TB 9-3470-209-30[1]
Transcript of TB 9-3470-209-30[1]
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T B 9 - 3470 - 209 - 30
D E PA R T ME N T OF T H E A RMY T E C H NI C A L B U L L E T I N
CHECK FOR CURRENT CHANGES
S U P E R S E D E S C O P Y
DATED 28 OCTOBER 1963
SEE PAGE i FOR DETAILS
S H OP E QU I P ME N T , WE L D I N G
F I E L D MA I N T EN AN CE
( N S N 3 4 7 0 - 0 0 - 3 5 7 - 7 2 6 8 )
I N S T A L L A T I ON I N ON E M3 5 A 2 C A RGO T R U CK
A N D
ON E M1 0 5 A 2 C A RGO T RA I L E R
HEADQUARTERS, DEPARTMENT OF THE ARMY
DECEMBER 1985
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Change
No. 1
TB 9-3470-209-30
C1
HEADQUARTERS
DEPARTMENT OF THE ARMY
Washington, DC, 12 May 1988
SHOP EQUIPMENT, WELDING
FIELD MAINTENANCE
(NSN 3470-00-357-7268)INSTALLATION IN ONE M35A2 CARGO TRUCK
AND
ONE M105A2 CARGO TRAILER
TB 9-3470-209-30, 10 December 1985, is changed as follows:
1. Remove old pages and insert new pages as indicated below. New or changedmaterial is indicated by a vertical bar to the left of the changed material.
Changed illustrations are indicated by a miniature pointing hand highlighting
the general area of the change.
Remove Pages
25 thru 30
33 and 34
2. File this change
Insert Pages
25 thru 30
33 and 34
sheet in back of the publication for reference purposes.
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By Order of the Secretary of the Army:
CARL E. VUONO
General United States ArmyChief of Staff
Official:
R. L. DILWORTH
Brigadier General, United States ArmyThe Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-21A, requirements for
SC 3470-95-C1-A02.
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TECHNICAL BULLETIN)
)
NO. 9-3470-209-30*)
DEPARTMENT OF THE ARMY TECHNICAL
SHOP EQUIPMENT, WELDING
FIELD MAINTENANCE
(NSN 3470-00-357-7268)
TB 9-3470-209-30
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, DC,
10 December 1985
BULLETIN
INSTALLATION IN ONE M35A2 CARGO TRUCK
AND
ONE M105A2 CARGO TRUCK
Reporting Errors and Recommending Improvements
You can help improve this bulletin. If you find any mistakes or if you
know of a way to improve the procedures, please let us know. Mail your
letter or DA Form 2028 (Recommended Changes to Publications and Blank
Forms) direct to: Commander, US Army Armament, Munitions and Chemical
Command, ATTN: AMSMC-MAS (R), Rock Island, IL 61299-6000. A reply will
be furnished to you.
TABLE OF CONTENTS
Para Page
1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 LOCATION OF EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
*This bulletin supersedes TB 93431202-30/1, dated 28 October 1963.
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TB 9-3470-209-30
6
F i g u r e
12
3
4
5
7
89
1 0
1 1
1 2
1 3
1 41 5
1 6
1 81 92 02 1
L I S T OF I L L U S TRA T I ONS
T i t l e P a g e
Ca r g o t r u c k , M3 5 A 2 , u n i t 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3Co mp o n e n t s t o b e mo u n t e d , u n i t 1 , M3 5 A 2 , f l o o r p l a n . . . . . . . . . . . . . . . 1 4Ho l e d i me n s i o n s f o r mo u n t e d c o mp o n e n t s a n d s t r a p l o o p s ,
u n i t 1 , M3 5 A 2 , f l o o r p l a n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5
Ho l e d i me n s i o n s f o r b l i n d r i v e t n u t s a n d s t r a p l o o p s ,u n i t 1 , M3 5 A 2 , l e f t s i d e v i e w . . . . . . . . . . . . . . . . . . . . . 1 6
Co mp o n e n t s t o b e s t e we d , u n i t 1 , M3 5 A 2 , r i g h t s i d e e l e v a t i o n . . . . 1 7
Co mp o n e n t s t o b e mo u n t e d , u n i t 1 , M3 5 A 2 , l e f t s i d e e l e v a t i o n . . . . 1 8Ca r g o t r a i l e r , M1 0 5 A2 , u n i t 2 . . . . . . . . . . . . . . . . . . . . . . . . 1 9Co mp o n e n t s t o b e mo u n t e d , u n i t 2 , M1 0 5 A2 , f l o o r p l a n . . . . . . . . . . . 2 0
Ho l e d i me n s i o n s f o r b l i n d r i v e t n u t s a n d s t r a p l o o p s ,u n i t 2 , M1 0 5 A2 , f l o o r p l a n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1
Ho l e d i me n s i o n s f o r b l i n d r i v e t n u t s a n d s t r a p l o o p s ,u n i t 2 , M1 0 5 A 2 , 1 e f t s i d e a n d f r o n t v i e w . . . . . . . . . . . . . . . . . . . . . . . . 2 2
Co mp o n e n t s t o b e mo u n t e d , u n i t 2 , M1 0 5 A2 ,l e f t s i d e e l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3
Ho l e d i me n s i o n s f o r b l i n d r i v e t n u t s a n d s t r a p l o o p s ,
u n i t 2 , M1 0 5 A2 , r i g h t s i d e v i e w . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4Co mp o n e n t s t o b e mo u n t e d , u n i t 2 , M1 0 5 A2 ,
r i g h t s i d e e l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5E l e c t r i c a l c o mp o n e n t s t o b e mo u n t e d , u n i t 1 , M3 5 A 2 , t o p v i e w . . . . . . 2 6
E l e c t r i c a l c o mp o n e n t s t o b e mo u n t e d , u n i t 1 , M3 5 A2 ,r i g h t s i d e e l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7
Di me n s i o n s f o r e l e c t r i c a l c o mp o n e n t s t o b e mo u n t e d ,u n i t 1 , M3 5 A 2 , l e f t s i d e e l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8
E l e c t r i c a l s c h e ma t i c , u n i t 1 , M3 5 A 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9P o we r c a b l e a s s e mb l y , 1 1 0 2 1 1 6 3 , u n i t 1 , M3 5 A2 . . . . . . . . . . . . . . . . . . . 3 0P o we r c a b l e a s s e mb l y , 1 1 0 2 1 1 6 4 , u n i t 1 , M3 5 A2 . . . . . . . . . . . . . . . . . . . 3 1
P o we r c a b l e a s s e mb l y , 1 1 0 2 1 1 6 5 , u n i t 1 , M3 5 A2 . . . . . . . . . . . . . . . . . . . 3 2P o we r c a b l e a s s e mb l y , 1 1 0 2 1 1 6 6 , u n i t 1 , M3 5 A2 . . . . . . . . . . . . . . . . . . 3 3
1 7
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1. General
a. Instructions contained in this
bulletin are to be used as a guide for
installation of welding field mainte-
nance shop equipment (NSN 3470-00-357-
7268) in one M35A2 cargo truck, unit 1
(fig. 1), and one M105A2 cargo trailer,
unit 2 (fig. 2).
b. Slight variations to instal-
lation instructions may be made at the
discretion of the officer in charge.
c. Complete lists of items con-
tained in this shop are found in SC
3470-95-CL-A08 .
d. Personnel performing this in-
stallation should have a practicalknowledge of electricity.
e. Items not mentioned in this
bulletin that may be components of this
shop may be stowed in cabinets and
drawers or secured in such a manner as
to avoid damage in transit.
f. All dimensions, fastener sizes,
and hardware sizes are in inches.
g . Whenat right and
2. Warnings
entering shop,
roadside is at
and Cautions
WARNING
curbside is
left.
All electrically-powered tools
TB 9-3470-209-30
WARNING
Drill bits can fracture or break dur-
ing use. Wear safety glasses at all
times when drilling holes.
CAUTION
Special care should be exercised to
avoid damage to electrical connectors,wiring, or electrical equipment.
To preserve waterproof characteristics,
precautions should be taken not to
puncture the outer skin when drillingholes into the walls or floor of the
shop . Coat underside of vehicle body
with coating compound (UNDERCOATING TT-
C-520, NSN 8030-00-221-1834) where
mounting hardware projects through
floor.
3. Location of Equipment
a. Locations of equipment installed or
stowed in units 1 and 2 are shown in figures
1 thru 13.
(1) Refer to table 1 for hardwarerequired for installation.
(2) Refer to table 2 for components to
to be mounted.
(3) Refer to table 3 for electricalcomponents to be mounted.
b. Refer to table 4 for standard con-
version chart.
and equipment must be grounded
prior to use.
Extinguish all smoking materials
and do not permit open flame or
sparks in the vacinity of flam-
mable gases or liquids.
Table 1. Mounting Hardware
MS/part no. Size and description QtyApplication
AN970-5 5/16-in. Flat Washer 3 Pipe vise
AN970-8 1/2-in. Flat Washer 4 Machinists vise
MS3367-3-0 12.00-in. Tiedown Strap 28 Power cable assemblies
1
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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d
T a b l e 1 . Mo u n t i n g Ha r d w a r e - - Co n t i n u e d
MS / p a r t n o . S i z e a n d d e s c r i p t i o n Qt y A p p l i c a t i o n
MS 2 7 1 3 0 - A 2 7 # 1 0 - 2 4 U N C B l i n d Ri v e t Nu t 3 0 S t r a p l o o p s t o wa l l
MS 2 7 1 8 3 - 1 1 5 / 1 6 - i n . F l a t Wa s h e r 2 0 Wo r k t a b l e s , p i p e v i s e ,e l e c t r i c p o r t a b l e b a n d -s a w s t a n d , p o r t a b l ee l e c t r i c g r i n d e r , h a n dl e v e r t h r o a t l e s s s h e a r -i n g ma c h i n e
MS 2 7 1 8 3 - 1 3 3 / 8 - i n . F l a t Wa s h e r 1 0
MS 2 7 1 8 3 - 1 7 1 / 2 - i n . F l a t Wa s h e r 1 0
MS 2 7 1 8 3 - 4 2 7 / 3 2 - i n . F l a t Wa s h e r 2 4
MS 3 5 1 9 0 - 2 7 5 # 1 0 - 2 4 UNC- 2 A Co u n t e r - 3 6s u n k H e a d Ma c h i n e S c r e wx 1 . 0 0 L
MS 3 5 1 9 0 - 2 7 6 # 1 0 - 2 4 UNC- 2 A Co u n t e r - 2 4s u n k H e a d Ma c h i n e S c r e w
x 1 - 1 / 4 L
MS 3 5 3 3 8 - 4 3 # 1 0 L o c k Wa s h e r 3 0
MS 3 5 3 3 8 - 4 5 5 / 1 6 - i n . L o c k wa s h e r 2 0
MS 3 5 3 3 8 - 4 6
MS 3 5 3 3 8 - 4 7
MS 3 5 3 3 8 - 4 8
3 / 8 - i n . L o c k wa s h e r
7 / 1 6 - i n . L o c k wa s h e r
1 / 2 - i n . L o c k wa s h e r
1 0
1 0
1 0
We l d i n g t a b l e , a r cwe l d i n g ma c h i n e ,we l d i n g ma c h i n ep a r t s c h e s t
B l a c k s mi t h s a n v i l ,ma c h i n i s t s v i s e s
S t r a p l o o p s t o wo o ds l a t s
S t r a p l o o p s
S t r a p l o o p s , wo o d e ns l a t s
S t r a p l o o p s
Wo r k t a b l e s , p i p e v i s e ,e l e c t r i c p o r t a b l e b a n d -s a w s t a n d , p o r t a b l ee l e c t r i c g r i n d e r , h a n dl e v e r t h r o a t l e s s s h e a r -i n g ma c h i n e
A r c we l d i n g ma c h i n e ,we l d i n g t a b l e , we l d -
i n g ma c h i n e p a r t sc h e s t
T r u c k b o w s
B l a c k s mi t h s a n v i l ,ma c h i n i s t s v i s e s
2
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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d
T a b l e 2 . Co mp o n e n t s t o b e Mo u n t e d
F i g u r eN S N Q t y De s c r i p t i o n n o .
5 1 2 0 - 0 0 - 1 8 0 - 2 8 8 5
6 1 5 0 - 0 O- 6 8 2 - 3 4 6 0
8 1 1 5 - 0 0 - 6 7 9 - 5 5 9 4
8 1 2 0 - 0 0 - 2 6 8 - 3 3 6 0
8 1 2 0 - 0 0 - 3 5 7 - 7 9 9 2
8 1 2 0 - 0 0 - 1 5 1 - 9 7 5 8
5 1 3 0 - 0 0 - 8 8 9 - 9 0 0 4
5 1 3 0 - 0 0 - 2 9 3 - 2 4 8 8
4 2 4 0 - 0 0 - 5 4 0 - 0 6 2 3
5 1 2 0 - 0 0 - 5 9 5 - 8 3 8 7
2 5 4 0 - 0 0 - 6 4 1 - 0 1 8 7
6 2 3 0 - 0 0 - 7 2 9 - 9 2 5 9
3 4 3 9 - 0 0 - 4 4 0 - 0 0 9 0
5 1 3 0 - 0 0 - 8 5 7 - 8 5 2 6
5 1 3 0 - 0 0 - 9 0 3 - 2 5 1 0
5 1 3 0 - 0 0 - 7 2 0 - 0 6 5 4
3 4 3 8 - 0 0 - 1 9 8 - 8 3 4 8
3 4 4 5 - 0 0 - 2 4 4 - 4 5 2 7
5 1 3 0 - 0 0 - 1 3 4 - 4 5 3 5
3 4 3 6 - 0 0 - 8 4 7 - 3 7 7 2
1
4
2
4
4
4
1
1
2
1
1
2
1
1
1
1
1
1
1
1
A NV I L , B L ACK SMI T H S
C AB L E A S S E MB L Y , P OWE R, E L E C T RI C AL :5 0 f t , 3 c n d c t
B OX , S MA L L P A RT S
C Y L I N DE R , C OMP R E S S E D G A S :a c e t y l e n e
CY L I NDE R, COMP RE SS ED GA S: 9 i n . d i a
x 5 1 i n . o a l g , a r g o n
C Y L I N DE R , C OMP R E SS E D GA S :o x y g e n
DRI L L , E L E CT RI C, P ORT A BL E
GRI NDE R, E L E CT RI C, P ORT A BL E
H EL ME T , WE L D E R S
J A CK KI T , HY DRA UL I C, HA ND:2 0 - t o n c a p .
L A D DE R, V E HI C L E BOA RD I N G
L I GHT , E XT E NS I ON
MOI S T U RE ST A B I L I Z E R , WE L D I N G E L E C T ROD E
S AND ER, DI S K, E L E CT RI C, P ORT A B L E
S A W, B A ND , P OR T AB L E , P OWE R- D RI V E N
S AW, RE CI P ROCA T I NG, P ORT A BL E , E L E CT RI C
S C RE E N , WE L D I N G
S HE A RI N G MA CH I N E, T H R0 A T L E S S , H AN D L E V E R
S T A ND , P OR T A BL E B A ND SA W, E L E C T RI C
T A BL E , WE L DI NG
2 - 3
5
2 - 3 - 5
2 - 6 - 8 -1 1
2 - 8 - 1 3 -
1 7
2 - 6 - 8 -1 3
5
2
5
8 - 9 - 1 3
2
5
2
5
2 - 3
5
8 - 1 3
2
2
2 - 3
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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d
T a b l e 2 . Co mp o n e n t s t o b e Mo u n t e d - - Co n t i n u e d
F i g u r eN S N Qt y De s c r i p t i o n n o .
4 9 1 0 - 0 0 - 5 4 3 - 7 7 7 2
4 9 1 0 - 0 0 - 5 4 3 - 7 7 7 1
4 9 1 0 - 0 0 - 0 1 9 - 3 0 4 8
2 5 4 0 - 0 0 - 4 4 9 - 7 1 8 0
5 1 8 0 - 0 0 - 3 5 7 - 7 7 3 1
3 4 3 3 - 0 0 - 3 5 7 - 6 3 1 1
3 4 3 3 - 0 0 - 8 8 0 - 0 5 1 2
3 9 2 0 - 0 0 - 2 7 2 - 7 7 3 2
5 1 2 0 - 0 0 - 2 9 3 - 1 4 3 9
5 1 2 0 - 0 0 - 1 8 0 - 0 6 7 0
3 4 3 1 - 0 0 - 9 0 3 - 5 6 4 7
3 4 3 1 - 0 0 - 6 9 1 - 1 4 1 5
1
1
1
1
1
2
1
1
2
1
1
1
T A B L E , WOR K , A U T OMOT I V E MA I N T E NA N CE : 2 - 3 - 56 0 i n . l g w/ s h e l v e s
T A B L E , WOR K , A U T OMOT I V E MA I N T E NA N CE : 2 - 3 - 57 2 i n . l g w/ d r a we r s
T A NK , T E S T I N G, R AD I A T OR A ND F U E L 8 - 1 3T A N K
T A R PA UL I N E XT E N SI ON S ET 5
T OOL K I T , B OD Y AN D F E ND ER RE P AI R 5
T OR CH OU T F I T , C UT T I N G A ND WE L D I N G 5
T OR CH OU T F I T , ME T A L L I Z I N G A ND WE L D I N G 5
T R U CK , H A ND , T WO- WH E EL E D 2 - 6
V I S E , MA CHI NI S T S : 2 - 8 - 94 - i n . j a w
V I S E , P I P E : 8 - 94 - i n . c a p .
WE L D I N G MA CH I N E, A RC 8 - 9 - 1 3
T OR CH OU T F I T , WE L D I N G 5
T a b l e 3 . E l e c t r i c a l Co mp o n e n t s t o b e Mo u n t e d
P a r t n o . o r F i g u r e
s p e c i f i c a t i o n Qt y De s c r i p t i o n n o .
A P P L E T O N 1 5 2 3 3 1 6 BOX CONNECTOR: t y p e I , c l a s s 4 , 1 5 - 1 7
s t y l e M ( W- F - 4 0 6 ) t h r u 2 1
4 9 1 0 - 0 0 - 8 0 0 - 1 4 0 5 1 C A BL E A S S E MB L Y , E L E C T R I C A L P OWE R 1 5( MI L - C- 4 5 8 2 0 )
6
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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d
T a b l e 3 . E l e c t r i c a l Co mp o n e n t s t o b e Mo u n t e d - - Co n t i n u e d
P a r t n o . o r F i g u r es p e c i f i c a t i o n Qt y De s c r i p t i o n n o .
1 1 0 2 1 1 6 3
1 1 0 2 1 1 6 6
1 1 0 2 1 1 6 4
1 1 0 2 1 1 6 5
GE - GL D 0 5 3 3
GE - GL D 0 5 3 1
6 1 4 5 - 0 0 - 2 9 5 - 0 8 5 5
A P P L E T O N 2 5 1 0
5 9 7 5 - 0 0 - 2 8 1 - 0 0 9 0
AP PL ET ON4 0 - 3 / 4
GE - 5 7 4 0 - 7
1
1
1
1
2
2
4 2 f t
4
4
4
4
CA BL E A S SE MB L Y, P OWE R c o n s i s t i n g o fo n e e a c h o f t h e f o l l o wi n g :
4 4 - i n . f l e x . c o r d ( J - C - 5 8 0 )c o n n e c t o r ( W- C- 5 9 6 / 9 2 - 1 )b o x c o n n e c t o r ( W- F - 4 0 6 )
CA BL E A S SE MB L Y, P OWE R c o n s i s t i n g o fo n e e a c h o f t h e f o l l o wi n g :
3 7 . 5 0 - i n . f l e x . c o r d ( J - C - 5 8 0 )c o n n e c t o r ( W- C- 5 9 6 / 9 2 - 1 )b o x c o n n e c t o r ( W- F - 4 0 6 )
CA BL E AS SE MB L Y , P OWE R c o n s i s t i n g o fo n e e a c h o f t h e f o l l o wi n g :
4 4 - i n . f l e x . c o r d ( J - C - 5 8 0 )p l u g ( W- C- 5 9 6 / 9 1 - 1 )b o x c o n n e c t o r ( W- F - 4 0 6 )
CA BL E A S SE MB L Y, P OWE R c o n s i s t i n g o fo n e e a c h o f t h e f o l l o wi n g :
3 7 . 5 0 - i n . f l e x . c o r d ( J - C- 5 8 0 )p l u g ( W- C- 5 9 6 / 9 1 - 1 )b o x c o n n e c t o r ( W- F - 4 0 6 )
CONNE CT OR, CA BL E OUT L E T : 2 - p o l e , 3 - wi r e ,3 0 a mp , g r o u n d i n g , 1 2 5 V , 5 0 / 6 0 Hz( W- C- 5 9 6 / 9 2 - 1 )
CONNE CT OR, PL UG: s t r a i g h t , g r o u n d i n g ,2 - p o l e , 3 - w i r e , 3 0 a mp , 1 2 5 V, 5 0 / 6 0Hz ( W- C- 5 9 6 / 9 1 - 1 )
C AB L E , P OWE R, E L E C T RI C AL : t y p e S 0 6 CF 3 /1 0 S R N J G ( J - C - 5 8 0 )
COV ER, J U NCT I ON B OX , DUP L EX : t y p e V I I I ,s i z e F , s t y l e 5 9 ( W- J - 8 0 0 )
J U NC T I ON B OX , D UP L E X : t y p e I I ( W- J - 8 0 0 )
J U NC TI ON B OX , L A MP HOL D ER : t y p e I( W- J - 8 0 0 )
L A MP H OL D E R ( GE N E RA L E L E C T RI C )
1 4 - 1 6t h r u 1 8
1 4 - 1 5 -1 7 - 2 1
1 4 - 1 6 -1 7 - 1 9
1 4 - 1 5 -1 7 - 2 0
1 8 - 2 1
1 9 - 2 0
1 4 t h r u2 1
1 5 - 1 6
1 4 t h r u1 7
1 4 t h r u1 7
1 5 - 1 6
7
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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d
T a b l e 3 . E l e c t r i c a l Co mp o n e n t s t o b e Mo u n t e d - - Co n t i n u e d
P a r t n o . o r F i g u r es p e c i f i c a t i o n Qt y De s c r i p t i o n n o .
5 9 3 5 - 0 1 - 0 5 8 - 9 2 6 9 4 RE CE PT A CL E , DUP L E X, GROUNDE D: 2 - p o l e , 1 5 - 1 63 - w i r e ( W- C- 5 9 6 / 4 0 )
SQ U AR E D D 2 2 1 N R B 1 S WI T CH B OX ( E NCL OS ED) : s u r f a c e mt d , 1 4 - 1 5 -t y p e NDS , c l a s s 2 , d e s i g n 2 SN B OX , 1 71 2 0 / 2 4 0 v a c , 3 0 a mp ( W- S - 8 6 5 )
MS 2 0 6 5 9 - 1 4 1 2 7 T E RMI N AL L U G 1 7
4 . I n s t a l l a t i o n
N O T EBlind hand riveter ( 5 1 2 0 - 0 0 -679-6523) is used for instal-
lation of blind rivet nuts
in unit walls. Installblind rivet nuts in ac-
cordance with the manual
supplied with the hand riveter.Position floor-mounted
equipment, shown in figures
2 and 8. Use equipmentmounting holes as template
for location of drilled
floor mounting holes inaccordance with figures 3
and 9.
a . Ma r k a n d d r i l l t h i r t y 0 . 2 5 - i n .d i a me t e r h o l e s f o r b l i n d r i v e t n u t s i nt h e me t a l wa l l s o f u n i t s 1 a n d 2 i na c c o r d a n c e wi t h f i g u r e s 4 , 1 0 , a n d 1 2 .I n s t a l l t h i r t y # 1 0 b l i n d r i v e t n u t s( MS 2 7 1 3 0 - A 2 7 ) i n t h e h o l e s .
b . I n s t a l l f i f t e e n s t r a p l o o p s( MS 5 1 9 3 9 - 3 ) , u s i n g t h i r t y # 1 0 x l - i n .
c o u n t e r s u n k h e a d ma c h i n e s c r e ws ( MS3 5 1 9 0 - 2 7 5 ) , i n t h e b l i n d r i v e t n u t s i nu n i t s 1 a n d 2 i n a c c o r d a n c e wi t hf i g u r e s 4 , 1 0 , a n d 1 2 .
c . Dr i l l t wo 0 . 2 2 - i n . d i a me t e rh o l e s i n f l o o r i n a c c o r d a n c e wi t hd i me n s i o n s s h o wn i n f i g u r e 3 , u n i t 1 .
8
S e c u r e o n e s t r a p l o o p ( MS 5 1 9 3 9 - 3 ) t ot r u c k f l o o r , u s i n g t wo # 1 0 x l - i n .c o u n t e r s u n k h e a d ma c h i n e s c r e ws ( MS 3 5 1 9 0 -2 7 5 ) , t wo # 1 0 l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 3 )u n d e r f l o o r , a n d t wo # 1 0 h e x n u t s( MS 3 5 6 4 9 - 2 0 2 ) .
d . Dr i l l f o u r 0 . 2 2 - i n . d i a me t e rh o l e s t h r o u g h wo o d e n s l a t s o f t r u c k i na c c o r d a n c e wi t h d i me n s i o n s s h o wn i nf i g u r e 4 , u n i t 1 . S e c u r e t wo s t r a pl o o p s ( MS 5 1 9 3 9 - 3 ) t o wo o d e n s l a t s ,u s i n g f o u r # 1 0 x 1 - 1 / 4 - i n . c o u n t e r s u n kh e a d ma c h i n e s c r e ws ( MS 3 5 1 9 0 - 2 7 6 ) , f o u r7 / 3 2 - i n . f l a t wa s h e r s ( MS 2 7 1 8 3 - 4 2 ) ,
f o u r # 1 0 l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 3 ) , a n df o u r # 1 0 h e x n u t s ( MS 3 5 6 4 9 - 2 0 2 ) .
e . Dr i l l t we n t y 0 . 2 2 - i n . d i a me t e rh o l e s t h r o u g h t r a i l e r s l a t s i n a c c o r d -a n c e wi t h d i me n s i o n s s h o wn i n f i g u r e s1 0 a n d 1 2 , u n i t 2 . S e c u r e t e n s t r a pl o o p s ( MS 5 1 9 3 9 - 3 ) t o t r a i l e r s l a t s ,u s i n g t we n t y # 1 0 x 1 - 1 / 4 - i n . c o u n t e r -s u n k h e a d ma c h i n e s c r e ws ( MS 3 5 1 9 0 - 2 7 6 ) ,t we n t y 7 / 3 2 - i n . f l a t wa s h e r s ( MS 2 7 1 8 3 -4 2 ) , t we n t y # 1 0 l o c k wa s h e r s ( MS 3 5 3 3 8 -4 3 ) , a n d t we n t y # 1 0 h e x n u t s ( MS 3 5 6 4 9 -
2 0 2 ) .
f . Ma r k a n d d r i l l f o u r 0 . 2 2 - i n .d i a me t e r h o l e s t h r o u g h t r a i l e r f l o o r i na c c o r d a n c e wi t h d i me n s i o n s s h o wn i nf i g u r e 9 , u n i t 2 . S e c u r e t w o s t r a pl o o p s ( MS 5 1 9 3 9 - 3 ) , u s i n g f o u r # 1 O x 1 -
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4 . I n s t a l l a t i o n - - Co n t i n u e d
i n . c o u n t e r s u n k h e a d ma c h i n e s c r e w s( MS 3 5 1 9 0 - 2 7 5 ) , f o u r # 1 O l o c k wa s h e r s( MS 3 5 3 3 8 - 4 3 ) , a n d f o u r # 1 0 h e x n u t s( MS 3 5 6 4 9 - 2 0 2 ) .
F o l l o w s t e p s ( 1 ) t h r u ( 1 8 ) b e l o wf o r e q u i p me n t i n s t a l l a t i o n i n u n i t 1 .Re f e r t o f i g u r e s 2 a n d 3 f o r c o mp o n e n tl o c a t i o n s a n d d i me n s i o n s .
( 1 ) P o s i t i o n 6 0 - i n . a n d 7 2 - i n .wo r k t a b l e s ( 4 9 1 0 - 0 0 - 5 4 3 - 7 7 7 2 a n d 4 9 1 0 -0 0 - 5 4 3 - 7 7 7 1 ) i n a c c o r d a n c e wi t h f i g u r e s2 a n d 3 . Ma r k a n d d r i l l s i x 0 . 3 9 - i n .d i a me t e r h o l e s t h r o u g h wo r k t a b l e l e g sa n d t r u c k f l o o r o n a i s l e s i d e o n l y i na c c o r d a n c e w i t h f i g u r e 3 . S e c u r e wo r kt a b l e s t o f l o o r o f t r u c k u s i n g s i x
5 / 1 6 - x l - i n . h e x h e a d c a p s c r e w s( MS 9 0 7 2 5 - 3 4 ) a n d s i x 5 / 1 6 - i n . f l a twa s h e r s ( MS 2 7 1 8 3 - 1 1 ) ; u n d e r t r u c k f l o o ru s e s i x 5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 -4 5 ) a n d s i x 5 / 1 6 - i n . h e x n u t s ( MS 5 1 9 6 7 -5 ) .
( 2 ) P o s i t i o n we l d i n g t a b l e ( 3 4 3 6 -0 0 - 8 4 7 - 3 7 7 2 ) i n a c c o r d a n c e wi t h f i g u r e s2 a n d 3 . Dr i l l f o u r 0 . 3 9 - i n . d i a me t e rh o l e s t h r o u g h l e g b a s e s a n d t r u c kf l o o r . S e c u r e we l d i n g t a b l e t o f l o o r ,u s i n g f o u r 3 / 8 - x 1 - 3 / 8 - i n . h e x h e a d
c a p s c r e ws ( MS 9 0 7 2 5 - 6 3 ) a n d f o u r 3 / 8 - i n .f l a t wa s h e r s ( MS 2 7 1 8 3 - 1 3 ) ; u n d e r t r u c kf l o o r u s e f o u r 3 / 8 - i n . l o c k wa s h e r s( MS 3 5 3 3 8 - 4 6 ) a n d f o u r 3 / 8 - i n . h e x n u t s( MS 5 1 9 6 7 - 8 ) .
(3) Position small parts box
(8115-00-679-5594) in accordance with
figures 2 and 3. Drill two 0.39-in.
diameter holes through bottom center
line of small parts box and floor.
Secure small parts box to floor, using
two 3/8- x 1-3/4-in. hex head capscrews
(MS90725-65) and two 3/8-in. flat wash-ers
two
and
(MS90725-13; under truck floor, use
3/8-in. lockwashers (MS35338-46)
two 3/8-in. hex nuts (MS51967-8).
( 4 ) S e c u r e c a s e f o r p o we r - d r i v e np o r t a b l e b a n d s a w ( 5 1 3 0 - 0 0 - 9 0 3 - 2 5 1 0 ) t o
f l o o r ( f i g . 2 ) , u s i n g a 4 8 - i n . r e t a i n -i n g s t r a p ( 7 5 5 0 5 8 8 - 3 ) i n a c c o r d a n c ewi t h f i g u r e 6 .
( 5 ) S e c u r e we l d i n g e l e c t r o d emo i s t u r e s t a b i l i z e r ( 3 4 3 9 - 0 0 - 4 4 0 - 0 0 9 0 )t o wa l l ( f i g . 2 ) , u s i n g a 3 6 - i n . r e -
t a i n i n g s t r a p ( 7 5 5 0 5 8 8 - 4 ) i n a c c o r d a n c ewi t h f i g u r e 6 .
( 6 ) S e c u r e t wo o x y g e n c y l i n d e r s( 8 1 2 0 - 0 0 - 1 5 1 - 9 7 5 8 ) t o wa l l o f t r u c k( f i g . 2 ) , u s i n g t wo 9 2 - i n . r e t a i n i n gs t r a p s ( 7 5 5 0 5 8 8 - 7 ) i n a c c o r d a n c e wi t hf i g u r e 6 .
( 7 ) P o s i t i o n t wo - w h e e l e d h a n dt r u c k ( 3 9 2 0 - 0 0 - 2 7 2 - 7 7 3 2 ) , c o n t a i n i n go n e a c e t y l e n e c y l i n d e r ( 8 1 2 0 - 0 0 - 2 6 8 -3 3 6 0 ) a n d o n e o x y g e n c y l i n d e r ( 8 1 2 0 - 0 0 -
1 5 1 - 9 7 5 8 ) i n a c c o r d a n c e wi t h f i g u r e 2 .S e c u r e t i e - w h e e l e d h a n d t r u c k t owo o d e n t r u c k s l a t s , u s i n g t wo 1 2 - i n .r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 6 ) ( f i g . 6 ) .
( 8 ) P o s i t i o n b l a c k s mi t h s a n v i l( 5 1 2 0 - 0 0 - 1 8 0 - 2 8 8 5 ) i n a c c o r d a n c e wi t hf i g u r e 2 . Us i n g b a s e a s t e mp l a t e , ma r ka n d d r i l l t wo 0 . 5 0 - i n . d i a me t e r h o l e st h r o u g h f l o o r ( f i g . 3 ) . S e c u r e b l a c k -s mi t h s a n v i l t o f l o o r , u s i n g t wo 1 / 2 -x 3 - 1 / 4 - i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 -1 2 0 ) a n d t wo 1 / 2 - i n . f l a t wa s h e r s
( MS 2 7 1 8 3 - 1 7 ) ; u n d e r t r u c k f l o o r u s e t wo1 / 2 - i n . l o c k ws h e r s ( MS 3 5 3 3 8 - 4 8 ) a n dt wo 1 / 2 - i n . h e x n u t s ( MS 5 1 9 6 7 - 1 4 ) .
( 9 ) P o s i t i o n e l e c t r i c p o r t a b l eb a n d s a w s t a n d ( 5 1 3 0 - 0 0 - 1 3 4 - 4 5 3 5 ) o nt a b l e t o p ( 6 0 - i n . wo r k t a b l e ) i n a c c o r d -a n c e wi t h f i g u r e 2 . Us i n g b a s e a st e mp l a t e , ma r k a n d d r i l l t h r e e 0 . 3 3 -i n . d i a me t e r h o l e s t h r o u g h t a b l e t o p .S e c u r e e l e c t r i c p o r t a b l e b a n d s a w s t a n dt o t a b l e t o p , u s i n g t h r e e 5 / 1 6 - x 2 - 1 / 4 -i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 - 4 1 ) ,t h r e e 5 / 1 6 - i n . f l a t wa s h e r s ( MS 2 7 1 8 3 -1 1 ) , t h r e e 5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 -4 5 ) , a n d t h r e e 5 / 1 6 - i n . h e x n u t s ( MS 5 1 9 6 7 -5 ) .
( 1 0 ) P o s i t i o n p o r t a b l e e l e c t r i cg r i n d e r ( 5 1 3 0 - 0 0 - 2 9 3 - 2 4 8 8 ) o n t a b l e t o p( 7 2 - i n . w o r k t a b l e ) i n a c c o r d a n c e wi t h
9
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4 . I n s t a l l a t i o n - - Co n t i n u e d
f i g u r e 2 . Us i n g b a s e a s t e mp l a t e , ma r ka n d d r i l l f o u r 0 . 3 3 - i n . d i a me t e r h o l e st h r o u g h t a b l e t o p . S e c u r e p o r t a b l ee l e c t r i c g r i n d e r t o t a b l e t o p , u s i n gf o u r 5 / 1 6 - x 2 - 1 / 4 - i n . h e x h e a d c a p s c r e ws( MS 9 0 7 2 5 - 4 1 ) , f o u r 5 / 1 6 - i n . f l a t wa s h e r s( MS 2 7 1 8 3 - 1 1 ) , f o u r 5 / 1 6 - i n . l o c k wa s h e r s( MS 3 5 3 3 8 - 4 5 ) , a n d f o u r 5 / 1 6 - i n . h e xn u t s ( MS 5 1 9 6 7 - 5 ) .
( 1 1 ) P o s i t i o n ma c h i n i s t s v i s e( 5 1 2 0 - 0 0 - 2 9 3 - 1 4 3 9 ) o n t a b l e t o p ( 7 2 - i n .wo r k t a b l e ) i n a c c o r d a n c e w i t h f i g u r e2 . Us i n g b a s e a s t e mp l a t e , ma r k a n dd r i l l f o u r 0 . 5 0 - i n . d i a me t e r h o l e st h r o u g h t a b l e t o p . S e c u r e ma c h i n i s t sv i s e t o t a b l e t o p , u s i n g f o u r 1 / 2 - x 3 -1 / 4 i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 -
1 2 0 ) , f o u r 1 / 2 - i n . f l a t w a s h e r s ( MS 2 7 1 8 3 -1 7 ) , f o u r 1 / 2 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 -4 8 ) , a n d f o u r 1 / 2 - i n . h e x n u t s (MS51967-1 4 ) .
( 1 2 ) P o s i t i o n h a n d l e v e r t h r o a t -l e s s s h e a r i n g ma c h i n e ( 3 4 4 5 - 0 0 - 2 4 4 -4 5 2 7 ) o n t a b l e t o p ( 7 2 - i n . wo r k t a b l e )i n a c c o r d a n c e w i t h f i g u r e 2 . Us i n gb a s e a s t e mp l a t e , ma r k a n d d r i l l f o u r0 . 3 3 - i n . d i a me t e r h o l e s t h r o u g h t a b l e -t o p . S e c u r e h a n d l e v e r t h r o a t l e s ss h e a r i n g ma c h i n e t o t a b l e t o p , u s i n g
f o u r 5 / 1 6 - x 2 - 1 / 4 - i n . h e x h e a d c a p -s c r e ws ( MS 9 0 7 2 5 - 4 1 ) , f o u r 5 / 1 6 - i n . f l a twa s h e r s ( MS 2 7 1 8 3 - 1 1 ) , f o u r 5 / 1 6 - i n .l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 5 ) , a n d f o u r5 / 1 6 - i n . h e x n u t s ( MS 5 1 9 6 7 - 5 ) .
(13) Stow welding torch outfit
(3431-00-691-1415) and small parts
box (8115-00-679-5594) on upper shelf
of 60-in. work table and secure with
three 92-in. retaining straps (7550588-
7) (fig. 5).
( 1 4 ) S t o w p o r t a b l e e l e c t r i c d r i l l( 5 1 3 0 - 0 0 - 8 8 9 - 9 0 0 4 ) a n d t a r p a u l i n e x t e n -s i o n s e t ( 2 5 4 0 - 0 0 - 4 4 9 - 7 1 8 0 ) o n u p p e rs h e l f o f 6 0 - i n . wo r k t a b l e a n d s t o w t woe x t e n s i o n l i g h t s ( 6 2 3 0 - 0 0 - 7 2 9 - 9 2 5 9 ) ,a n d e l e c t r i c p o r t a b l e r e c i p r o c a t i n g s a w( 5 1 3 0 - 0 0 - 7 2 0 - 0 6 5 4 ) o n u p p e r s h e l f o f7 2 - i n . w o r k ( t a b l e ( f i g . 5 ) .
( 1 5 ) S t o w p o r t a b l e e l e c t r i c d i s ks a n d e r ( 5 1 3 0 - 0 0 - 8 5 7 - 8 5 2 6 ) o n t r u c ks l a t s a n d s e c u r e wi t h a 2 4 - i n . r e t a i n -i n g s t r a p ( 7 5 5 0 5 8 8 - 5 ) ( f i g . 5 ) .
(16) Stow two welders helmets(4240-00-540-0623), four electrical
power cable assemblies (6150-00-682-
3460), metallizing and welding torch
outfit (3433-00-880-0512), body and
fender repair tool kit (5180-00-357-
7731), and two cutting and welding
torch outfits (3433-00-357-6311) on
bottom shelf of 60-in. work table and
secure with six 92-in. retaining straps
(7550588-7) (fig. 5).
( 1 7 ) V e h i c l e b o a r d i n g l a d d e r( 2 5 4 0 - 0 0 - 6 4 1 - 0 1 8 7 ) i s s t o we d i nM3 5 A2 c a r g o t r u c k f r a me .
( 1 8 ) P o s i t i o n t h r e e a r g o nc y l i n d e r s ( 8 1 2 0 - 0 0 - 3 5 7 - 7 9 9 2 )a g a i n s t f r o n t wa l l i n a c c o r d a n c ewi t h f i g u r e s 2 a n d 5 . S e c u r ea r g o n c y l i n d e r s t o f r o n t t r u c ks l a t s u s i n g t wo 9 2 - i n . r e t a i n i n gs t r a p s ( 7 5 5 0 5 8 8 - 7 ) .
h . F o l l o w s t e p s ( 1 ) t h r u ( 9 ) b e l o wf o r e q u i p me n t i n s t a l l a t i o n i n u n i t 2 .Re f e r t o f i g u r e s 8 a n d 9 f o r c o mp o n e n tl o c a t i o n s a n d d i me n s i o n s .
( 1 ) P o s i t i o n a r c w e l d i n g ma c h i n e( 3 4 3 1 - 0 0 - 9 0 3 - 5 6 4 7 ) i n a c c o r d a n c e wi t hf i g u r e s 8 a n d 1 3 . Ma r k a n d d r i l l f o u r0 . 3 9 - i n . d i a me t e r h o l e s t h r o u g h b o t t o mf r a me o f a r c w e l d i n g ma c h i n e a n d f l o o ri n a c c o r d a n c e wi t h f i g u r e 9 . S e c u r ea r c we l d i n g ma c h i n e t o f l o o r , u s i n gf o u r 3 / 8 - x 3 - i n . h e x h e a d c a p s c r e w s( MS 9 0 7 2 5 - 7 0 ) a n d f o u r 3 / 8 - i n . f l a twa s h e r s ( MS 2 7 1 8 3 - 1 3 ) ; u n d e r t r a i l e rf l o o r u s e f o u r 3 / 8 - i n . l o c k wa s h e r s( MS 3 5 3 3 8 - 4 6 ) a n d f o u r 3 / 8 - i n . h e x n u t s
( M S 5 1 9 6 7 - 8 ) .
(2) Secure three acetylene cylin-
ders (8120-00-268-3360) to trailer
walls, using six 66-in. retaining
straps (7550588-9) in accordance with
figures 8 and 11.
( 3 ) S e c u r e o x y g e n c y l i n d e r ( 8 1 2 0 -
10
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4 . I n s t a l l a t i o n - - Co n t i n u e d
0 0 - 1 5 1 - 9 7 5 8 ) t o wa l l , u s i n g t wo 3 6 - i n .r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 4 ) i n a c c o r d -a n c e wi t h f i g u r e s 8 a n d 1 3 .
( 4 ) S e c u r e a r g o n c y l i n d e r ( 8 1 2 0 -
0 0 - 3 5 7 - 7 9 9 2 ) t o wa l l , u s i n g t wo 3 6 - i n .r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 4 ) i n a c c o r d -a n c e wi t h f i g u r e s 8 a n d 1 3 .
( 5 ) S e c u r e h a n d h y d r a u l i c j a c kk i t ( 5 1 2 0 - 0 0 - 5 9 5 - 8 3 8 7 ) t o f l o o r , u s i n ga 3 6 - i n . r e t a i n i n g s t r a p ( 7 5 5 0 5 8 8 - 4 ) i na c c o r d a n c e wi t h f i g u r e s 8 a n d 1 3 .
( 6 ) P o s i t i o n ma c h i n i s t s v i s e( 5 1 2 0 - 0 0 - 2 9 3 - 1 4 3 9 ) o n t r a i l e r t a i l g a t ei n a c c o r d a n c e wi t h d i me n s i o n s s h o wn i nf i g u r e 8 . Us i n g b a s e a s a t e mp l a t e ,
ma r k a n d d r i l l f o u r 0 . 5 0 - i n . d i a me t e rh o l e s t h r o u g h t a i l g a t e ( f i g . 9 ) .S e c u r e ma c h i n i s t s v i s e , u s i n g f o u r1 / 2 - x 2 - i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 -1 1 5 ) a n d f o u r 1 / 2 - i n . f l a t w a s h e r s( MS 2 7 1 8 3 - 1 7 ) ; u n d e r t a i l g a t e u s e f o u r1 / 2 - i n . f l a t wa s h e r s ( A N9 7 0 - 8 ) p l a c e do n t h e t a i l g a t e o p p o s i t e t h e ma c h i n i s t sv i s e , f o u r 1 / 2 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 -4 8 ) , a n d f o u r 1 / 2 - i n . h e x n u t s ( MS 5 1 9 6 7 -1 4 ) .
( 7 ) P o s i t i o n p i p e v i s e ( 5 1 2 0 - 0 0 -1 8 0 - 0 6 7 0 ) i n a c c o r d a n c e wi t h d i me n s i o n s
s h o wn o n t r a i l e r t a i l g a t e i n f i g u r e 8 .Us i n g b a s e a s a t e mp l a t e , ma r k a n dd r i l l t h r e e O. 3 3 - i n . d i a me t e r h o l e st h r o u g h t a i l g a t e ( f i g . 9 ) . S e c u r e p i p ev i s e , u s i n g t h r e e 5 / 1 6 - x 1 - 3 / 4 - i n . h e xh e a d c a p s c r e ws ( MS 9 0 7 2 5 - 3 9 ) a n d t h r e e5 / 1 6 - i n . f l a t wa s h e r s ( MS 2 7 1 8 3 - 1 1 ) ;u n d e r t a i l g a t e u s e t h r e e 5 / 1 6 - i n . f l a twa s h e r s ( A N9 7 0 - 5 ) p l a c e d o n t h e t a i l -g a t e o p p o s i t e t h e p i p e v i s e , t h r e e5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 5 ) , a n dt h r e e 5 / 1 6 - i n . h e x n u t s ( MS 5 1 9 6 7 - 5 ) .
( 8 ) P o s i t i o n r a d i a t o r a n d f u e lt a n k t e s t i n g t a n k ( 4 9 1 0 - 0 0 - 0 1 9 - 3 0 4 8 ) i na c c o r d a n c e wi t h f i g u r e s 8 a n d 1 3 .S e c u r e t o t r a i l e r s l a t s , u s i n g t w o 1 2 -i n . r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 6 ) ( f i g . 8 ) .
( 9 ) P o s i t i o n we l d i n g s c r e e n( 3 4 3 8 - 0 0 - 1 9 8 - 8 3 4 8 ) i n a c c o r d a n c e wi t hf i g u r e s 8 a n d 1 3 . S e c u r e t o t r a i l e r
s l a t s u s i n g t wo 1 2 - i n . r e t a i n i n g s t r a p( 7 5 5 0 5 8 8 - 6 ) ( f i g . 8 ) .
i . F o l l o w s t e p s ( 1 ) t h r u ( 1 4 ) b e l of o r e l e c t r i c a l c o mp o n e n t i n s t a l l a t i o ni n u n i t 1 , M3 5 A 2 c a r g o t r u c k .
( 1 ) T o p r o v i d e s u f f i c i e n t h e a d -
r o o m f o r p e r s o n n e l t o wo r k i n t h e M3 5 Ac a r g o t r u c k , r a i s e t h e b o ws 1 8 i n c h e si n a c c o r d a n c e wi t h f i g u r e s 1 5 a n d 1 6 ,a n d d r i l l t e n 0 . 4 4 - i n . d i a me t e r h o l e st h r o u g h b o w s o c k e t s a n d b o ws .
( 2 ) S e c u r e b o ws i n p l a c e w i t h t7 / 1 6 - x 1 - 3 / 8 - i n . h e x h e a d c a p s c r e ws( MS 9 0 7 2 5 - 8 8 ) , t e n 7 / 1 6 - i n . l o c k wa s h e r s( MS 3 5 3 3 8 - 4 7 ) , a n d t e n 7 / 1 6 - i n . h e x n u t( MS 5 1 9 6 7 - 1 1 ) .
( 3 ) P o s i t i o n s wi t c h b o x ( S q u a r e
D2 2 1 NRB ) o n t h e t wo t o p s l a t s i na c c o r d a n c e wi t h f i g u r e 1 5 . Us i n g h o l eo f s wi t c h b o x a s a t e mp l a t e , ma r k a n dd r i l l f o u r O . 1 2 - i n . d i a me t e r p i l o th o l e s . S e c u r e s wi t c h b o x t o t r u c k ( s lwi t h f o u r # 1 0 x l - i n . t h r e a d f o r mi n gs c r e ws ( MS 5 1 8 6 1 - 4 9 ) .
( 4 ) I n s t a l l e l e c t r i c a l p o we rc a b l e a s s e mb l y ( 4 9 1 0 - 0 0 - 8 0 0 - 1 4 0 5 )t h r o u g h b o x c o n n e c t o r i n b o t t o m o fs wi t c h b o x a n d c o n n e c t t o c i r c u i tb r e a k e r i n s i d e s wi t c h b o x ( f i g . 1 5 ) .
( 5 ) P o s i t i o n f o u r l a mp h o l d e r j u n c t i o n b o x e s ( A p p l e t o n 4 0 - 3 / 4 ) o ni n n e r s i d e o f s e c o n d a n d f o u r t h b o ws s h o wn i n f i g u r e 1 4 . Ma r k a n d d r i l le i g h t 0 . 1 2 - i n . d i a me t e r p i l o t h o l e s as e c u r e l a mp h o l d e r j u n c t i o n b o x e s t ob o ws wi t h e i g h t # 1 0 x l - i n . t h r e a df o r mi n g s c r e ws ( MS 5 1 8 6 1 - 4 9 ) .
( 6 ) P o s i t i o n f o u r d u p l e x j u n c t ib o x e s ( 5 9 7 5 - 0 0 - 2 8 1 - 0 0 9 0 ) o n b o w s a s
s h o wn i n f i g u r e s 1 5 a n d 1 6 . Ma r k a n dd r i l l e i g h t 0 . 1 2 - i n . d i a me t e r p i l o th o l e s a n d s e c u r e d u p l e x j u n c t i o n b o x e st o b o ws w i t h e i g h t # 1 0 x 1 - i n . t h r e a df o r m i n g s c r e ws ( MS 5 1 8 6 1 - 4 9 ) .
( 7 ) R e mo v e t w o k n o c k o u t s l u g sf r o m e a c h l a mp h o l d e r j u n c t i o n b o x a n de a c h d u p l e x j u n c t i o n b o x i n l i n e w i t h
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4 . I n s t a l l a t i o n - - Co n t i n u e d
b o w s . I n s t a l l t we l v e b o x c o n n e c t o r s( A p p l e t o n 1 5 2 3 3 ) i n t h e j u n c t i o n b o x e sa n d i n s t a l l j a m n u t s o n b o x c o n n e c t o r si n a c c o r d a n c e wi t h f i g u r e 1 7 .
(8) Fabricate four power cable
assemblies (11021163, 11021164, 11021165,and 11021166), using approximately 14
feet of cable (6145-00-295-0855). In-
stall four box connectors (Appleton
15233) . Refer to figures 18 thru 21
for individual power cable construction,
and install in accordance with figures
14 thru 17.
(9) Install 28 feet of cable(6145-00-295-1055) through duplex
junction boxes and lampholder junction
boexes on second and fourth bows. Refer
to figures 15 thru 17. Strip a 3-in.length of outside insulation from cable
on inside of each junction box. Strip1 inch of insulation from each individual
wire and twist wire to fit terminal lugs
(MS20659-141). Install and crimp ter-minal lugs in place in accordance with
figure 17.
( 1 0 ) Co n n e c t t h r e e wi r e s t o l a mp -h o l d e r ( GE - 5 7 4 0 - 7 ) , a n d s e c u r e t ol a mp h o l d e r j u n c t i o n b o x ( A p p l e t o n 4 0 -3 / 4 ) , wi t h s c r e ws p r o v i d e d wi t h l a mp -h o l d e r j u n c t i o n b o x . Re p e a t t h i s s t e p
f o r r e ma i n i n g t h r e e l a mp h o l d e r j u n c t i o nb o x e s . Re f e r t o f i g u r e s 1 5 t h r u 1 7 .
( 1 1 ) I n s t a l l f o u r g r o u n d e d d u p l e xr e c e p t a c l e s ( 5 9 3 5 - 0 1 - 0 5 8 - 9 2 6 9 ) a f t e rs t r i p p i n g 3 i n c h e s o f o u t s i d e i n s u l a -t i o n f r o m c a b l e . Re f e r t o
f i g u r e 1 7 . S t r i p 1 i n c h o f i n s u l a t i o n
f r o m e a c h i n d i v i d u a l w i r e a n d t w i s twi r e s t o f i t t e r mi n a l l u g s ( MS 2 0 6 5 9 -1 4 1 ) . I n s t a l l t e r mi n a l l u g s a n d c r i mp .Co n n e c t wi r e s t o g r o u n d e d d u p l e xr e c e p t a c l e s , a n d s e c u r e g r o u n d e d d u p l e xr e c e p t a c l e s t o d u p l e x j u n c t i o n b o x e swi t h s c r e ws p r o v i d e d wi t h g r o u n d e dd u p l e x r e c e p t a c l e s i n a c c o r d a n c e w i t hf i g u r e s 1 5 t h r u 1 7 .
( 1 2 ) I n s t a l l f o u r d u p l e x j u n c t i o nb o x c o v e r s ( A p p l e t o n 2 5 1 0 ) t o d u p l e x
j u n c t i o n b o x e s ( 5 9 7 5 - 0 0 - 2 8 1 - 0 0 9 0 ) a n ds e c u r e wi t h s c r e ws p r o v i d e d i n d u p l e x
j u n c t i o n b o x c o v e r s . Re f e r t o f i g u r e s1 5 a n d 1 6 .
( 1 3 ) T i g h t e n a l 1 b o x c o n n e c t o r s( A p p l e t o n 1 5 2 3 3 ) t o s e c u r e f l e x i b l ec o r d s i n j u n c t i o n b o x e s a n d s wi t c h b o x .Re f e r t o f i g u r e s 1 4 t h r u 2 1 .
( 1 4 ) S e c u r e p o we r c a b l e a s s e mb l i e st o b o ws a n d t r u c k r a c k wi t h t we n t y -e i g h t t i e d o wn s t r a p s ( MS 3 3 6 7 - 3 ) ( f i g .1 4 t h r u 1 6 ) .
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T a b l e 4 . S t a n d a r d Co n v e r s i o n Ch a r t
No mi n a l De c i ma ls i z e s i z e
1 / 1 6 0 . 0 65 / 6 4 0 . 0 83 / 3 2 0 . 0 97 / 6 4 0 . 1 11 / 8 0 . 1 29 / 6 4 0 . 1 45 / 3 2 0 . 1 61 1 / 6 4 0 . 1 73 / 1 6 0 . 1 91 3 / 6 4 0 . 2 07 / 3 2 0 . 2 21 5 / 6 4 0 . 2 31 / 4 0 . 2 5
1 7 / 6 4 0 . 2 79 / 3 2 0 . 2 81 9 / 6 4 0 . 3 05 / 1 6 0 . 3 12 1 / 6 4 0 . 3 31 1 / 3 2 0 . 3 42 3 / 6 4 0 . 3 63 / 8 0 . 3 82 5 / 6 4 0 . 3 91 3 / 3 2 0 . 4 12 7 / 6 4 0 . 4 27 / 1 6 0 . 4 42 9 / 6 4 0 . 4 51 5 / 3 2 0 . 4 73 1 / 6 4 0 . 4 81 / 2 0 . 5 03 3 / 6 4 0 . 5 21 7 / 3 2 0 . 5 3
No mi n a l De c i ma ls i z e s i z e
3 5 / 6 49 / 1 63 7 / 6 41 9 / 3 23 9 / 6 45 / 84 1 / 6 42 1 / 3 24 3 / 6 41 1 / 1 64 5 / 6 42 3 / 3 24 7 / 6 4
3 / 44 9 / 6 42 5 / 3 25 1 / 6 41 3 / 1 65 3 / 6 42 7 / 3 25 5 / 6 47 / 85 7 / 6 42 9 / 3 25 9 / 6 41 5 / 1 6
6 1 / 6 43 1 / 3 26 3 / 6 41
0 . 5 50 . 5 60 . 5 80 . 5 90 . 6 10 . 6 20 . 6 40 . 6 60 . 6 70 . 6 90 . 7 00 . 7 20 . 7 3
0 . 7 50 . 7 70 . 7 80 . 8 00 . 8 10 . 8 30 . 8 40 . 8 60 . 8 80 . 8 90 . 9 10 . 9 20 . 9 4
0 . 9 50 . 9 70 . 9 81 . 0 0
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By Order of the Secretary of the Army:
JOHN A. WICKHAM, JR.General, United States Army
Chief of Staff
Official:
MILDRED E. HEDBERGBrigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be d is t r ibu ted in accordance wi th DA Form 12-21A requ i remen ts fo r FSC Group
3455 /3460 /3470-CL.
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