transfer during

    osmotic dehydration using various transient

    solutions to Ficks Law and to calculate the

    diffusion coefficients for SG and moisture loss

    for the osmotic process using these models.

    Theoretical considerations

    The mathematical models used to describe mass

    transfer during osmotic dehydration are usually

    based upon various solutions to Ficks Law of

    Diffusion. The solution given by Crank (1975) has

    been applied to the osmotic dehydration of fruits

    and vegetables (Hawkes & Flink, 1978; Favetto

    et al., 1981; Magee et al., 1983) but has also been

    used to describe salt uptake of sliced and whole fish

    (Del Valle & Nickerson, 1967b; Zugarramurdi &

    Lupin, 1977; Medina-Vivanco et al., 1998). The

    solution applies to unsteady one-dimensional trans-

    fer between a plane sheet and a well-stirred solution

    with a constant surface concentration, that is,

    infinite or semi-infinite medium. Rate constants

    and diffusion coefficients for the initial stages of theprocess are determined from plots ofXt/X vs. t

    1/2:

    Xt

    X1 Kt1=2 1

    where K 2(D/pL2)1/2, Xt is the amount solute

    entering/water leaving the sample at time t; X

    ,

    amount solute entering/water leaving the sample

    at equilibrium; D, diffusion coefficient for solute/

    water flow; L, half-thickness of slab; t, time.

    Based on this model (Crank, 1975) and

    Azuara et al. (1992) presented an expression

    from which the diffusion coefficient can be

    calculated at different times during the osmotic

    process, not just only for the initial stages of

    dehydration:

    D pL2

    4t

    St

    1 St

    X1model

    X1 experimental

    22

    where S is the constant related to the rate of WL/

    SG; X model, theoretical equilibrium value for

    WL/SG; X experimental, experimental equilibrium

    value for WL/SG.

    The theoretical equilibrium value (X model),

    and the constant, S, are estimated using the

    experimental data (Xt) and linear regression:

    t

    Xt

    1

    SX1model

    t

    X1model: 3

    The expression presented by Azuara et al.

    (1992) was tested using previously reported data

    on the osmotic treatment of apple, pineapple and

    beef. Medina-Vivanco et al. (1998) used the

    regression equation to determine equilibrium salt

    content (SC) in tilapia.

    Materials and methods

    Sample preparation

    Shark was obtained from a local supplier. Upon

    capture, fish were cleaned, gutted and skinned

    before being split in half and filleted along the

    direction of the muscle fibres (Riley, 1973). The

    layer of dark, subepidermal flesh was trimmed.

    The fillets were transported to the Processing

    Laboratory (University of the West Indies, St

    Augustine, Trinidad) in an iced box, where they

    were immediately cut into smaller pieces of the

    required size (10 5 cm). These pieces were then

    carefully placed in reclosable plastic freezer bagsand stored overnight at )30 C in a chest type

    home freezer. The following day, fillets were

    allowed to thaw partially to allow for easy cutting

    and accurately cut to the desired thickness (1 cm)

    using a Hobart food slicer (Model 1612E; Hobart

    Corporation, Troy, OH, USA).

    Osmotic dehydration of shark fillets S. Mujaffar and C. K. Sankat406

    International Journal of Food Science and Technology 2006, 41, 405416 2006 Institute of Food Science and Technology Trust Fund

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    Osmotic medium

    Saturated brine, made from food-grade sodium

    chloride (NaCl) dissolved in distilled water, was

    used as the osmotic medium. Saturated brine

    contains 26.5% salt (w/v) and has a specific

    gravity of 1.19 at 15 C (Gould & Gould, 1988).

    At ambient tropical temperatures, this corre-

    sponds to approximately 360 g of salt in 1 L

    solution (Clucas, 1981). The specific gravity of the

    brine was checked using a hydrometer (Woolf

    Thermo-Hydrometer SPGR; American Beverage

    and Supply Company, Indianapolis, IN, USA)

    and brine saturation was maintained by suspend-

    ing a fine nylon mesh containing solid salt in the

    solution [United Nations Development Fund for

    Women (UNIFEM), 1988]. A total of 10 L of

    brine was used for each osmotic run. The

    weight:volume ratio of solution to samples wasat least 20:1, to avoid significant dilution of the

    medium (by the absorbed salt) and subsequent

    decrease in the (osmotic) driving force during the

    process (Lazarides & Mavroudis, 1996).

    Experimental design

    The brine solution and the samples were contained

    in temperature-controlled (0.1 C) stainless-steel

    water-baths with water circulators and digital

    temperature display (BlueM Constant Tempera-

    ture Water-bath, Model WB1110A; Asheville,

    NC, USA). Solutions were constantly circulated

    at a flow rate of 200 mL s)1. This improved mass

    transfer allowed for closer control of the brine

    (Lazarides et al., 1995). Osmotic trials were done

    at four brine temperatures: 20, 30 (ambient), 40

    and 50 C. It is recognized that temperatures of

    40 C and 50 C may not be of practical import-

    ance to fish osmotic dehydration because of

    microbial contamination. However there is poten-

    tial application at these temperatures for other

    products such as fruits and vegetables. Tempera-

    tures above 50 C were not used as this is the

    temperature reported as the upper limit beyondwhich cooking of fish flesh occurs (FAO, 1981).

    Use of low temperatures (below 20 C) increases

    the viscosity of the osmotic medium and prohibits

    thorough mixing and satisfactory mass transfer of

    brine (Lazarides et al., 1995). To facilitate osmotic

    dehydration at 20 C, the water-bath was placed

    in a refrigerated room (1.77 2.36 2.29 m) set

    at 20 C (1.5 C).

    Experimental treatment

    The experiments were designed to investigate the

    effect of brine temperature (20, 30, 40, 50 C) on

    the salting of shark fillets (10 5 1 cm) in

    saturated brine. Saturated brine (360 g L)1) was

    used throughout because preliminary experiments

    revealed that spoilage occurred when slabs were

    immersed in a 210 g L)1 salt solution (60%

    saturation) at all temperatures. Slabs immersed

    in a 270 g L)1 salt solution (80% saturation) at

    20 C were shown to reabsorb water after an

    initial loss while the mass transfer changes at 30

    50 C were generally similar to those that occurred

    in slabs in a saturated solution (36% w/v).

    Therefore, as a matter of convenience the satur-ated solution was chosen for osmotic trials as the

    salt concentration in saturated brine is easier to

    maintain.

    Sampling procedure

    Each osmotic trial consisted of placing the shark

    slabs (10 5 1 cm) in 100brine at a fixed

    temperature for a maximum immersion time of

    32 h. At the start of the experiment, fish samples

    were immersed completely in the brine. At speci-

    fied time intervals, samples were removed from the

    solution and weight, moisture content (MC), SC

    and water activity measured. For weight measure-

    ment, the same five samples were used throughout

    each osmotic trial. These samples were separated

    from the other slabs using a fine nylon mesh. For

    moisture and salt analysis, duplicate samples were

    quickly rinsed with water to remove any surface

    salt and excess moisture blotted off using house-

    hold tissue paper (Favetto et al., 1981; Heng et al.,

    1990; Lazarides et al., 1997). For water activity

    determination, duplicate samples were removed

    from the solution and excess moisture blotted off

    before measurement.

    Analytical methods and calculations

    Two important mass transfers occur during the

    osmotic process: water flow out of the sample into

    the surrounding medium and solute transfer from

    Osmotic dehydration of shark fillets S. Mujaffar and C. K. Sankat 407

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    the medium into the sample. To consider the

    changing solute content during the osmotic pro-

    cess, moisture and SC data were expressed on a

    non-salt dry matter basis. Non-salt dry matter was

    calculated as the sample weight minus the weight

    of water and the weight of absorbed salt (Del Valle

    & Nickerson, 1967a,b; Zugarramurdi & Lupin,

    1980; Favetto et al., 1981; Berhimpon et al.,

    1991):

    Non-salt dry matter Sample weight (g)

    Water (g)

    Absorbed salt (g) 4

    Del Valle & Nickerson (1967a) noted that

    expressing moisture and salt data on a non-salt

    solids basis instead of the total solids basis is

    preferable as this is the only parameter that

    remains constant during the process as loss of

    soluble material is small. Favetto et al. (1981)

    added that for an osmotic process, the non-solute

    dry matter is a measure of the true dry matter of

    the sample.

    Sample weight in grams (g) was measured using

    an Ohaus Galaxy (110) Analytical Balance (Ohaus

    Scale Corporation, New Jersey, NJ, USA). Weight

    reduction (WR) was calculated as the change from

    the original fresh weight (FWt ) FW0) and

    expressed on an initial non-salt dry matter basis

    (g g DM)1):

    WR

    FWt FW0

    DM : 5

    Moisture content was determined by an oven-

    drying method (FAO, 1981). Samples were dried

    for 24 h at 105 C in a Gallenkamp Size One BS

    Oven (Loughborough, England, UK). MC was

    expressed on a non-salt dry weight basis (g H2O g

    DM)1):

    MC H2Ot

    DM: 6

    Water loss (WL), which represents the total

    amount of moisture lost by the slabs from the

    beginning of the process up to that sampling

    interval, was also expressed on a non-salt dry

    matter basis (g H2O g DM)1):

    WL H2O0 H2Ot

    DM: 7

    Salt (NaCl) content of the fillets was determined

    titrimetrically using silver nitrate solution (FAO,

    1981). SC was expressed as the weight of salt in the

    sample on a non-salt dry weight basis (g NaCl g

    DM)1):

    SC NaClt

    DM: 8

    Salt gain (SG), which represents the totalamount of salt absorbed by the slabs from the

    beginning of the process up to that sampling

    interval, was also expressed on a non-salt dry

    matter basis (g NaCl g DM)1):

    SG NaClt NaCl0

    DM: 9

    The salt : water ratio (S/W) was calculated as

    SC divided by the MC of the sample:

    S=W SC

    MC: 10

    Water activity (aw) was measured using a water

    activity meter (Rotronic Hygroskop DT; Rotronic

    Instrument Corp., Huntington, VA, USA) and

    calculated as the equilibrium relative humidity

    divided by 100 (Labuza et al., 1976; Gould &

    Gould, 1988).

    Statistical analysis

    Data analysis consisted of simple regression

    analysis using Microsoft Excel 97 to examine the

    data for good fit. Further regression analysis and

    anova were carried out by using Genstat Statis-

    tical Software (Lawes Agricultural Trust, 1996).

    Results and discussion

    Quality changes

    Slabs immersed in 100brine at 20 and 30 C had a

    good colour, odour and texture. Increasing the

    brine temperature to 40 C resulted in shrinkage

    and discolouration of slabs. A cooking effect was

    observed at 50 C, whereby slabs became translu-

    cent in colour and developed the aroma of cookedfish. While the use of high temperatures can

    increase the rate of osmotic dehydration, high

    temperatures may result in undesirable changes in

    the food piece. For example, in the osmotic

    treatment of apple chips using a sugar solution,

    the rate of dehydration increases as temperature

    Osmotic dehydration of shark fillets S. Mujaffar and C. K. Sankat408

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    increases from 22 to 40 C (Ponting et al., 1966).

    However, enzymatic browning and flavour deteri-

    oration occur above 49 C. Similarly for fish, the

    higher the temperature, up to a certain limit, the

    quicker the salt uptake (Burgess et al., 1967;

    Clucas & Sutcliffe, 1981). However, at higher

    temperatures, spoilage and protein denaturation

    become the limiting factors for fish and meat.

    Doe et al. (1982) reported that changes in cod

    flesh occur when it is heated to 31.5 C. At this

    temperature some of the tissue water become less

    strongly bound to protein and appears as free

    fluid. At about 43 C, the fish flesh becomes

    somewhat more translucent followed by an

    increase in opacity because of the precipitation

    of thermally denatured sarcoplasmic proteins,

    which begins at about 45 C. It is therefore usually

    safer to keep fish cool during salting. Ordinarily,

    in the tropics, the process is, for convenience, atroom temperature (Burgess et al., 1967).

    Weight reduction

    Weight reduction in shark slabs was calculated

    from the weight data using eqn 5. WR was

    significantly affected by immersion time and brine

    temperature (P 0.001). All slabs showed an

    increase in WR (Fig. 1) and increasing brine

    temperature increased the weight loss. This means

    that the higher the temperature, the higher the

    reduction in weight for the 24 h of dehydration.

    Weight loss values after 24 h of dehydration

    averaged 0.18, 0.36, 0.54 and 0.95 g g DM)1 for

    slabs dehydrated at 20, 30, 40 and 50 C,

    respectively.

    Moisture content and water loss

    The MC of shark slabs was calculated on a dry

    matter basis using eqn 6. MC was significantly

    affected by immersion time and brine temperature

    (P 0.001). All slabs showed a decrease in MC

    (Fig. 2). MC values declined rapidly during the

    first 2 h of dehydration and more gradually after.

    The higher the temperature, the more rapid the

    initial decline in MC. Initial moisture values

    averaged 2.76 g H2O g DM)1 (73.4% wb). Values

    after 4 h of dehydration averaged 2.18, 2.06, 1.87

    and 1.70 g H2O g DM)1 for slabs dehydrated at

    20, 30, 40 and 50 C, respectively. When calcula-ted on a fresh weight basis (wb), this corresponds

    to 60.5, 58.0, 57.0 and 55.9% (wb) moisture.

    Water loss in shark slabs calculated from

    moisture data (eqn 7) was significantly affected

    by immersion time and brine temperature

    (P 0.001). This value represents the total

    amount of moisture that has been lost by the

    slabs from the beginning of the process up to the

    sampling time. All slabs showed a noticeable

    increase in WL during the first 4 h of dehydration,

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    0 4 8 12 16 20 24

    Time (h)

    WR(ggDM1)

    20C

    30C

    40C

    50C

    Figure 1 Effect of brine temperature on the weight reduc-

    tion (WR) of shark slabs (10 5 1 cm) immersed in

    100brine. SEM 0.0536.

    1.4

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    2.8

    0 4 8 12 16 20 24

    Time (h)

    MC(gH2OgDM1)

    20C

    30C

    40C

    50C

    Figure 2 Effect of brine temperature on the moisture con-

    tent (MC) changes of shark slabs (10 5 1 cm) immersed

    in 100brine. SEM 0.093.

    Osmotic dehydration of shark fillets S. Mujaffar and C. K. Sankat 409

    2006 Institute of Food Science and Technology Trust Fund International Journal of Food Science and Technology 2006, 41, 405416

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    after which WL became more gradual until

    equilibrium was achieved (Fig. 3). The higher the

    brine temperature, the greater the WL. Values

    after 4 h of dehydration averaged 0.58, 0.71, 0.89

    and 1.06 g H2O g DM)1 for slabs at 20, 30, 40 and

    50 C, respectively. Beyond this time, WL gradu-

    ally increased and levelled off, with values after

    24 h averaging 0.69, 0.80, 0.95 and 1.22 g H2O g

    DM)1 for slabs dehydrated at 20, 30, 40 and

    50 C, respectively.

    Salt content and salt gain

    The SC of shark slabs was calculated on a dry

    matter basis using eqn 8. SC was significantly

    affected by immersion time (P 0.001) but not

    by brine temperature. As shown in Fig. 4, all

    slabs showed a similar rapid increase in SC

    during the first 2 h of dehydration, after which

    the increase became more gradual. The effect of

    brine temperature was more apparent beyond the

    first 2 h. Further increasing the temperature to

    50 C resulted in a decline in salt uptake,

    probably because of the cooking of the slabs.Values after 4 h of dehydration averaged 0.61,

    0.64, 0.63 and 0.53 g NaCl g DM)1 for slabs

    dehydrated at 20, 30, 40 and 50 C, respectively.

    When calculated on a wet basis, this corresponds

    to a SC of between 17% to 19% salt for all

    slabs.

    Salt gain in shark slabs was calculated using

    the SC data and eqn 9. This value represents the

    total amount of salt absorbed by the slabs from

    the beginning of the process up to the sampling

    time. As the initial SC of the slabs was found to

    be zero, SG was equivalent to SC. Therefore, SG

    was also affected by immersion time (P 0.001)

    but not by brine temperature. SG values after 4 h

    of dehydration averaged 0.61, 0.64, 0.63 and

    0.53 g NaCl g DM)1 for slabs dehydrated at 20,

    30, 40 and 50 C, respectively. At 20 C, SG

    values were similar to WL values. As the immer-

    sion temperature increased to 50 C, the slabs

    showed an increase in WL, while SG values

    remained stable.

    An increase in WL rates with increasing tem-

    perature without a concomittant rise in solute

    uptake has been reported by many researchers

    (Hawkes & Flink, 1978; Islam & Flink, 1982;

    Raoult-Wack et al., 1989; Lazarides et al., 1995;

    Lazarides & Mavroudis, 1996). Lazarides et al.

    (1995) noted that at increased temperatures, high

    rates of WL during the osmotic dehydration ofapples seem to prevent the development of pro-

    portionally high rates of counter current sucrose

    diffusion. They added that whenever it is desirable

    to achieve higher water removal and lower solids

    gain, a higher process temperature (within allow-

    able limit) should be used.

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    0 4 8 12 16 20 24

    Time (h)

    WL(gH2Og

    DM1)

    20C

    30C

    40C

    50C

    Figure 3 Effect of brine temperature on the water loss (WL)

    of shark slabs (10 5 1 cm) immersed in 100brine.

    SEM

    0.043.

    0.0

    0.2

    0.4

    0.6

    0.8

    0 4 8 12 16 20 24

    Time (h)

    SC(gNaClgD

    M1)

    20C

    30C

    40C

    50C

    Figure 4 Effect of brine temperature on the salt content

    (SC) changes of shark slabs (10 5 1 cm) immersed in

    100brine. SEM 0.044.

    Osmotic dehydration of shark fillets S. Mujaffar and C. K. Sankat410

    International Journal of Food Science and Technology 2006, 41, 405416 2006 Institute of Food Science and Technology Trust Fund

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    Salt:water ratio

    For all osmotic trials, MC values were higher than

    SC values, therefore throughout the osmotic trials

    the S/W (eqn 10) was always less than 1.00. All

    slabs showed an increase in S/W, but there was no

    fixed pattern of change with increasing brinetemperature (Fig. 5). Equilibrium S/Ws for all

    slabs averaged between 0.27 and 0.37. According

    to Riley (1973), shark fillets can be oven dried

    after a S/W exceeding 0.30 has been attained in the

    fish flesh. Lazarides et al. (1997) also found that

    the ratio of water to solids content of apple and

    potato remained constant or decreased with

    increasing temperature.

    Water activity

    Water activity (aw) reflects the active part of MC

    or the part, which can be exchanged between the

    product and the environment. It is a measure of

    the free water in a food, which is available to react

    chemically or to support the growth of micro-

    organisms during spoilage. Most foods have an awlevel in the range of 0.2 for very dry foods to 0.99

    for moist fresh foods. Water activity values of

    slabs immersed in brines at all temperatures

    were significantly affected by immersion time

    (P 0.001). All slabs showed decline in water

    activity (Fig. 6) from an approximate initial value

    of 1.00, but there was no detectable pattern in the

    change in aw with brine temperature. Values after

    4 h of dehydration averaged 0.849, 0.802, 0.823

    and 0.808 for slabs dehydrated at 20, 30, 40 and

    50 C, respectively. Doe et al. (1982) noted that

    the aw of fresh fish is above 0.95 and this can be

    reduced during salting and drying. With the

    exception of certain halophilic organisms, bacteria

    do not generally grow in products with an aw of

    less than about 0.88, and the growth of most

    moulds is inhibited below 0.80 (FAO, 1981; Doe

    et al., 1982).

    Rate of change in MC and SC

    According to Lazarides et al. (1995), the rate of

    moisture removal is a characteristic of prime

    importance to every dehydration process as it is

    indicative of process effectiveness and suggests theproductive duration of the process. MC data for

    shark slabs were used to calculate the rate of

    change in moisture (RateMC). This was done by

    calculating the difference in MC (g H2O g DM)1)

    between consecutive sampling times (t, t + 1),

    and dividing this value by the time interval (h):

    0.0

    0.1

    0.2

    0.3

    0.4

    0 4 8 12 16 20 24

    Time (h)

    S/Wr

    atio

    20C

    30C

    40C

    50C

    Figure 5 Effect of brine temperature on the salt/water ratio

    (S/W) of shark slabs (10 5 1 cm) immersed in 100brine.

    SEM 0.013.

    0.75

    0.80

    0.85

    0.90

    0.95

    1.00

    0 4 8 12 16 20 24

    Time (h)

    aw

    20C

    30C

    40C

    50C

    Figure 6Effect of brine temperature on the water activity(aw) of shark slabs (10 5 1 cm) immersed in 100brine.

    SEM 0.0076.

    Osmotic dehydration of shark fillets S. Mujaffar and C. K. Sankat 411

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    RateMC MCt MCt1t 1 t

    : 11

    Results of anova revealed that the rate of

    change in MC (dM/dt) was significantly affected

    by immersion time (P 0.001) but not by

    immersion temperature. A plot of the rate ofchange in moisture (dM/dt) in shark slabs vs.

    immersion time as shown in Fig. 7a revealed that

    rate is highest at the beginning and declines

    rapidly within the first hour of dehydration.

    Generally, during the first hour, the higher the

    brine temperature, the higher the drying rate.

    Drying rates were highest for slabs at 50 C, and

    lowest for slabs at 20 C. Initial rates of dehy-

    dration averaged 0.56, 1.00, 1.74 and 2.83 g

    H2O g DM)1 h)1 for dehydration at 20, 30, 40

    and 50 C, respectively. Beyond 2 h of dehydra-

    tion, rate changes were negligible regardless of

    brine temperature and averaged below 0.10 g

    H2O g DM)1 h)1.

    The plot of rate of change in moisture (dM/dt)

    vs. average moisture (M) is given in Fig. 7b. There

    are no periods of constant water removal and

    therefore no constant rate period. Rates declined

    with declining MC (P 0.001). This means that

    the drying rate of slabs was dependent on the

    moisture concentration inside the fish muscle. It is

    generally accepted that mass transfer during

    osmotic dehydration of fruits is governed by

    internal diffusion, that is, movement under the

    influence of a concentration gradient. Where aconstant rate of drying does occur, the period is

    brief and does not exceed tens of seconds (Magee

    et al., 1983; Lenart, 1992). As also shown by

    Lenart & Lewicki (1987) for the osmotic dehydra-

    tion of fruit, the relationship between rate and MC

    of shark during the falling rate period is firstly

    exponential in character. However, when the MC

    falls below a certain critical value, in this case

    approximately 2.3 g H2O g DM)1, the plot was

    linear.

    Salt content data for shark slabs was used to

    calculate the rate of change in salt (RateSC). This

    was done by calculating the difference in SC

    (g NaCl g DM)1) between consecutive sampling

    times, and dividing this value by the time interval

    (h):

    RateSC SCt SCt1t 1 t

    : 12

    The rate of change in SC was significantly

    affected by immersion time (P 0.001) but not by

    temperature and was highest during the first 4 h of

    dehydration. The rate of change in SC was

    generally lower than the rate of change in MC,

    averaging 0.60, 0.67, 0.52 and 0.61 g NaCl g

    DM)1 h)1 for slabs dehydrated at 20, 30, 40 and

    50 C, respectively.

    High rates of WL and solids gain during the

    initial stages of dehydration followed by drastic-

    ally lower rates have been attributed (Lazarideset al., 1995) to the large initial osmotic driving

    force between the sample and the surrounding

    hypertonic solution, structural changes such as

    shrinkage leading to the compaction of the surface

    layers of the tissue and the decreasing availability

    of free or loosely bound water leading to the

    Rate vs. Time

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    0 1 2 3 4

    Time (h)

    Rate(gH2OgDM1h1)

    20C

    30C

    40C

    50C

    (b)

    Rate(gH2O

    gDM1h

    1)

    (a)

    Rate vs. Moisture content

    1.5 2.0 2.5 3.0

    Moisture content (gH2O g DM1)

    20C

    30C

    40C

    50C

    Figure 7 Effect of brine temperature on the rate of change in

    moisture content (dM/dt) during the osmotic dehydration of

    shark slabs (10 5 1 cm) immersed in 100brine.

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    progressively slower moisture removal as the

    process goes on.

    Rate constants and diffusion coefficients

    Model no. 1: Crank (1975)

    When the solution given by Crank (1975) for a

    well-stirred solution is applied to the WL and SG

    by shark slabs, the t1/2 law given in eqn 1 can be

    applied satisfactorily to the linear section of the

    data which corresponds to the first 2 h of dehy-

    dration (P 0.001). The slopes of these plots are

    given in Table 1.

    The higher the temperature of the osmotic

    treatment, the steeper the slope of the graph and

    the higher the constant (K). Increasing the brine

    temperature from 20 to 50 C resulted in an

    increase in the constant for moisture diffusion

    from 0.3657 to 0.6561 h)0.5

    , an almost twofoldincrease. Increasing the brine temperature from 20

    to 50 C resulted in a small increase in the constant

    for salt diffusion from 0.5254 to 0.6789 h)0.5.

    Diffusion coefficients calculated using these rate

    constants assuming a (thickness)2 relationship

    between thickness and rate constant are also given

    in Table 1. Moisture diffusion was found to

    increase with increasing brine temperature from

    7.29 10)6 to 2.35 10)5 cm2 s)1. Salt diffusion

    showed a smaller increase from 1.50 to

    2.51 10)5 cm2 s)1. The activation energy for

    moisture diffusion, estimated using an Arrhenius

    type equation, was calculated to be 31.7 kJ mol)1.

    As expected, the data for salt diffusion did not fit

    very well and the correlation coefficient was very

    low (r2 0.68).

    Model no. 2: Azuara et al. (1992)

    Based on the approach of using Cranks solution

    for a well-stirred solution, presented by Azuara

    et al. (1992), the plot of t/WL vs. t based on the

    straight line equation (eqn 3) was used to generate

    S-values (intercept) and equilibrium values (slope)

    that are given in Table 2. All r2-values were

    >0.99. S-values, which are related to the rate of

    WL, increased from 0.83 to 1.66 h)1

    as brinetemperature was increased from 20 to 50 C. The

    S-value is a measure of the rate of the diffusion

    process, with 1/S being the time taken for half the

    diffusible material to diffuse in or out. For

    example, for WL at 20 C, this corresponds to

    1.2 h, while for WL at 50 C, this corresponds to

    0.6 h.

    Table 1 Constants (K) and diffu-

    sion coefficients (D) obtained using

    water loss (WL) and salt gain (SG)

    data and model no. 1 (Crank,1975) for shark slabs at different

    temperatures

    Temperature

    Water loss (WL) Salt gain (SG)

    K

    (h)0.5) r2D

    (10)5 cm2 s)1)K

    (h)0.5) r2D

    (10)5 cm2 s)1)

    20 C 0.3657 0.9688 0.729 0.5254 0.9955 1.50

    30 C 0.4350 0.9917 1.03 0.5991 0.9949 1.96

    40 C 0.5649 0.9970 1.74 0.5615 0.9926 1.72

    50 C 0.6567 0.9993 2.35 0.6789 0.9020 2.51

    Constant slope of plot WL/WLeqm vs. t (for first hour of dehydration).

    WLeqm equilibrium water loss.

    D (slope)2 (pL2/4), where L 1/2 thickness of slab.

    r2 determination coefficient.

    Table 2 S-values (calculated from

    intercept) and theoretical equilib-

    rium values (calculated from slope)

    obtained using model no. 2

    (Azuara et al., 1992) for shark

    slabs at different temperatures

    Temperature

    Water loss (WL) Salt gain (SG)

    S-value

    (h)1)WL model

    (g H2O g DM)1)

    S-value

    (h)1)SG model

    (g NaCl g DM)1)

    20 C 0.83 0.7 1.44 0.7

    30 C 1.05 0.8 1.74 0.7

    40 C 1.92 1.0 1.54 0.7

    50 C 1.66 1.3 2.22 0.7

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    The diffusion coefficients for WL in shark slabs

    were calculated at different times during the

    osmotic process according to eqn 2 and are given

    in Figs 8 and 9. Diffusivities were significantly

    affected by immersion time (P 0.001) but not by

    brine temperature. Generally values were highest

    approximately after 1 h of dehydration, then

    declined rapidly during the first 4 h, after which

    the decline was more gradual. The diffusion

    coefficients for WL increased as brine temperature

    increased.

    As shown in Fig. 8, water diffusivity values for

    the first hour of dehydration averaged 0.90, 1.55,

    2.25 and 2.31 10)5 cm2 s)1 for dehydration at 20,

    30, 40 and 50 C, respectively. The results were

    found to compare favourably with the results of

    model no. 1, which was applicable only to the initial

    stages of dehydration. The advantage of using this

    approach is therefore the ability to calculatediffusivities for the entire duration of the osmotic

    treatment and not just the initial stages. Values

    after 24 h of dehydration were lower and averaged

    0.17, 0.23, 0.23 and 0.24 10)5 cm2 s)1 at 20, 30,

    40 and 50 C, respectively. Average diffusion

    coefficients for WL for the 24 h of dehydration

    were 0.54, 0.90, 1.34 and 1.35 10)5 cm2 s)1 at 20,

    30, 40 and 50 C, respectively.

    As shown in Fig. 9, there were no marked

    changes in salt diffusion as brine temperature

    increased from 20 to 40 C, but values increased as

    the temperature was increased further to 50 C.

    Salt diffusivity values for the first hour of dehy-

    dration averaged 2.12, 2.07, 1.95 and

    2.59 10)5 cm2 s)1 at 20, 30, 40 and 50 C,

    respectively. Again, these results were found to

    compare favourably with the results of model no.

    1. Average diffusion coefficients for SG for the

    entire process (24 h) were 1.23, 1.22, 1.13 and

    1.29 10)5 cm2 s)1 for slabs at 20, 30, 40 and

    50 C, respectively.

    Azuara et al. (1992) modelled data of Favetto

    et al. (1981) for the salting of beef and noted that

    the diffusion coefficient was not constant for the

    duration of the diffusion process. At 85 C, D-

    values decreased from an initial value of 4.0

    1.5 10)5 cm2 s)1 in 3 h. At 30 C, D-values

    increased from an initial value of 0.5

    1.0 10)5 cm2 s)1 in 3 h.

    Conclusions

    Brine temperature has a pronounced effect on theosmotic dehydration of small shark slabs

    (10 5 1 cm). Salting can be successfully

    achieved at 20 and 30 C. Dehydration at higher

    temperatures (above 40 C) resulted in undesirable

    changes such as shrinkage, discolouration and

    cooking. For slabs at all temperatures, the greatest

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    0 2 4 6 8 10 12

    Time (h)

    D(105cm

    2s

    1)

    20C

    30C

    40C

    50C

    Figure 8 Diffusion coefficients (D) for water loss in shark

    slabs calculated using model no. 2 (Azuara et al., 1992).

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    0 2 4 6 8 10 12

    Time (h)

    D(105cm

    2s1)

    20C

    30C

    40C

    50C

    Figure 9 Diffusion coefficients (D) for salt gain in shark

    slabs calculated using model no. 2 (Azuara et al., 1992).

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    change in weight, MC, SC and water activity

    occurred during the first 4 h of immersion. During

    this time the higher the temperature, the greater

    the reduction in weight and the decline in MC.

    Mass transfer during osmotic dehydration of

    shark slabs occurred in the falling rate period.

    The expressions presented by Azuara et al.

    (1992), based on the model presented by Crank

    (1975), were successfully used to predict the

    equilibrium point and to calculate diffusion co-

    efficients during the osmotic process. This model

    allows for the calculation of moisture and salt

    diffusivities at intervals during the osmotic treat-

    ment and not just the initial stages.

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