TemplateSeatHeatPeelandStickHeaterControlPlanposted

8/13/2019 TemplateSeatHeatPeelandStickHeaterControlPlanposted

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Supplier Standards Manual

Seat Heat Peel and Stick Heater Control Plan

Chapter 7 Quality Section

March 2008 Revision 1.0

1444481Template - Peel and Stick Heater Control Plan

N/AN/A

Deana BorghiJoe HebdaRobert HicksN/A

ECO #: Rev: Change Description: Date:A Initial Release

Program Manager

Phase:

RFQ # / Basis #:

Document #:

Program:

Model Year:

Back Office Chief / Manager

Back Office Lead


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Control Plan Form Instructions

Responsibility

The Quality Manager is responsible for defining the control methods and the reaction plan, and approving and

maintaining the Control Plan for the system or subsystem (i.e., Components, etc) level product manufacturedat the AG plant.

The Product Engineer is responsible for delivering the information about the part number and description, the

product and process characteristics, the significant and critical (SC/CC), and the Design Failure Mode and

Effects Analysis (DFMEA) results where they relate to the Control Plan.

The Manufacturing Engineer is responsible for delivering PFMEA and the process steps and description

information.

Instruction:

The AQE/QE develops a Control Plan taking into consideration all requirements applicable to the system or

subsystem (I.e. , Components, etc) level product manufactured at the AG plant.

The AQE/QE must review the FMEA forms to identify the necessary controls.

Special consideration must be given to Critical and Significant characteristics

The Control Plan form has 3 distinct forms that must be completed at the required phase in the PLUS process:

DV BuildControl Plan: completed to support the development of prototype builds.

Pre-launch Control Plan: completed after the Prototype Control Plan with the introduction of saleable vehicle

builds made from production tools; used until all customer and AG requirements are met.

Production Control Plan: Provided with Customer Part Submission and becomes effective upon customer

approval.

The above Control Plans must include/identify all known Customer Special Characteristics, AG internal

Special Characteristics and Safety/Regulatory requirements (i.e., All SCs and CCs).

applicable to the system or subsystem (i.e., Components, etc) level product manufactured at the AG plant.

Customer SC/CCs,including those controlled at suppliers, must be addressed in the control plan.

AG SC/CCs controlled in the manufacturing process must be addressed in the control plan.

Note: System or subsystem level SC/CCs may be controlled at internal or external supplier/s.

In this case, the AQE should complete all fields on the Control Plan up to and including the Evaluation Method field.

A suggested reference in the Evaluation Method through Reaction Plan fields would be , "See Supplier Control Plan/s".

Continuous Compliance Test (CCT) requirements are reflected in the Control plan or the control plan may

refer to the DVP&R for CCT requirements.

Customer specific requirements, such as annual dimensional lavout, shall be identified on the Control Plan.

Refer to the Control Plan Example tab in this document for examples of the above requirements.

For Customer / Component BU within the scope of VDA:

Note that the Control Plan shall be identified with "A" in the top right corner whenever there is

at least 1 critical characteristic mentioned. This identification is required to highlight special

archiving requirement (eg. 15 years) for this document. See VDA 1 brochure for details.

Records / LogsThe Control Plan is stored by the Quality Manager.

References

Advanced Product Quality Planning and Control Plan (AIAG reference manual)

Characteristic Management standard (WW-PLUS-ST-02-01)

WW-PLUS-FR-02-01-E / Rev 08 (01-October-2004) Page 2 of 6
http://livelink.ag.na.jci.com/livelink/livelink/Characteristic_Management.doc?func=doc.Fetch&nodeId=3518&docTitle=Characteristic+Managementhttp://livelink.ag.na.jci.com/livelink/livelink/Characteristic_Management.doc?func=doc.Fetch&nodeId=3518&docTitle=Characteristic+Management


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Control PlanDV Build Pre-launch Production Key Contact/Phone Date (Orig.) Date (Rev.)

Control Plan Number

Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd)

Seat Heater team

Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd)

Supplier/Plant Supplier Code Other Approval/Date (If Req'd) Other Approval/Date (If Req'd)

Part / Process Name / Machine, Device, Characteristics Special Methods

Process Operation Jig, Tools No. Process Char. Product / Process Evaluation Sample Control Method Reaction

Number Description

For Mfg.

Class. Specification/Tolerance Measurement

Technique Size Freq.

Plan

Stock seat heater at

correct station on

assembly line

assure correct

part number per

ODS

each

containervisual

management

Remove

incorrect

product from

line.

Remove seat heater

assembly from container

without stress on wire

harness

Use handling

technique which

does not stress

harness, perODS

each

assemblyvisual

management

Aside units

handled

improperly

fordisposition

Post assembly, assure

heater is in correct

position

assure position

of heater on

cover meets

requirements of

ODS

each

assemblyvisual

management,

template

Aside

assemblies

positioned

improperly

for

disposition

post assembly, assureadhesive backing tape is

removed

visually checkeach adhesive

area such that

the appropriate

color is showing

in the tape

windows

each

assembly visual check Asidecushion

assemblies

which do not

meet criteria

assure no foreign

objects traped under

heater post assembly to

pad

run hand over

heater to detect

foreign objects

each

assemblymanual check Aside

assemblies

with poor

adhesion to

the pad for

disposition

Stock seat heater at

correct station on

assembly line

assure correct

part number per

ODS

Check visually to

print and ODS

Remove seat heater

assembly from container

without stress on wireharness

Use handling

technique which

does not stressharness per

ODS

observe

handling

technique used

Post assembly, assure

heater is in correct

position

assure position

of heater on

cover meets

requirements of

ODS within +/-

10 mm

scale

Product

Operator responsibilities

Auditor responsibilities

onsecutiveassemblies

ceperjobrotation

orwhomuscorrectoperation,quarrentineallproduct

tsucccessfulauditforverification.



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Number Description

For Mfg.

Class. Specification/Tolerance Measurement

Technique Size Freq.

Plan

Product

post assembly, assure

adhesive tape backing

has been removed

correct color

shows in tape

windows

visual check

run hand over

heater to detect

foreign objects

manual checkassure no foreign

objects traped under

heater post assembly to

pad

5c

o

Stopoperation,contactsupervis

builtsincelas



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Control Plan - ExampleDV Build Pre-launch X Production Key Contact/Phone Date (Orig.) Date (Rev.)

Control Plan Number






Number Description For Mfg. Class. Specification/Tolerance Measurement

Technique

Size Freq. Plan

A) Control at Supplier

All

effected

parts-see

list

Receiving Flammability:

FMVSS 302

CC Per FMVSS 302 See Supplier

Control Plans

See

Supplier

Control

Plans

See

Supplier

Control

Plans

Supplier Control

Plans

See

Supplier

Control

Plans

All

effected

parts-see

list

Annual Supplier

PPAP/Recertifcation

FMVSS 201 CC Per FMVSS 201 Suppliers

PPAP/Cert

Review

Each LF

part -

see list

Annual Annual Supplier

PPAP/Recertific

ation. Review

PPAP.

Follow

Corrective

Action

procedure

Cushion

foam Part

# abcdefg

Receiving FMVSS 202 SC Foam ILD See Supplier

Control Plan

See

Supplier

Control

Plan

See

Supplier

Control

Plan

See Supplier

Control Plan

See

Supplier

Control Plan

Part # 123 Annual Supplier

PPAP/Recertifcation

FMVSS 201 CC Per FMVSS 201 PPAP/Cert

Review

1

Package

Annual Annual Supplier

PPAP/Recertific

ation. ReviewPPAP.

Follow

Corrective

Actionprocedure

Plastic

Part #

12345

Receiving Part Length SC 30mm +/- 2mm See Supplier

Control Plan

See

Supplier

Control

Plan

See

Supplier

Control

Plan

See Supplier

Control Plan

See

Supplier

Control Plan

B) Control at AG Plant

Incoming Inspection

Seq

Number/

Etc

Incoming Inspection Material

Specification ABC

CC Must meet spec DCE Incoming

Inspection

1 Cert Each Lot Review Supplier

Certification

Return to

Supplier

Assembly Process

Process # Marriage of back to

track assembly

Bolt Torque Atlas Copco Torque

Driver Torque

Monitoring

SC 24 NM +/- 4NM Torque

Monitoring

System

Controller

100% 100% Atlas Copco Follow

Corrective

action plan

on ODS

Final Inspection

Station 15 Set-up Shipping position Indexing

Build fixture

Shipping Positon SC Seat Angle 30Deg +/-5

deg

Station 17

lasers

100% Continuo

us

Automated

Inspection

Part not

released.

Following

NCMaterial/Re

work

procedure

Station P Dimensional inspection Overhead

System

Check

fixture

SC1, SC2 SC3,

SC4

SC Perimeter Inspection

checklist +10mm/-

10mm

Overhead

System Check

fixture

1 Per Shift Check Sheets Follow

Corrective

Action plan

on ODS

Periodic Checks (at JCI)

Dimensional inspection Overhead

System

Check

fixture

Surface Contour

points A-F

SC Perimeter Inspection

checklist +10mm/-

10mm

CMM 1 Annual Layout

Inspection

Record

Follow

Corrective

Action

procedure

Product

(Optional) Highlight Control of a Key JCI Identified Supplier SC/CC at a Supplier (not a System/Subsystem Characteristic) This would be used to highlight a key SC/CC on components.

Option 2) System/Subsystem level SC/CC Controlled at a Component/Part SC/CC Level at Multiple/or Single Supplier/s.

This would be used a) If you choose to list all Supplier SC/CC's in the control plan b) To highlight the key SC/CC components.

Option 1a)

Option 1) System/Subsystem level SC/CC Controlled at a Component/Part SC/CC Level at Multiple Suppliers

Option 1b)

Option 2a)

Option 2b)



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Control Plan - ExampleDV Build Pre-launch X Production Key Contact/Phone Date (Orig.) Date (Rev.)

Control Plan Number






Number Description For Mfg. Class. Specification/Tolerance Measurement

Technique

Size Freq. Plan

Product

Continuous Compliance

Testing - Visor

Assembly

Flammability:

FMVSS 302

CC Per FMVSS 302 Laboratory Test 6 Annual Continuous

Compliance

Testing

Follow

Corrective

Action

procedure

Continuous Compliance

Testing - Console

Assembly

Flammability:

FMVSS 201 and

302

CC See DVP&R See DVP&R See

DVP&R

Annual Continuous

Compliance

Testing

Follow

Corrective

Action

procedure


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