TM Corium 2016

a uniquebrick cladding system

innovativeTM

taylormaxwell.co.uk/facades

the benefits of using CORIUM 3use & installation 4the finishing touch 5quality & creativity 6

off site manufacturing 21technical information 22colour range 28glazed tiles 35

/contents


what is CORIUM?

CORIUM is a unique brick cladding system that combines the natural beauty of genuine brick with cost-effective fast-track installation. It offers a facing brick finish for projects where a cladding system is required rather than traditional masonry.

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The CORIUM system comprises genuine brick tiles, specially designed to fix mechanically to a HPS200 galvanised steel backing section. These profiled sections are mounted in rows onto the backing structure and the brick tiles are clipped into place.

This mechanical ‘clipping’ feature is unique to CORIUM and ensures a high strength façade whilst enabling some adjustment of tile position during installation.

An innovative and versatile solution, CORIUM brings exciting new colour and texture combinations to the construction industry.

Patented in the UK and worldwide; and fully industry tested and approved, you can be assured of a strong, quality finish to your building project that will last many years.

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CORIUM™ has UK and worldwide technical and patent approvals. GB Patent number 2331770


• Unique, innovative system

• Real brick aesthetics

• Saves time and money

• Flexible, functional and imaginative

• Extensive colour range

• Extensive texture range

• Industry tested and BRE certified

Robust and durable: With a HPS200 galvanised steel or Grade 304 stainless steel backing section (stainless steel below the DPC), using frost resistant brick tiles. The system has an anticipated design life of 60 years in most applications, as stated in the product BRE certificate 082/01.

Fast and simple: Building with CORIUM can be considerably faster than with traditional brickwork, and is quick and easy to install.

Versatile and aesthetic: A variety of colours and textures are available, CORIUM is designed to blend with or complement most new build or refurbishment projects.

With a variety of sizes and a range of specials, CORIUM enables bespoke bonding patterns without compromising performance or build time.

CORIUM may be mounted at an angle to achieve a more dynamic finish. It can also be used overhead to create soffits and ceilings. Mosaic and decorative patterns are easily achieved, adding an extra dimension to any project.

Cost effective and certified: CORIUM is suitable for use with a wide range of sub-structures, including concrete, timber-frame, structural steel, lightweight steel frames, masonry and structurally insulated panels. Due to the light weight nature of the system, CORIUM-clad buildings may also benefit from simpler, lower cost foundations. BRE certified and industry tested, CORIUM is provided as a supply and fix solution through our nationwide network of recognised installers.

/key features

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Designing with CORIUM™ can help to significantly reduce construction time.

Certificate 082/01

BRE Certificate 082/01 covers CORIUM’s performance, airtightness and weather resistance along with thermal, acoustic, fire and impact resistance characteristics. Please contact us for your copy.

the benefits of using CORIUM

easy to use. simple to install

CORIUM is installed by a nationwide network of recognised installers who can fix CORIUM from mobile platforms, scissor lifts, mast climbers or traditional scaffolding.Through partnerships, CORIUM is also available as part of pre-fabricated solutions, where manufacture takes place under quality controlled, factory conditions, this allows for construction without delays due to adverse weather, reduced materials wastage and also dramatically reduced site construction time. These panels are either lightweight steel frame or unitised aluminium systems and are available for larger scale projects where overall project cost savings can be realised.Suitability: CORIUM is suitable for use with a wide variety of sub-structures including concrete, timber-frame, structural steel, lightweight steel frames and masonry and structurally insulated panels. See pages 22-27 for technical information. Installation: On a suitable structure, with vertical support at 600mm max centres, the CORIUM installer fixes the support rails, clips in the tiles and finishes the joints with pumped mortar.

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/use & installation

Strength: Rows of profiled steel sections are fixed to the backing structure. Sections are designed to interlock vertically.

Speed: CORIUM brick-tiles are simply clipped into place. The clipping process ensures that consistent horizontal joints are achieved, whilst vertical joint spacing can be adjusted to suit design requirements.

Simplicity: Once all brick-tiles are installed and the quality approved, mortar is applied. The mortar is typically 1:1:6, cement:lime:sand mix applied using a pump system. Prebagged Parex Historic KL mortar is preferred as it has been developed specifically for the system and suits the characteristics of the tiles. The preferred joint profile is bucket-handle. (please see page 5 for colours)

Design and technical support: We offer comprehensive in house technical support, including CAD and PDF typical details.

The CORIUM team offer detailed technical, product and design advice on the use of the system and its applications.

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taylormaxwell.co.uk/facades 5

the finishing touch

Special shapes: We offer a range of special shapes including purpose-made return units and flat arches if required.

The Parex range of advanced high specification mortars is especially formulated for CORIUM.

/the parex historic kl range

CORIUM™ has UK and worldwide technical and patent approvals.

EA255 Light Grey

EA250 Sandstone

EA262 Bathstone

EA264 Light Brown

EA265 Mid Brown

EA254 Dark Brown

EA263 Brick Red

EA266 Dark Red

EA256 Mid Grey

EA257 Dark GreyArch Set

CM.1 One piece -External return brick-tile (LH or RH)

CM.2 A Stop end brick-tile(LH or RH)

CM.1 A Site bonded -External return brick-tile (LH or RH)

CM.3 Soldier brick-tile

CM.4 Air brick-tile

For further information on recognised mortar installers please contact us.

/quality & creativity

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novotelgreat western quarter, brentford

Client: Accor Designer: Leech Rhodes Walker ArchitectsContractor: Willmot DixonSub-contractor: UK Facades

The build consists of a hybrid in-situ and pre-cast concrete frame with a Metsec envelope and brick slip cladding.


residentialgreat western quarter, brentford

Client: Barrat HomesContractor: Barrat HomesSub-contractor: Stanmores

Barrat’s rapidly growing Great West Quarter (GWQ) is along Brentford’s historic ‘Golden Mile’. This overlooks the expansive greenery of Richmond and the Royal Botanic Gardens at Kew. This 12 acre site will contain over 700 new homes.

Large format CORIUM.


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sainsbury’smelton mowbray

Client: Sainsbury’sContractor: Simons Construction Ltd.Sub-contractor: A20 Ltd.

500sqm of CORIUM was used on the construction of this project. Fitting to a timber frame, Sainsbury’s needed a fast track cladding system as they had a time restricted build programme. CORIUM was chosen for its speed and simplicity, when compared to traditional building methods.


north shields metroDesigner: Sadler Brown ArchitectsContractor: May Gurney Rail DivisionSub-contractor: Buildroute

CORIUM provided a quality and cost effective solution to provide a robust stack bonded, large format, glazed appearance finish with significant programme advantages over a traditional cavity wall construction.

The system allows the steel profiles to be quickly installed securing the building fabric and removes the finished facing installation from the critical path.

Large Format CORIUM.


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birmingham city universitybirminghamClient: Birmingham City UniversityDesigner: Associated ArchitectsContractor: Willmott Dixon Construction Ltd.Sub-contractor: Alumet Systems (UK) Ltd.

CORIUM was originally only going to be used for the glazed brick sloping window reveals as this ne-gated the need to use pre-cast concrete supports for traditional brickwork. The cost saving this provided meant they could use the CORIUM over the whole scheme, some 2,700sqm of CORIUM was supplied, in 6 different colours.

TM were approached to provide cladding solutions for the window reveals and a multi coloured strip around the bottom of the building. Traditional brick would not be suitable for the technical reveals and colour differences.


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shakespeare househackney

Client: Shoreditch Housing AssociatuionDesigner: bptw ArchitectsContractor: IndeconSub-contractor: Paneltec

Shakespeare House was a poor quality housing block with inadequate living areas, small kitchens and bathrooms and a lack of amenity space. bptw architecture worked with Islington and Shoreditch Housing Association to regenerate the block.

Externally, Shakespeare House was overclad with CORIUM providing an attractive finish to modernise the building which will also be completely insulated to improve thermal efficiency, helping to reduce energy bills for residents.


collegelandsstudent accomodation, glasgow

Client: The UNITE Group PlcDesigner: Manson ArchitectContractor: Watkin Jones

Speed of construction was essential for this high rise student accommodation in central Glasgow.

Over 5000m² of CORIUM was installed entirely from scissor lifts over 6 months, mainly throughout the harsh winter months with temperatures consistently remaining below freezing.

The strict design and planning stipulations led to the use of over 80,000 corners to achieve a traditional double pillar detail that replicated existing buildings, which allowed CORIUM to achieve a traditional brick façade with a modern, fast track form of construction. The through wall construction was made up of SIPS panels and the CORIUM steel profiles were fixed to vertical top hat sections.


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royal devon &exeter hospitalexeter

Client: Exeter and the Royal Devon & Exeter NHSFTDesigner: Devereux ArchitectsContractor: InterserveSub contractor: Progressive Systems

The new Research Innovation Learning Centre at Wonford is a single building, which will be shared by the University of Exeter, Peninsula College of Medicine and Dentistry and the Royal Devon and Exeter NHS Foundation Trust for education and training purposes.

The use of the CORIUM system provided an ideal solution to the design intent for a pitched facade which could not be achieved using a standard brick.

The Forticrete Walling Stone supplied included a mixture of both fair face and split face blocks which were used in a unique design along the side building.


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ashtead stationClient: Network RailDesigner: bpr ArchitectsContractor: Raymond BrownSub-contractor: Davant Cladding & Painting

Construction has recently been completed on a £1.35m contract for South West Trains to modernise Ashtead Station as part of the National Station Improvement Programme (NSIP).

The station entrance has been completely refurbished with a newer, brighter and larger booking hall.

The contract included demolishion of the existing 1970’s pre-fabricated ‘Clasp’ station buildings and replacing

with new modular station buildings, which are based on Network Rail’s ‘Modular station’ design.

The design has been commended for its simple elegance, crisp lines, disciplined order and openness.

The upgrade of Ashtead station will make a noticeable difference for the community and businesses in the town who depend on the railway every day.


hassocks stationClient: Network RailDesigner: bpr ArchitectsContractor: Raymond BrownSub-contractor: Davant Cladding & Painting

This brand new, much awaited station building has been built as part of the Department for Transport’s National Station Improvement Programme (NSIP), and will bring noticeable and lasting improvements for passengers who use the station.

Through NSIP, the old station building at Hassocks has been replaced with a state of the art modern building however, knowing that the subject of a new station was very close to the hearts of Hassocks residents, Southern worked closely with the Hassocks Rail Group & bpr architects/TM on developing the station design – even to the point of agreeing the brick cladding finish so that it blended in with the traditionally built, existing nearby railway cottages.

The previous station was built in 1972 and became no longer fit for purpose. The key to the design of the new station building was to make it easier for railway staff to maintain, and provide more resistance to vandalism.


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st ambrose collegeClient: St Ambrose CollegeDesigner: Sheppard RobsonContractor: Balfour Beatty

TM was approached in 2009 to deliver the facade materials for the £24million buildings that would be sited on the school’s sports area.

Whilst a traditional brick option was initially proposed, the CORIUM brick cladding system was subsequently selected as it provided cost benefits, design solutions and, crucially, complied with the contractor’s ‘zero-harm’ policy on scaffolding.

TM were particularly keen to impress on the contractor Balfour Beatty the excellent health and safety rating of using CORIUM, which does not require scaffolding to install. The lightweight and easy-to-install nature of CORIUM allows installation to take place from scissor lifts.

Jonathan Davis, from Sheppard Robson, says: “The CORIUM brick system was suggested as a means to avoid scaffolding and get the building water-tight rapidly. Sheppard Robson worked closely with TM to review previous projects that had used the system, and to carefully select the right blend of finishes for the new school.

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ibis hotelbrightonClient: Hodge Investments (Brighton) Ltd.Designer: Stride TreglownContractor: McAleer & Rushe

The brief was to offer a brick slip system that was quick & easy to install but robust enough to go all the way down to ground level. The colour/finish of the slips had to be sympathetic to materials on existing architecture in the immediate area.

CORIUM was specified to compliment the Wienerberger Dorchester red traditional brickwork used on the build.



/off site manufacturing

Panels are able to be pre-fabricated by specialists off site, ready for speedy assembly on site, saving time and money.

Please contact us if you have a specific project concept in mind.

Kingspan - Mid Kent College, pre-fabricated light steel framed panels.

supply & fixCORIUM recognised installers provide nationwide coverage. On a suitable structure which has support at a maximum of 600mm staggered centres.

propertyNominal weight of system including mortar

Resistance to wind loading and wind driven rain (BS 6375)

Fire performance (Building Regulations performance classification)

Impact resistance (UEAtc MOAT 43: hard and soft bodies)

Water vapour transmission resistance

Frost resistance of brick clay tiles (EN:771)

Racking deflection

Nominal tile face dimension

Tile size tolerance

result

68 kg/m²

Exposure Class 2000

Class 0 surfaces

Class E3 (performance) Class E2 (safety)

8.5 MNs/g

F.2

System retains high integrity with structure deflections of h/300

215 x 65mm

Mean of 10 between 213 and 217mm

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/technical information


150

T: +44 (0) 161 491 8200F: +44 (0) 161 491 6213E: [email protected]

This drawing is copyrightNot for production or contract useDo not scale this drawing

Job Title:

Typical DetailsDrawing No:

CM-SF-01Drawing Title:

Foundation DetailIssue date: 09/08/2013Revision: -Scale: 1:5 @A4Drawn: MF

DRAFT

Cavity formed using galvanisedsteel 'top hat' or 'Z' sections

Insulated steel frame

Internal finishes

Concrete slab

DPM below concrete slab

Self drilling fixings to suit studand insulation specification

Corium tile

HPS200 Corium railsabove DPC level

Rigid insulation board with tapedjoints (provides vapour barrier)

Optional DPC

Stainless steel Corium railsand fixings below DPC level

Insulating blockwork

Foundation

Damp proof coating tounderside of insulation

foundation detail

window section - trimmed reveal



Job Title:



Window Section -With RevealIssue date: 09/08/2013Revision: -Scale: 1:5 @A4Drawn: MF

DRAFT

Soldier brick-tile (CM.3) or3 courses of standard tiles


HPS200 Corium rails




Internal finishes

Standard Corium tile

Lintel trim

Window reveal depth varies

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horizontal movement jointM

ax 1

5mm



Job Title:



HorizontalMovement JointIssue date: 09/08/2013Revision: -Scale: 1:2 @A4Drawn: MF

Corium tile fixed with epoxy adhesive

Corium tile

Corium rail adjusted to allow gapfor movement


HPS200 Corium rails

Mastic sealant


Gap in vertical rails



Internal finishes

DRAFT

vertical movement joint on timber frame



Job Title:


CM-TF-14Drawing Title:

VerticalMovement JointIssue date: 06/09/2013Revision: -Scale: NTS @ A4Drawn: MF

Corium tile

HPS200 Corium rails

Flexible filler with mastic sealant

Insulated timber frame

Cavity formed using timber battens

Internal finishes

Vapour control layer

Breather membrane

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fixing pattern



Job Title:


CM-FX-01Drawing Title:

Fixing PatternIssue date: 09/08/2013Revision: -Scale: NTS @A4Drawn: MF

600600600600

1200

Typical support centres

Maximum fixing centres

2400mm Corium rails Position of fixings to perimeter

Staggered fixings

DRAFT

/colour range

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note: 1. Please use the reference numbers for initial sample selection 2. To ensure excellent size consistency and a secure fit onto the rails, CORIUM tiles are produced with a red body. Extremely durable colours or glazes are fixed into the surface during firing at over 1000ºC

white 31100 10100 6026

2327 12000 13010

120250 23500 25600

23302329 2332 2313

23112310 10090 61070

plain colours


23342333 2336 2325

1220012280 74310 29270

2900129180 29110 14193

23162314 42010 2309

6107063000 92100 92901

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33207 93801 17303

13392

13001

13002 29270 with 133 + 240

15601 2615 with 13302 + 29270 12274

13372 + 1334213342 13003 15653

1560373311 75110 14090

red multis

/colour range


7321074010 74117 93807

1226412244 86305 13302

22000 with 13302 + 27075075 74110 15611

9381615630 with Rustic Edge 92905 14191

15610 + 133 with Rustic Edge140 74210 13362

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29000 2706 + 2903 + AMM16X 29050

7101073010 73318

7331573110 94186 73310

9370093400 93811 410

9377093880 10100 with 2904 + 2905 60053

buff andyellow multis

brown multis

/colour range


blue & greymultis

23511290 29010

29013 75010 73315 + RS100 92800

9418035500 93808

9379092960 93800 93750

1021010140 60003 10191

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special blends

520102321 + 70

Granville Dark Hand Blended Granville Light Hand Blended


special sizesTo date we have manufactured the following height tiles.

50mm65mm140mm215mm

for lengths please consult our technical department.

/colour range

/other options 327 x 215mm Large Format tiles.


glazed tilesWe offer a standard range of both matt and gloss glazed finishes.

8104+E 41006

8111 8111+E 8112

41005 41004 41002

7783+E 7791+E 7767+E

8105+E 41014 41001

7778 + E 7787+E 41008

8096+E 8096 8114

8112+E 8116+E 8115+E

7770+E 41012

41003 41013 8117+E

72000

860

/other options

feeling inspired?contact your nearest facades solutions provider


Head OfficeTaylor Maxwell HouseThe PromenadeCliftonBristol BS8 3NW

T: 0203 794 9377E: [email protected]

Taylor Maxwell Glasgow3000 Academy Park, Gower Street, Glasgow, G51 1PR

Taylor Maxwell Edinburgh1a Clerk Street, Loanhead, Edinburgh, EH20 9DP

Taylor Maxwell North EastUnit 16, Bankside, The Watermark, Gateshead, NE11 9SY

Taylor Maxwell LeedsUnit 1 Bramley Grange, Skeltons Lane, Leeds LS14 3DW

Taylor Maxwell ManchesterCarlton House, 18 Albert Square, Manchester, M2 5PE

Taylor Maxwell NottinghamUnits 7 & 8, Castlebridge Office Village, Kirtley Drive, Castle Marina, Nottingham NG7 1LD

Taylor Maxwell Birmingham6080 Knights Court, Solihull Parkway, Birmingham Business Park, B37 7WY

Taylor Maxwell Cardiff13 Cathedral Road, Cardiff, CF11 9HA

Taylor Maxwell BristolTaylor Maxwell House, The Promenade, Clifton, Bristol, BS8 3NW

Taylor Maxwell ThealeThe Hop Store, Unit 6, Brewery Court, Theale, RG7 5AJ

Taylor Maxwell BarnetCosmo House, 53 Wood Street, Barnet, EN5 4BS

Taylor Maxwell WithamThe Matchyns, Rivenhall End, Witham, CM8 3HA

Taylor Maxwell LeatherheadAshcombe House, 5 The Crescent, Leatherhead, Surrey KT22 8DY

Taylor Maxwell WinchesterWinchester House, Basingstoke Road, Kings Worthy, Winchester, SO23 7QF

Vobster Cast Stone Co. Ltd.Newbury Works, Coleford, Radstock, BA3 5RX

TM Corium 2016

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