The Benefits of an Applied Foam roof

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Poultry Industry InsulatedStructures Data

Rick Tucker

January 16, 2008


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2 HONEYWELL - CONFIDENTIAL File Number

Corporate Sponsors


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Poultry Industry Opportunity

Poultry House Insulation Retrofit Market Size- approx. 50,000 poultry houses in the U.S.

Spray foam insulation (ROI) less than 3 years onaverage in most poultry house applications

Spray foam insulation reduces heat transfer by 75-80%

Lack of adequate roof and wall insulation leads to poor

production and high mortalities

Source:Auburn Universityin cooperation withU.S. Egg & Poultry Assoc.Newsletter


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Typical Poultry House Facts

Typical poultry house footprint: 50 x 500

-Typical wall surface area: 8,800 sq. ft. to 9,600 sq. ft.

-Typical ceiling: 20,000 sq, ft. roof: 30,000 sq. ft.

Typical construction cost of a poultry house

- New structure: $250,000

- Retrofit structure with insulation $6,000 $40,000



Optional Poultry Temperature Ranges

Deep internal body temperatures of chickens is over106F/41C. Birds generate heat when they eat. Fully-feathered birds actually produce excess heat, whichtheir body must shed, thereby warming their

surroundings. For this reason little supplemental heatis usually needed except in early brooding period.

The problem is keeping birds from over heating, not

their getting too cold. Birds stop eating when too hot,decreasing production and yields.

Broiler & Pullets:

at birth 92F/33C leveling to73F/23C after 4 weeks

Laying Hens: 78F/26C - 82F/28C

Insulat ion helps prov ide a Cont ro l led Envi ronm ent



Heat-related Poultry Mortality Rates

Outside average maximum temperature 91F/32.8 C

- Southeast region with fan-ventilated structures

House with insulated roof 92F/33.3C 0.5%

House with no insulation 99F/37.2C 14.3%

Source:Auburn University

in cooperation withU.S. Egg & Poultry Assoc.Newsletter

Inside Max MortalityTemperature Rate



Radiant Heat and Mortality

Sunny day metal roofs reach 150F/66C Mortality losses higher from radiant heat in lower-

latitude areas with more sun directly overhead

Ventilation systems cannot handle heat loads fromnon-insulated roofs

Radiant roof heat affects birds before ventilation cancomes into play in many instances

105F/41C test chamber

22% mortality at normal air temperature

40% mortality rate when radiant heat applied

Source:Auburn Universityin cooperation withU.S. Egg & Poultry Assoc.Newsletter



Retrofit for Energy Savings

Spray Foam Insulation Retrofit Curtain WallSidewalls: Annual per house fuel, performance and profitability 2005/2006

Fuel & Production Untreated Treated ImprovementLivability 92.35 93.34 0.99

Live-weight pds. 715,738 736,355 20,617Avg. daily gain 0.933 .0961 0.0028Feed Conversion 1.8653 1.8313 0.0340Propane gals. 5,300 3,450 1,850

Cost & ReturnTreatment Cost $0 $6,000 -$6,000Production value (@$.05) $0 $1,031 $1,031Fuel savings (@$1.30) $0 $2,405 $2,405Total Improvement $0 $3,431 $3,431Years to pay back: 1.74

Construction: Older 40x500 curtain-sided dropped-ceiling houses, retrofitted withtunnel ventilation Evaporative cooling system, vent doors and mid-1990s controller

Source: Auburn University in cooperation with U.S. Egg & Poultry Assoc. Newsletter



Cellulose Insulation Shift Creates Thermal Shorts

Ceiling and Walls Thermal Imaging

Winter shot during

brooding at twodifferent houses whenbuilding is beingheated

Source:Auburn University

in cooperation withU.S. Egg & Poultry Assoc.Newsletter

Summer shot of sidecurtain walls withtemperatures in the90s



Poultry House Insulation Recommendations

#1 insulation priority - house tightness- create a controlled environment

- reduce energy consumption

- keep rodents out 0.12 static pressure or better recommended

Smoke testing recommended to I.D. air leakage

Upgrade all insulation to a minimum R-8 walls,

R-12 ceiling, install white reflective roof coating

Converting curtain wall to solid insulated walls isimperative to bring heating fuel cost down

Source: Auburn University in cooperation with U.S. Egg & Poultry Assoc. Newsletter

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Top 10 Broiler Companies (Ready to cook pounds in millions)

Tyson Foods: 151.30

Pilgrim's Pride Corporation: 109.06

Gold Kist: 61.79

Perdue Farms Inc.: 51.32

Sanderson Farms: 30.39

Wayne Farms LLC: 28.95

Mountaire Farms Inc.: 23.44

Foster Farms: 16.51

OK Foods Inc.: 15.80 Peco Foods Inc.: 15.60

Total 504.16 MM lbs-

Source:

Watt Poultry USA2-24-05

10 L di B il P d i S


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10 Leading Broiler Production States

Source:2005 AgriculturalStatistics BoardNASS, USDA

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10 Leading Broiler Production States

GA 14.9 %

AR 13.7 %

AL 11.9 %

MS 9.6 %

NC 8.3 %

TX 7.1 %

OTHER22.1 %

KY 3.4 %

DE 3.2% %

MD 2.9 %

VA 2.9 %

Source:

2005 AgriculturalStatistics BoardNASS, USDA

10 L di E P d ti St t


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10 Leading Egg Production States




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IA 14.4 %

OH 8.3 %

PA 7.3 %

IN 7.0 %

CA 5.6 %

GA 5.4 %

OTHER36.1 %

TX 5.2 %AR 3.8 %

NE 3.6 %

MN 3.3 %

Source:


10 Leading Turkeys Raised States


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MN 17.4 %

NC 14.0 %

AR 11.3%

VA 8.2 %MO 8.0 %

CA 5.8 %

OTHER18.8 %

IN 5.2 %

PA 4.5 %

IA 3.7 %

SC 3.1 %

Source:


Poultry Production by County


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Poultry Production by County

Source: Agricultural Statistics Board NASS, USDA

U S Poultry Value of Production


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U.S. Poultry Value of Production

World Poultry Production


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World Poultry Production

United States 30 %

Thailand 2 %

Europe 14 %

China 12 %

Brazil 15 %

Rest ofWorld18.8 %

Source:



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System House - Marketing Strategic & Tactical Options


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System House Marketing Strategic & Tactical Options

Poultry Industry Direct Mail Campaign

Poultry Industry Magazine Advertisement

SPF System House Sales Person

I.D. Agricultural Rep or Distributor to Pursue Business

I.D. SPF Contractors to Pursue Business

Reference Website


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Reference Website

Spray Polyurethane Foam Alliance

Auburn Universityhttp://www.aces.edu/dept/poultryventilation/Insulation.php

USDA National Agricultural Statistics Servicehttp://www.nass.usda.gov/Census_of_Agriculture/index.asp

http://www.spray foam.org

Conklin Poultry Interior Systems
http://www.aces.edu/dept/poultryventilation/Insulation.phphttp://www.nass.usda.gov/Census_of_Agriculture/index.asphttp://www.nass.usda.gov/Census_of_Agriculture/index.asphttp://www.nass.usda.gov/Census_of_Agriculture/index.asphttp://www.nass.usda.gov/Census_of_Agriculture/index.asphttp://www.aces.edu/dept/poultryventilation/Insulation.php


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Conklin Poultry Interior Systems

Conk l in In t er ior Spray Foam produc t s

Available Interior Foam Systems: 2 lb. density CD-158

Reactivities: S - 90+

M 60-90 W 50-60

CD-178 Reactivities:

F >75 XF 25-75

Interior foam must not remain exposed or unprotected The use of an approved thermal barrier (15 min. fire barrier) material is required as outlined in local, state and

federal regulations!

Conklin Poultry Exterior Systems


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Conklin Poultry Exterior Systems

Conk l in Roof ing Spray Foam produc t s

Available Foam Systems

Roofing Foam CD 3482.8 lb. in-place density

Reactivities: S 90+F

M 60-90F

W 45-60F

Reflective Roof Coatings Study


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e ect e oo Coat gs Study

Conk l in MR Syst em benef i t s

Reflective Roof Coatings Institute reportNorth Carolina State University study

Reflective white coated roof vs galvanized roof

Average daily temp 2.15 degrees cooler

Water consumption increasedElectrical usage almost cut in half

Mortality rate dramatically decreased

Report available at www.Reflectivecoatings.com

Conklin Poultry Application
http://www.reflectivecoatings.com/http://www.reflectivecoatings.com/


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Conk l in MR Syst em appl icat ion s teps

Conklin ccSPF Poultry Application


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Conk l in MR Syst em appl icat ion s teps

Conklin ccSPF Poultry Application


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Conk l in MR Sys tem app li c a t ion c om plet ed

Polyurethane Roof Systems Overview


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Thank You

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The Benefits of an Applied Foam roof

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