The Corium Cladding System - Telling - GRC, …telling.co.uk/pdf/Corium_Brochure_2012.pdf · The...
Transcript of The Corium Cladding System - Telling - GRC, …telling.co.uk/pdf/Corium_Brochure_2012.pdf · The...
The Corium™
Cladding System
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What is Corium™? Corium is a unique brick cladding system that combines the natural beauty of genuine brick with cost-effective fast-track installation. It offers a facing brick finish for projects where a cladding system is required rather than traditional masonry.
The revolutionary Corium system comprises genuine brick tiles, specially designed to fix mechanically to a HPS200 galvanised steel backing section. These profiled sections are mounted in rows onto the backing structure and the brick tiles are clipped into place.
This mechanical ‘clipping’ feature is unique to Corium and ensuresa high strength façade whilst enabling some adjustment of tileposition during installation.
An innovative and versatile solution, Corium brings exciting new colour and texture combinations to the construction industry.
Patented in the UK and worldwide; and fully industry tested and approved, you can be assured of a strong, quality finishto your buildingproject that will last many years.
,new colours to the
ustryu
Contents
The benefits ofusing Corium™ 3
Easy to use.Simple to install 4
The finishing touch 5
Corium™
Quality and creativity 6
Off site manufacturing 16
Technical Information 17
Limitless possibilities 20
Glazed Tiles 27
Corium,™ a true innovation.
Corium™ has UK and worldwide technical and patent approvals. GB Patent number 2331770
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Key Features
• Unique, innovative system
• Real brick aesthetics
• Saves time and money
• Flexible, functionaland imaginative
• Limitless colour range
• Extensive texture range
• Industry tested andBRE certified
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Designing with Corium™ can help to significantly reduce construction time
The Benefits of Using Corium™
Strong and Durable: Corium is strong, with a HPS200 galvanised steel or Grade 304 stainless steel backing section (stainless steel below the DPC), and using frost resistant brick tiles, the system has an anticipated design life of 60 years in most applications.
Fast and Simple: Building with Corium can be up to three times faster than with traditional brickwork, and is quick and easy to install.
Versatile and Aesthetic: Available in bespoke colours and textures, Corium is designed to blend with or complement any new build or refurbishment project.
With a variety of sizes and a range of specials, Corium enables bespoke bonding patterns without compromising performance or build time.
Corium may be mounted at any angle to achieve more dynamic finishes, or even overhead to create soffits and ceilings. Mosaic and decorative patterns are easily achieved, adding an extra dimension to any project.
Cost Effective and Assured: Corium is suitable for use with a wide range of sub-structures, including concrete, timber-frame, structural steel, lightweight steel frames and masonry. Corium-clad buildings may also benefit from simpler, lower cost foundations.
BRE certified and industry tested, Corium is provided as a supply and fix solution through Approved Installers who quality check each installation before and after pointing to ensure customer satisfaction.
BRE Certificate 082/01 covers Corium’s performance, airtightness and weather resistance along with thermal, acoustic, fire and impact resistance characteristics. Please contact us for your copy.
Certificate 082/01
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The installation process for Corium™ eliminates the need for bricklayers on site
Use and InstallationCorium is installed by a nationwide network of Approved Installers who can fix Corium from mobile platforms, scissor lifts, mast climbers or traditional scaffolding.
Corium is also available as part of pre-fabricated solutions where manufacture under quality controlled, factory conditions allows construction without delays due to adverse weather, reduced materials wastage and dramatically reduced site construction time. These panels are either lightweight steel frame or unitised aluminium systems and are available for larger scale projects where overall project cost savings can be realised.
Suitability: Corium is suitable for use with a wide variety of sub-structures including concrete, timber-frame, structural steel, lightweight steel frames and masonry. See pages 24-27 for technical information.
Installation: On a suitable structure, with vertical support at 600mm max centres, the Corium installer fixes the support rails, clips in the tiles and finishes the joints with pumped mortar.
Strength: Rows of profiled steel sections are fixed to the backing structure. Sections are designed to interlock vertically.
Speed: Corium brick-tiles are simply clipped into place. The clipping process ensures that consistent horizontal joints are achieved, whilst vertical joint spacing can be adjusted to suit design requirements.
Simplicity: Once all brick-tiles are installed and the quality approved, mortar is applied. The mortar is typically 1:1:6, cement:lime:sand mix applied using a pump system. Pre-bagged Easipoint Historic KL mortar is preferred as it has been developed specificallyfor the system and suits the characteristics of the tiles. The preferred joint profile isbucket-handle.
Design and Technical Support: We offer a comprehensive CAD backed design advisory service to help ensure your vision becomes reality.
The Corium team offer detailed technical, product and design advice on the use of the system and its applications, and are always pleased to observe and comment on the Project Design Team’s proposals.
For further information on our approved list of mortar suppliers please contact us.
Easy to use. Simple to install.
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The Easipoint HistoricKL Range
The Easipoint range of
advanced high
specification mortars
is especially formulated
for Corium.
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EA255Light Grey
EA250Sandstone
EA262Bathstone
EA264Light Brown
EA265Mid Brown
EA254Dark Brown
EA263Brick Red
EA266Dark Red
EA256Mid Grey
EA257Dark Grey
Corium™ has UK and worldwide technical and patent approvals
Special Shapes: We offer an extensive range of special shapes to add the perfect finish to your walls, and are pleased to develop purpose-made return units if required.
Arches: Flat arches are well within the scope of Corium. Our support team are happy to discuss your specific requirements.
The finishing touch.
CM.1A Site bonded -
External return brick-tile (LH or RH)
CM.1 One piece -
External return brick-tile (LH or RH)
CM.2A Stop end brick-tile (LH or RH) CM.3 Soldier brick-tile CM.4 Air brick-tile
Blue Arch Set (also available in Red)
CM.1 One piece -
External return brick-tile (LH or RH)
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High Road, IlfordClient: Galliard Homes
Designer: Galliard Homes
Contractor: Galliard Construction
The versatility and speed of installation
of Corium was ideal for this scheme
where curved areas were created.
Corium™. Quality and creativity.
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Finborough Road, LondonClient: St James Group Ltd for
Notting Hill Housing Trust
Designer: Charter Consultant Architects
Contractor: Gilmac Building Services
Corium was specified by the engineer
for this timber framed project, for its
lightweight and ability to move with
the shrinking timber frame. Movement
Joints are provided at every floor.
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Echo Central, LeedsClient: Rushbond Group/Barratt and
David Wilson Homes Yorkshire West
Designer: DLA Architecture
Contractor: GB Building Solutions
The façades of these buildings were
designed to create a high impact in
Leeds city centre. The architect required
4 different RAL colours on each of these
2 high-rise developments. The Corium
tiles were glazed to match the RAL
colours selected.
Corium™. Quality and creativity.
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Blink Point, Park Street, LondonDesigner: Greig & Stephenson/Amos Partnership
Contractor: Haymills
Corium Smooth Buff and Blue tiles were used on
this prestigious development close to the River
Thames in Southwark. The key feature on this
project was the use of special shaped tiles for the
window reveals and soffits.
Corium™. Quality and creativity.
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Burdett Road, LondonClient: London Green Developments
Designer: Carey Jones
Contractor: London Green Developments
Corium’s ability to match existing
brickwork combined with its lightweight
and speed of installation was ideal for
this project in E14.
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Great Western Quarter, BrentfordClient: Barratt Homes
Designer: Assael Architecture
Contractor: Barratt Homes
Corium’s ability to simulate stone masonry using large format
tiles, combined with Smooth Blue standard format tiles has
created these clean and impressive elevations. A thin and high
performance solution was required for this project.
Corium™. Quality and creativity.
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Collegelands Student Accomodation, GlasgowClient: The UNITE Group Plc
Designer: Manson Architect
Contractor: Watkin Jones
Speed of construction was essential for this high rise student
accommodation in central Glasgow. Over 5000m² of Corium was
installed entirely from scissor lifts over 6 months, mainly throughout
the harsh winter months with temperatures consistently remaining
below freezing. The strict design and planning stipulations led to the
use of over 80,000 corners to achieve a traditional double pillar detail
that replicated existing buildings, which allowed Corium to achieve a
traditional brick façade with a modern, fast track form of construction.
The through wall construction was made up of SIPS panels and the
Corium steel profiles were fixed to vertical top hat sections.
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Corium™. Quality and creativity.
Performing Arts Centre,Sutton, Surrey Client: Glenthorne High School
Designer: Scott Wilson Architects
Contractor: Hilife Construction Co. Ltd
The form of the building evolved to
incorporate pitched external walls that
would have been too complex to build
in traditional masonry. Corium was chosen
as the project very much depended on
the flexibility, installation sequence and
robustness of the cladding material.
Corium could be installed at any of the
angles required and even on the underside
of the cantilevered main entrance.
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Corium is a very exciting and proven product which is capable offurther enhancement. The tile production method is flexible allowing a wide variety of sizes, tile texturing, bespoke colouring and bonding patterns. Complimentary cladding materials can be incorporated and are presently being developed.
Panels are able to be pre-fabricated by specialists off site, ready for speedy assembly on site, saving time and money.
Innovative ideas are always welcomed by the Corium team. Please contact us if you have a specific project concept in mind.
Hurst Street, Liverpool,
Unitised aluminium framed panels
Manufactured to +_ 1mm tolerance.
Kingspan - Mid Kent College, pre-fabricated light steel framed panels
Off site manufacturing.
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Technical Information.
Steel Frame Foundation Section
PROPERTY RESULT
Nominal weight of system including mortar 68 kg/m²
Resistance to wind loading
and wind driven rain (BS 6375)Exposure Class 2000
Fire performance (Building Regulations
performance classification)Class 0 surfaces
Impact resistance
(UEAtc MOAT 43: hard and soft bodies)
Class E3 (performance)
Class E2 (safety)
Water vapour transmission resistance 8.5 MNs/g
Frost resistance of brick clay tiles
(EN:771)F.2
Racking deflectionSystem retains high integrity
with structure deflections of h/300
Nominal tile face dimension 215 x 65mm
Tile size tolerance Mean of 10 between 213 and 217mm
Supply and Fix
Corium Approved Installers provide nationwide coverage. On a suitable structure which has support at a maximum of 600mm centres, the Corium installer will fix the support rails, clip in the tiles and finish the joints with a pumped mortar. Prices are based on the initial budget estimate, which would be confirmed by our installer with the main contractor before the start on site. Although the budget estimate is often co-ordinated by Corium, the final contract negotiations would take place between the main contractor and the installer to simplify the procurement process.
SELF DRILLING SCREWS TO SUIT STUD AND INSULATION SPECIFICATION
CORIUM TILE
CORIUM CLIP ABOVE DPC
OPTIONAL DPC IN CORIUM
STAINLESS STEEL CORIUM CLIP AND FIXINGS BELOW DPC
G.L.
DAMP PROOF COATING TO UNDERSIDE OF INSULATION
INSULATING BLOCKWORK
FOUNDATION
CAVITY FORMED USING 50 X 15MM GALVANISED STEEL ‘TOP HAT’ OR ‘Z’ SECTION
RIGID INSULATION BOARD WITH TAPED JOINTS (PROVIDES VAPOUR BARRIER)
INSULATED STEEL FRAME
CONCRETE SLAB
SUB-BASE
NB: Corium tiles and rails are manufactured to the highest standards as detailed in the BRE Certificate and the Approved Installers Information Pack - held by all Approved Installers. Design and installation matters are handled by the project design team with the assistance of the main contractor and installers. Therefore, the following typical Corium drawings are for information only and should not be used directly for any specific project.
Corium is suitable for use with a wide variety of sub-structures including concrete, timber-frame, structural steel, lightweight steel frames and masonry. Extensive research has been undertaken to establish a range of stainless steel fixings suitable for different sub-structures. The exact type of fixing will be specified by the Corium Approved Installer on receipt of individual project information. Contact details for Approved Installers are available on our website or from our support team.
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1818
Technical Information.
Steel Frame Vertical Movement Joint Plan
Timber Frame Horizontal Movement Joint Section
CORIUM CLIP
CORIUM TILE
COMPRIBAND VSA TYPE FILLER / SEALER OR FLEXIBLE FILLERWITH MASTIC SEALANT
METAL PLATE TO SUPPORTFILLER FIXED TO CLIP ONONE SIDE OF JOINT ONLY
CAVITY FORMED USING PREFORMED ALUMINIUM ‘Z’ SECTION
VAPOUR BARRIER
INSULATION
INSULATED STEEL FRAME
BREATHER MEMBRANE
CORIUM RAIL MODIFIED TOALLOW GAP FOR MOVEMENT
MASTIC SEALANT WITHAEORFIL OR SIMILAR FILLER
CAVITY FORMED USING50 x 15mm TIMBER BATTEN
INSULATION
VAPOUR BARRIER
INTERNAL FINISH
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Steel Frame Window Section - Trimmed Reveal
Steel Frame Window Plan - Tiled Reveal
INSULATING DPC
CUT CM.1 EXTERNAL RETURN(SUPPLIED 102MM AS STANDARD)
CORIUM CLIP
CORIUM TILE
INSULATION
CAVITY FORMEDUSING ALUMINIUMOR GALVANISEDSTEEL ‘Z’ OR ‘TOPHAT’ SECTION
INSULATED STEEL FRAME
VAPOUR BARRIER
PLASTERBOARD
VA
RIE
S
CAVITY FORMED USING 50 x 15mm GALVANISED STEEL ‘TOP HAT’ SECTION
SOLDIER UNIT CM.3 (OR 3 COURSES OF STANDARD TILE)
CORIUM LINTEL TRIM
METAL REVEAL TRIM
VARIES
CORIUM CLIP
CORIUM TILE
BREATHER MEMBRANE FIXED TO UNDERSIDE OF WINDOW FRAME
RIGID INSULATION BOARD WITH TAPED JOINTS (PROVIDES VAPOUR BARRIER)
PLASTERBOARD
INSULATED STEEL FRAME
Technical Information.
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2332
63000 61070
250 29180
2329 2314
23500 29110
2311
Plain Colours
Limitless possibilities.
Note: 1. Please use the reference numbers for initial sample selection
2. To ensure excellent size consistency and a secure fit onto the rails,
Corium tiles are produced with a red body. Extremely durable colours
or glazes are fixed into the surface during firing at over 1000ºC
270 12280
white 3610 23342333
2327 12200
120 29001
2330 2316
10100 2336
12000
6026 2325
13010 29270
25600 14193
2313 2309
232092100
74310
10090
42010
2310 2321
20 2120
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22 2322
13362
14191
15611
13302
93807
140
13372 + 13342
12264
15653
1409073311
Limitless possibilities.
Note: 1. Please use the reference numbers for initial sample selection
2. To ensure excellent size consistency and a secure fit onto the rails,
Corium tiles are produced with a red body. Extremely durable colours
or glazes are fixed into the surface during firing at over 1000ºC
29270 with 133 + 240
7401017303
13001 12244
13342 15630 with Rustic Edge
33901 73210
13392
93801 74117
13002 86305
1227415601 22000 with 13302 + 27096353 Waterstruck 750752615 with 13302 + 29270 74110
13003 92905
74210
93816
15610 + 133 with Rustic Edge7511015603
Red Multis
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24 2524
2905027029000
10191
93750
93808
92800
29013
10140
93700
75010
73310
410
60053
73315 94180
93880
Limitless possibilities.
Note: 1. Please use the reference numbers for initial sample selection
2. To ensure excellent size consistency and a secure fit onto the rails,
Corium tiles are produced with a red body. Extremely durable colours
or glazes are fixed into the surface during firing at over 1000ºC
63000
290
73010
73110 35500
93400 92960
23511
71010
29010
73318 73315 + RS100
94186
93811 93800
60003
93790
1021010100 with 2904 + 290593770
Brown Multis
Buff and Yellow Multis
Blue & Grey Multis
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2626
22011
Granville Dark Hand Blended
71010
14590
33206
96349
21000
12274
Limitless possibilities.
Note: 1. Please use the reference numbers for initial sample selection
2. To ensure excellent size consistency and a secure fit onto the rails,
Corium tiles are produced with a red body. Extremely durable colours
or glazes are fixed into the surface during firing at over 1000ºC
2321 + 70
Granville Light Hand Blended
937
22013
52010
93870
2902 + 70
33201
12244
Special Blends
Non-StandardSize Examples
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Glazed Tile Options
We can offer a huge range of both matt and gloss glazed finishes. Please indicate the RAL Number when considering sample requests.
Large Format
The recent development and introduction of large format Corium tiles provides an attractive alternative to a brick façade.
Sizes up to 327 x 215mm can be manufactured for mortared applications and are available to order.
Glazed Tiles
8104+E
8109
7791+E
8106+E
8111+E
8096
7787 + E
8116+E
8118 + E
7778+E
8110+E
7776+E
7767+E
7768+E
8112
8114
7763+E
8115+E
8117+E
2 x 810+E
8079+E
8103
7783+E
8105+E
8111
8096+E
7788 + E
8112+E
8119 + E
7770+E
72000 860
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Corium™ is a registered trademark of Wienerberger Ltd. Taylor Maxwell are authorised distributors of Corium™ in Great Britain with agreement
from Wienerberger Ltd. © All images, text, logos and technical drawings in this document are reproduced with Wienerberger’s permission.
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