The innovative - ROSS EUROPA

21 Valve Block — The Compact Solution for Minimized Downtimes on IS Glass Machines

We reserve the right to introduce technical modifications without notice.

Quick-and-easy exchange feature Very precise air return poppet Highly reliable, accurate switching Rugged manual actuators involved All valves with indicator lights Highflowcharacteristics This extremely compact multifunctional

package can provide pilot air for the main control valves as well as directly control- ling the actuators for cylinder applications.

ROSS CONTROLS® • ROSS EUROPA GmbH • ROSS UK Ltd. • ROSS SOUTH AMERICA Ltda

ROSS ASIA K.K. • ROSS ASIA K.K. CHINA LIAISON OFFICE • ROSS CONTROLS INDIA Pvt. Ltd.

Printed in Germany - 09/2010, rev. 01/2013 © Copyright 2013, ROSS EUROPA GmbH Form No. RE-E-A10213

IP 65 Patent pendingSTANDARD SPECIFICATIONSTemperature Range: Ambient: 4° to 80°C. Media: 4° to 105°C.Flow Media: Filtered air.Pressure Range: 1 to 6 bar. Enclosure Rating: IP 65.Power Consumption: 3.5 W nominal.Standard Voltage: 24 VDC.Coil: 100 % ED.Actuation Time: 20 ms.Flow of Valve: 4500 Nl/min.Nominal Diameter: 14 mm.

Save Time and Money with The innovative 21-Valve-Block

Valves used in the block are easy-to-service cartridge valves in normally open and normally

closed version.

See ROSS Glass Info Sheets Form RE-E-A10209A and Form RE-E-A10210A for

detailed information on these products.

Model-No. D371H97 Model-No. D369H97

The ROSS 21-Valve-Block is available in various designs. The picture above shows a model conforming to the

requirements of LOTO (safe energy isolation). Contact your ROSS-Specialist to find out how the

21-Valve-Block can be integrated into your system.

13

212

Normally closed

10

1

2

3

Normally open

CARTRIDGE Size 14mm for 21-Valve Block on I/S Glass Machines 3/2-Way, Normally Open, Spring Return — Blue Housing

DESIGNPoppet valve: Viton-seals on metal seat. Body: Aluminum alloy, anodizedPiston: Aluminum alloyPoppet: Stainless steelACTUATION Maintained pressure signal to pilot, spring returned. Pilot pressure required, see graph below (min. 1 bar recommended) OPERATIONSignal exhausted: 1 open to 2, 3 exhausted. Signal present: 1 closed, 2 exhausted via 3. Operating pressure range: 0 - 10 bar.CHARACTERISTICSAmbient/Media temperature: 4°C to 105°CFlow medium: compressed air, filtered

Subject to technical change.

• OptimizedflowwithnominalSize14mm• Pistons with O-Ring and TEFLON guides for - reduced friction - reduced housing wear - constant response time • Optimized guidance of moving parts by spacing of pistons • Optimized poppet alignment to housing seat as design feature • Robust stainless steel poppet with curled O-Ring • 2-piston design integrates pressure booster function (see graph below) • Integrated return spring does not interfere withinletorexhaustflow



Printed in Germany - 10/2012 © Copyright 2012, ROSS EUROPA GmbH Form RE-E-A10210

Model Number: D366H97

A A

INLET OUTLET EXHAUST

2,4 24 20,4 2271 0

-0,1

ø 28

,90 -0,2

Mark for assembly,max. flow

Section A-ALubricate O-Ringsbefore assembly

Thre

ad fo

r dis

asse

mbl

y

Housing anodizedin blue

M10

CARTRIDGE Size 14mm for 21-Valve Block on I/S Glass Machines 3/2-Way, Normally Closed, Spring Return — Red Housing

DESIGNPoppet valve: Viton-seals on metal seat. Body: Aluminum alloy, anodizedPiston: Aluminum alloyPoppet: Stainless steelACTUATION Maintained pressure signal to pilot, spring returned. Pilot pressure required, see graph below (min. 1 bar recommended) OPERATIONSignal exhausted: 1 closed, 2 exhausted via 3. Signal present: 1 open to 2, 3 exhausted. Operating pressure range: 0 - 10 bar.CHARACTERISTICSAmbient/Media temperature: 4°C to 105°CFlow medium: compressed air, filtered

Subject to technical change.

• OptimizedflowwithnominalSize14mm• Pistons with O-Ring and TEFLON guides for - reduced friction - reduced housing wear - constant response time • Optimized guidance of moving parts by spacing of pistons • Optimized poppet alignment to housing seat as design feature • Robust stainless steel poppets with curled O-Ring • 2-piston design integrates pressure booster function (see graph) • Integrated return spring does not interfere withinletorexhaustflow



Printed in Germany - 10/2012 © Copyright 2012, ROSS EUROPA GmbH Form RE-E-A10209

Model Number: D365H97

A A

INLET OUTLET EXHAUST

71 +0,10

20,4 222,4 24

ø 28

,90 - 0

,2

Mark for assembly,max. flow

Section A-ALubricate O-Ringsbefore assembly

M10

Thre

ad fo

r dis

asse

mbl

y

Housing anodizedin red

PROPORTIONAL VALVEPlunger Control, Counterblow, Final Blow

DESIGN FEATURESPoppet valve with force-balanced valve elements, one valve element being used for pressurizing the downstream system.Housing: Aluminum alloyActuator: Proportional solenoid.TECHNICAL SPECIFICATIONSFlow medium: Compressed air or other neutral gasesAmbient temperature: 0° to 70° CInlet pressure: 5.5 bar max.*Operating pressure: 0 to 3.5 bar max.*

We reserve the right to introduce technical modifications without notice.

Proportional pressurizing and exhausting

Poppet construction "Plug-and-play" concept Excellent hysteresis Long service life Various interfaces available Digital control Self-adjusting zero-point Customer-specificelectricalsupply

Dimensions - mm



Printed in Germany - 09/2008 © Copyright 2008, ROSS EUROPA GmbH Form RE-E-A10132L

Model Number: 01-SOP-03-00-0-0(For other models, contact ROSS)

13

2

* For other pressures, contact ROSS.

PatentedDesign

IP 65,water-resistant

10100

43

285

12,5

55

4 x M6x55 DIN 912

Schnitt A-A

70

128

190

120

98106

18,5

6

14

View A-A

BLOW MOLD VACUUM VALVE3/2 Directional Control Valve - Normally Closed - Pressure Operated

DESIGNPoppet Valve:Viton-seals on metal seat.

Body: Aluminum alloy, anodized.

Piston: Hard coated, original OEM steel filter.

STANDARD SPECIFICATIONSFlow Medium: Vacuum service.

AmbientTemperature: -17° to 150° C (0° to 300° F).

MediaTemperature: -17° to 150° C (0° to 300° F).

Model Number: D2154A6907

We reserve the right to introduce technical modifications.

High-speed poppet construction Constant repeatability Specialised low-wear body-coating Hard piston coating Non-lube Built-in steel filter EMHART interface Integrated handle Special versions available

Dimensions - mm (inches)

149

(5,8

7)

189

(7,4

4)

19 (0,75)135 (5,31)

83 (3,27)



Printed in Germany - 03/02 © Copyright 2002, ROSS EUROPA GmbH Form RE-E-A10132J

13

210

AROSS/FLEX

Solution

®

BLOW PISTOL2/2 Directional Control Valve - Normally Closed - Manually Operated

DESIGNPoppet Valve: Resilient seal on metal seat.

Housing Material: Aluminum alloy.

Push Button: Aluminum.

STANDARD SPECIFICATIONSFlow Medium: Compressed air, filtered.

Ambient Temperature: 4° to 80° C (40° to 175° F).

Media Temperature: 4° to 80° C (40° to 175° F).

Inlet Pressure: 0,3 to 10 bar (5 to 150 psig)


Poppet construction High flow, low pressure Integrated handle Safety approvals


1

2

2

13

G 1/2

G 1/2

ND 13



Printed in Germany - 03/06 © Copyright 2002, ROSS EUROPA GmbH Form RE-E-A10132H

Model Number: D1221B4900

75 (2,95)

180,36 (7,10)

130,

11 (

5,12

)

83 (

3,27

)

35 (

1,38

)

35 (1,38)

150

(5,9

1)

AROSS/FLEX

Solution

®


High-speed poppet construction Constant repeatability Non friction seat seals Non-lube Specialised low-wear body-coating Pressure booster option Solenoid, remote pilot options Locking, non locking manual overrides Base options




Printed in Germany - 03/02 © Copyright 2002, ROSS EUROPA GmbH Form RE-E-A10132B (Page 1)

156,7(6,17)

82,6 (3,25)

122,2 (4,81)

12,7 (0,50)114,3 (4,50)

G 3/4 5/16-18x5

COUNTERBLOW VACUUM or Hi-Lo PRESSURE3/2 Directional Control Valve - High-Speed Poppet Design

EXHAUST

VACUUM (or 2nd INLETPRESSURE)

INLETPRESSURE

CYLINDER

STANDARD SPECIFICATIONSSolenoids: Standard voltages 200-240 volts 50/60 Hz; 100-120 volts 50/60 Hz; 110 volts d.c. 24 volts d.c.

Power Consumption: 10,8 VA inrush, 8,5 VA holding on 50 or 60 Hz; 6 watts on d.c.

Flow Medium: Filtered air.

Ambient Temperature: -17° to 80° C (0° to 175° F).

Media Temperature: -17° to 150° C (0° to 300° F).

Inlet Pressure: 2 to 10 bar (30 to 150 psig).

AROSS/FLEX

Solution

®

Model Number: 2175C5912

COUNTERBLOW VACUUM or Hi-Lo PRESSURE3/2 Directional Control Valve - High-Speed Poppet Design



Printed in Germany - 03/02 © Copyright 2002, ROSS EUROPA GmbH Form RE-E-A10132B (Page 2)

ROSS Present Std.Space Needed 6,5 dm3 86 dm3

Time to Change-Out < 1 min. > 1 hourResponse Speed RAPID SLOWPetcocks 0 3Unions 0 12Tees 0 6Elbows 0 8Hard-wired junction boxes 0 6Length of tubing 0 about 5 mThreads to be made 12 75

INSTALLATION COMPARISON(FOR THREE-GOB SySTEM)

REDUCE: Piping Number of Fittings Maintenance Downtime Labor Cost Volume to be Evacuated Compressed Air Usage

114 (4,5)

INCREASE: Reaction Speed Repeatability Flexibility: Ports located to

suit user's piping Output PROFITS

NOT THIS

114 533

ROSS/FLEXVALVE

MA

NIF

OL

D

WITH THIS

FINAL BLOW, SETTLE BLOW, FINISH COOLING, BLOW OFF3/2 Directional Control Valve - Pressure Booster Options


High-speed poppet construction Constant repeatability Non friction seat seals Non-lube Specialised low-wear body-coating Quick exhaust, pressure booster options Locking, non-locking manual overrides Special base options



Power Consumption: 30 VA inrush, 16 VA holding on 50 or 60 Hz; 11 watts on d.c.





Consult ROSS for lower inlet pressure.



Printed in Germany - 03/02 © Copyright 2002, ROSS EUROPA GmbH Form RE-E-A10132G

94 (3,70)

27,1 (1,07)

39,1

(1,5

4)

200

(7,8

7)

126

(4,9

6)

60 (2

,36)

90 (3,54)

G 3/4

1

2

3

12

G 3/4G 1/4

G 3/4

Model NumbersD2173A5950 (Valve)D749G91 (Base)

AROSS/FLEX

Solution

®

MOLD OPEN / CLOSE VALVE3/2 Directional Control Valve - Pressure Operated with Pressure Booster

DESIGNPoppet Valve: Viton-seals on metal seats.

Body: Aluminum alloy, anodized.

STANDARD SPECIFICATIONSFlow Medium: Compressed air, filtered.



Model Number: D3900B0700


High-speed poppet construction Constant repeatability Non-friction seat seals Non-lube Specialised low-wear body-coating Blowhead compatible Separate kick-off available Built-in flow controls and inlet shut-off Built-in pressure boosters Special base and two signal options

Model No.: D1223A1900

Kick-off Valve




Printed in Germany - 03/02 © Copyright 2002, ROSS EUROPA GmbH Form RE-E-A10132D (Page 1)

148 (5,83)

136

(5,3

4)

70 (

2,76

)

150 (5,9)

Exh. 3

13

2

12

2

13

14

Exh. 3

Pressure 1

Cyl. 2

Signal toValve

Cyl. 4

Signal toValve

AROSS/FLEX

Solution

®

PLUNGER UP or DOWN, COOLING3/2 Directional Control Valve - Manifold Design


High-speed poppet construction Constant repeatability Non friction seat seals Non-lube Specialised low-wear body-coating Quick exhaust, pressure booster options Solenoid, remote pilot options Locking, non-locking manual overrides Base options



Power Consumption: 10,9 VA inrush, 8,5 VA holding on 50 or 60 Hz; 6 watts on d.c.







Printed in Germany - 03/02 © Copyright 2002, ROSS EUROPA GmbH Form RE-E-A10132C

3 3 3

2 2 21 1 1

10 12

12

3G 3/8

1G 1/4

1G 1/4

2G 1/4

1G 1/4

2G 1/4

2G 1/4

3G 3/8

90 (3,54)

26 (1,02)

G 3

/8

32,5

(1,

28)

47 (

1,85

)

17 (

0,67

)

36,5 (1,44) 52 (2,05) 52 (2,05)

177 (6,97)

G 1

/4 (

3x)

171

(6,7

3)

Model Number: D3900A0844

AROSS/FLEX

Solution

®

PUSHER VALVE5/2 Cartridge Poppet Valve - Solenoid Pilot Operated - Internal Pilot Supply

DESIGNPoppet Valve: Viton-seals on metal seat.

Body: Aluminum alloy.

Size: ND 9, for existing ANSI-sub-base (Cv = 1), e.g. W500B91. ISO interface also available.

STANDARD SPECIFICATIONSSolenoids: Rated for continuous duty; AC or DC power.

Power Consumption: 10,9 VA max. inrush, 8,5 VA max. holding on 50 or 60 Hz; 6,5 watts nominal on DC.

Flow Medium: Compressed air, filtered.



Inlet Pressure: 1,0 to 6 bar (15 to 90 psig).

High-speed poppet construction Constant repeatability Non-friction seat seals Non-lube Solenoid, remote pilot options Dual pressure options Locking, non-locking manual overrides Special versions available

1

2

3

12

1 2 345

P1



171 (6,73)

65 (

2,55

)50

(1,

96)



Printed in Germany - 03/02 © Copyright 2002, ROSS EUROPA GmbH Form RE-E-A10132E

AROSS/FLEX

Solution

®

Model Number: D2176D2903(can be used for replacement

of W7476A2910)

GLOBAL Reach with a LOCAL Touch.sm

ROSS® is a global manufacturer of premium controls. Visit our website to fully explore premium pneumatic controls systems, services and distributor channels. ROSS is de-dicated to developing matchless pneumatic system solutions to improve the efficiency and effectiveness of customers’ equipment and operations. With outstanding design, sales, service, and highly trained worldwide distributor network, ROSS has a GLOBAL Reach with a LOCAL Touch ready to provide customers with its very best everywhere. ROSS is ready to serve YOU!

ROSS EUROPA GmbHRobert-Bosch-Straße 2D-63225 Langen, GermanyTelephone: 0049-6103-7597-0Fax: 0049-6103-74694Email: [email protected]

ROSS CONTROLS®

Troy, MI., U.S.A.Telephone: 001-248-764-1800Fax: 001-248-764-1850www.rosscontrols.com

ROSS UK Ltd.Warley, United KingdomTelephone: 0044-121-559-4900Fax: 0044-121-559-5309Email: [email protected]

ROSS CONTROLS INDIA Pvt. Ltd.Chennai, IndiaTelephone: 0091-44-2624-9040Fax: 0091-44-2625-8730Email: [email protected]

DIMAFLUID s.a.s.Saint Ouen, FranceTelephone: 0033-1-49-45-65-65Fax: 0033-1-49-45-65-30Email: [email protected]

ROSS SOUTH AMERICA Ltda.São Paulo, Brazil CEP 09725-020Telephone: 0055-11-4335-2200Fax: 0055-11-4335-3888Email: [email protected]

ROSS ASIA K.K.Kanagawa , JapanTelephone: 0081-427-78-7251Fax: 0081-427-78-7256www.rossasia.co.jp

ROSS CONTROLS (CHINA) LtdShanghai, ChinaTelephone: 0086-21-6915-7951 Fax: 0086-21-6915-7960Email: [email protected]

Printed in Germany - 10/2012 © Copyright 2012, ROSS EUROPA GmbH

The innovative - ROSS EUROPA

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