TaiLieuTongHop.com---Bao Cao Thuc Tap Tai Cong Ty May Tnhh Minh Tri

TRNG I HC BCH KHOA H NIKHOA CNG NGH DT MAY & THI TRANG

BO CO THC TPCNG TY MAY TNHH MINH TR

LI NI UVi s pht trin mnh m ca nn kinh t th gii ni chung v qu trnh cng nghip ho - hin i ho ni ring ang din ra Vit Nam, con ngi ngy cng to ra nhiu ca ci vt cht, ngy cng tho mn cc nhu cu t ti thiu cho n xa x ca i sng x hi. Do , i sng x hi ngy cng nng cao, v nhu cu lm p ca con ngi cng tng ln. iu thc y ngnh may mc v thi trang pht trin, khng nhng p ng nhu cu mc trong nc m cn vn ra th trng th gii, khng ngng i mu m v kiu cch cho ngnh mnh lun mi m trong con mt ca mi ngi v ph hp vi th hiu ca th trng. Ngnh may mc nc ta ang ngy cng khng nh v tr ca mnh trong khu vc cng nh trn th gii. Do , ngnh may gi c v tr v khng ngng pht trin hin ti cng nh trong tng lai th yu cu cp bch t ra l phi c lc lng cn b k thut v lc lng lao ng c tay ngh ng o, i hi cn b cng nhn vin trong ngnh khng ngng hc hi cc kinh nghim mi v hon thin mnh cng nh hon thin thc tin yu km ca ngnh ngnh may mc thc s xng ng vi vai tr v v th ca mnh l mt ngnh cng nghip mi m nhng c nhiu tim nng, hng nm gi tr ca ngnh ng gp mt phn quan trng vo tng thu nhp quc dn. Qua hn 6 tun thc tp ti cng ty may TNHH Minh Tr, vi s n l ca bn thn, cng vi s gip nhit tnh ca cn b cng nhn vin cng ty, v c bit l s hng dn ch bo tn tnh ca c gio Phm Thanh Tho, bn thn em tip nhn thm c mt s kin thc nht nh v thc tin sn xut b ch v c ch cho cng vic ca mnh sau ny. Tuy nhin, bn bo co thc tp ca em c thc hin gp gp v cn nhiu thiu st, rt mong c s ng gp kin ca cc thy c trong b mn cng ngh May & thi trang kin thc ca em c hon thin hn. Em xin chn thnh cm n cc thy c trong b mn cng ngh May & thi trang to iu kin gip chng em c ni thc tp tt nghip cui kho, cn b cng nhn vin cng ty May TNHH Minh Tr gip tn tnh trong thi gian chng em thc tp, v c gio Phm Thanh Tho hng dn c th chng em hon thnh t thc tp ny. H Ni, ngy 31 thng 01 nm 2007 Sinh vin thc hin V Ngc Vit

Sinh vin: V Ngc Vit K47

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Lp: cng ngh May



CNG THC TP TT NGHIPNGNH CNG NGH MAY & THI TRANG

1.Mc ch Nhm cng c nhng kin thc l thuyt, gip cho sinh vin lm quen vi cng vic chuyn mn ca cn b k thut cng ty May. 2.Yu cu Sinh vin chp hnh nghim chnh ni quy cng ty. C thc hoc hi, quan st nh gi, xut gii php v nhng tn ti ca thc t. Bo co thu hoch cc ni dung thc tp y , ng thi hn. 3.Ni dung Phn 1: Tm hiu h thng t chc, qun l, kinh doanh ca cng ty 1. Gii thiu chung v cng ty (qu trnh pht trin, nng lc hin ti, nhim v, phng thc sn xut kinh doanh ca cng ty) 2. Tm hiu m hnh t chc qun l v iu hnh sn xut (t chc cc phng ban, quy m phn cp, v trch nhim cho tng cp, b phn) 3. nh gi chung ca c nhn v qu trnh t chc sn xut kinh doanh ca cng ty. Nhng tn ti v gii php xut Phn 2: Tm hiu qu trnh cng ngh sn xut may cng nghip 1. Cng tc chun b nguyn ph liu, vt t cho sn xut. - Phng php th tc giao nhn vt t - Phng php kim tra, phn loi, bo qun, cung ng vt t - Yu cu cht lng i vi nguyn ph liu - Thit b, phng tin s dng 2. Qu trnh tri, ct vi chun b bn thnh phm cho may - Yu cu k thut cng on tri vi, cng on ct vi - Cc thit b , phng tin s dng tri v ct vi - T chc tc nghip tri v ct vi - Yu cu k thut v phng php nh s, kim tra ng b bn thnh phm sau khi ct. 3. Qu trnh may - Qu trnh t chc sn phm trn dy chuyn - Cng tc qun l cht lng may - Thit b may s dng trong cng ty 4. Qu trnh hon tt sn phm may - Yu cu k thut cng on hon tt sn phm - Cc thit b, phng tin s dng hon tt sn phm - Cc ch cng ngh x l hon tt sn phm. Phn 3: Tm hiu v thc hnh nghip v k thut ti cng ty Sinh vin: V Ngc Vit K47 -2Lp: cng ngh May



1. Ni dung ti liu thit k - k thut cho mt m hng mi ni chung,

cho mt m hng c th ni ring (yu cu, cc bc tin hnh, phng php v phngtin thc hin) 2. Ni dung ti liu k thut - cng ngh cho mt m hng mi ni chung, cho mt m hng c th ni ring (yu cu, cc bc tin hnh, phng php v phngtin thc hin 3. Ni dung ti liu t chc - iu hnh sn xut cho mt m hng mi ni chung (Yu cu, cc bc chun b, cch thc thc hin, theo di tin , qun l cht lng, giao nhn vt t, iu phi) 4. Tm hiu cng tc sng tc thit k mu cng ty (nu c) Phn 4: Tm hiu chuyn Sinh vin t chn mt trong cc hng chuyn sau y: - Sng tc thi trang - Thit k sn phm - K thut mi - Cng ngh mi - Vt liu - Qun l sn xut B mn cng ngh May & thi trang


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Lp: cng ngh May



PHN I:TM HIU H THNG T CHC, QUN L, KINH DOANH CA CNG TY MAY TNHH MINH TRI. Gii thiu chung cng ty May TNHH Minh Tr. Tn cng ty : Cng ty TNHH Minh Tr a ch : Khu cng nghip Vnh Tuy, H Ni, Vit Nam in thoi : 84-4-6446802/6440368/6445849 Fax : 84-4-6446602 E-mail : [email protected] [email protected] [email protected] Ngi u quyn: B Nguyn Hng Hnh - trng phng qun l Ngi giao dch: B Phm Thu Hng - trng phng xut nhp khu Loi hnh kinh doanh: thu cng nghip v xut khu Nm thnh lp: 26/05/1995 Nm bt u xut khu:26/12/1998 Loi hnh cng ty: cng ty t nhn S ng k kinh doanh: 049480 ngy 27/06/1995 Ngn hng chnh: ngn hng nng nghip v pht trin nng thn chi nhnh Thng Long S ti khon: 0131.0131 178015 Cch thc tr tin: L/C, T/T Cc n v thnh vin: - Nh my 1: a ch: Khu cng nghip Vnh Tuy, H Ni S in thoi: 84-4-6446802/6440368 Fax: 84-4-6446602 - Nh my 2: a ch: Lng Lnh Nam,Thanh Tr, H Ni S in thoi: 84-4-6445845/6445849 Fax: 84-4-6445849 - Nh my 3: cng ty TNHH Minh Tr Thi Bnh a ch: khu cng nghip Nguyn c Cnh, thnh ph Thi Bnh, tnh Thi Bnh S in thoi: 84-36-640451/640877 Fax: 84-36-848742 Din tch mt bng nh xng: Din tch Nh my 1 Nh my 2 Nh my 3 Din tch vn phng 600 m 400 m 900 m Kho cha nguyn ph liu 1200 m 400 m 3400 m Kho cha thnh phm 1800 m 200 m 3200 m Khu vc ct 1200 m 400 m 2000 m Sinh vin: V Ngc Vit K47 -4Lp: cng ngh May



Khu vc may Khu vc khc Ton b nh xng

2400 m 1200 m 8400 m

1200 m 800 m 3400 m

3300 m 11800 m 24600 m

- Nh my 1&2: Cng bin gn nht: cng Hi Phng - khong cch: 110km Sn bay gn nht: sn bay Ni Bi - khong cch: 30km Khong cch ti trm cu ha: 6km H thng pht in: s dng in li quc gia - Nh my 3: Cng bin gn nht: cng Hi Phng - khong cch: 60km Sn bay gn nht: sn bay Ni Bi - khong cch: 120km Khong cch ti trm cu ha: 6km H thng pht in: s dng in li quc gia Cng ty Minh Tr l mt doanh nghip t nhn bt u i vo sn xut nm 1995. Cng ty chuyn sn xut v xut khu hng may mc bng vi dt kim - sn phm ca cng ty c mt cc th trng ln trn th gii nh: EU, Canada, c, Tip, i Loan, Nht Bn c bit l th trng M. Mt hng chnh ca cng ty l cc sn phm dt kim: o T-shirt, Polo-shirt, o khoc ngoi bng vi Polar Pleece, vi Sherpa Knit th thao bng vi French Terry, vi Tricot. Hin nay, cng ty c 3 c s sn xut vi din tch hn 36000 m, h thng trang thit b, my mc k thut c trang b hin i, hon thin c cu t chc lun t mc tng trng cao: hn 1500 my may v cc may chuyn dng, 4 dn my thu vi tnh Tng s cn b cng nhn vin tnh n thng 8 2002 l 750 ngi, n nay con s l hn 2400 ngi. Trong qu trnh xy dng v pht trin, cng ty lun lun i mi v u t trang thit b may chuyn dng hin i, c nhn bng khen ca B Thng mi v t thnh tch xut khu nm 1999 v 2001. Trong 9 thng u nm 2002, sn lng xut khu ca cng ty t 769.000 sn phm, tng 380% so vi cng k nm trc, kim ngch xut khu t3.121.000 USD, danh thu t 7.580.523.000 VN, mc lng bnh qun ca cn b cng nhn vin cng ty t 1.300.000VN/thng. Cng ty c i ng qun l c nng lc, i ng cng nhn lnh ngh, cn b k thut c o c bn vi tinh thn trch nhim cao. Cng ty Minh Tr lun p ng mi nhu cu ca khch hng i vi cc mt hng dt kim. II. Tm hiu m hnh t chc qun l v iu hnh sn xut ca cng ty. M hnh t chc qun l ca cng ty l tng hp cc b phn khc nhau c mi lin h l thuc ln nhau, c chuyn mn ho, c giao nhng trch nhim v quyn hn nht nh v c b tr theo tng cp nhm thc hin cc chc nng qun l doanh nghip. Sinh vin: V Ngc Vit K47 -5Lp: cng ngh May



M hnh t chc qun l v b phn iu hnh sn xut ca cng ty c mi quan h cht ch hu c, t chc qun l l tin thn ca qu trnh iu hnh sn xut. M hnh t chc qun l c hnh thnh bi cc b phn qun l v cc cp qun l: b phn qun l l n v ring bit c chc nng qun l nht nh nh phng k hoch, phng kim tra cht lng; cp qun l l s thng nht tt c cc b phn qun l trnh nht nh nh cp cng ty, cp phn xng B phn qun l phn nh s phn chia chc nng qun l theo chiu ngang l biu hin trnh chuyn mn ho trong phn cng lao ng qun l, cn cc cp qun l th hin s phn chia chc nng qun l theo chiu dc - tu thuc vo trnh tp trung qun l. M hnh t chc qun l ca cng ty May TNHH Minh Tr c th hin c th nh sau:

Gimc cng ty Ph gimc cng ty

P. Kinh doanh - XNK

P. T chc hnh chnh

P. K ton ti chnh

Chun b sn xut

Qun l dy chuyn

Hon thnh - Kim tra T. ph L m n u g i kh g o n i h gi

Cc t sn xut (cc chuyn sn xut)


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P. K T T c c th i t u n t

La P. Ti K C C o B C N Q u Q hi hi o h T h V u th u ho ph ph ng v ch p n n n c , , ch c kh l s l h la s ti Y n c u u n v s o n n t, h n N t n ph t n xu l P. s b V h t xu ng t n v ch L ng m t g

Lp: cng ngh May



Phn cp cc phng v nhn s: Nh my1 Nh my Nh my 2 3 Nhn vin qung co 13 03 03 Nhn vin vn phng 117 13 76 Cng nhn ti kho hng 15 05 17 Thit k mu 05 03 Nhn vin sao mu 07 02 Nhn vin k T may mu 06 05 thut nh mc lao ng 02 01 K thut thu, in 03 01 nh mc vt t 02 01 Nhn vin kim tra nguyn - ph liu 05 02 Qun c 14 06 20 Nhn vin ct mu cng 04 02 03 Cng nhn ct 49 41 Cng nhn may 495 287 760 Cng nhn l gp 89 73 Cng nhn ng gi 09 06 Nhn vin kim tra hon tt 45 14 60 Cng nhn thu 32 10 Th my 10 02 15 Tng 922 332 1099 Phn cp sn phm Loi sn phm o T-shirt, o polo, Qun di, qun soc Cc sn phm khc nh vy, S lng / thng 600.000 chic 40.000 chic 60.000 chic


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Lp: cng ngh May



1. Phng kinh doanh - xut nhp khu Chc nng: Xy dng, iu hnh qun l k hoch sn xut ca cng ty; cng tc cung ng vt t, qun l vt t v sn phm trong kho; theo di, qun l vt t kp thi phn phi cho cc n v sn xut. Tiu th sn phm xut kho ra th trng trong hay ngoi nc v x l i vi cc sn phm tn kho Cng tc nhp khu nguyn vt liu, ph tng, trang thit b, cng ngh phc v sn xut, kinh doanh. Nhim v: o K hoch sn xut: Da vo k hoch sn xut hng nm ca cng ty v cc hp ng nh k giao dch ca khch hng xy dng k hoch sn xut c th hng thng. Vic phn b cc k hoch, theo di tin cc k hoch i hi c s iu hnh phi hp nht qun gia cc b phn v n v trong cng ty. Cng tc xut v nhp vt t sn xut cho cc n vi v b phn trong v ngoi cng ty c thc hin mt cch nghim tc da theo ch cp pht s sch, chng t. o K hoch kinh doanh: ra v thc hin k hoch mua sm nguyn ph liu cho sn xut mt cch y v kp thi cho cc n hng. Ch ng quan h, giao dch, tm kim cc nh cung ng vt t, p ng nhu cu cht lng v gi c, v tm kim ngun th trng tiu th. o K hoch xut - nhp khu: - Cng tc xut khu: Thng bo k hoch sn xut n cc n v lin quan, thng xuyn lin h vi cc phng chc nng, ccn v trc thuc theo di tin sn xut v giao hng Chun b cc chng t cn thit lm th tc hi quan. T chc ng gi thnh phm v xp vo cotainer, tp hp hng ng thi gian v xut khu theo quy chun. Thanh l hp ng gia cng xut khu vi Hi quan. Lp h s gii quyt nhng khiu ni ca khch hng. - Cng tc nhp khu: Trn c s yu cu nhp nguyn ph liu ph hp cho mi n hng, phng k hoch - kinh doanh - xut nhp khu a ra bo co xut v thc hin giao dch nhp khu. Thng bo s lng, mu m, chng loi c th cho n v tip nhn, hon tt th tc nhp kho v kim ho. Chun b h s cn thit gii quyt cc khiu ni pht sinh. - Cng tc khc:


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Lp: cng ngh May



Cng tc bo co, thng k k hoch, c s sch theo di thc hin cc hp ng xut - nhp khu, phi c thc hin theo nh k thng, qu, nm Cng tc hon thu: chun b y h s hon thu. - Qun l kho tng: Xy dng v t chc thc hin k hoch qun l v h thng kho tng, bo qun hng ho. T chc vic nhp v xut vt t, nguyn ph liu t kho n cc n v sn xut.2. Phng t chc - hnh chnh

Chc nng: Phng t chc hnh chnh c chc nng t chc cn b, o to lc lng lao ng v k thut vin, cc ch chnh sch, qun l hnh chnh, b phn phc v, bo v Nghin cu, xut cc bin php ln ban lnh o cng ty, ch o, hng dn, kim tra n c cc n v trong cng ty thc hin sn xut ng ch tiu v m bo ng tin xut hng. Tng hp, phn tch bo co thng k cc hot ng qun l ni chung phc v qu trnh sn xut din ra lin tc v nhp . Nhim v: o Cng tc t chc b my qun l: Nghin cu, xut cc phng n t chc b my qun l cho ph hp vi yu cu sn xut, kinh doanh Phi hp cng cc n v lin quan tng hp cc vn bn quy nh chc nng nhim v, xy dng cc ni quy, quy ch qun l ca mi phng, b phn, n v trc thuc cng ty. Qun l h s v s lng cng nhn trong cng ty, qun l cn tc tuyn dng, b nhim, t, min nhim, nang bc, khen thng, k lut Xy dng chng trnh, k hoch o to, bi dng, nng cao trnh cho i nh cn b qun l, cn b k thut v chuyn mn nghip v, v tay ngh cho cng nhn. T chc nhn xt, nh gi cn b, nh k b phiu thm d kin ng o cng nhn vin Phi hp cht ch vi cc t chc trin khai, hng dn, n c, kim tra cc n v, b phn sn xut, cn b, cng nhn vin thc hin ng theo quy nh cng tc. o Cng tc lao ng, tin lng v cc ch : Cng tc lao ng: gii quyt cc th tc, h s tuyn dng, tip nhn, tuyn sinh hc ngh, k hp ng lao ng mi, gii quyt cc th tc cho cn b cng nhn vin chuyn cng tc, chm dt hp ng. Cng tc tin lng: xy dng v ban hnh cc ni dung, quy ch v ch tin lng, thu nhp, ch bo him x hi, thc hin ch Sinh vin: V Ngc Vit K47 -9Lp: cng ngh May



chnh sch ngi lao ng theo ng quy nh ca Nh nc. Qun l v theo di h thng lng theo ccp bc v chc v, c ch chnh sch i vi ngi lao ng, v ch bo him x hi Cng tc o to nng bc: xy dng v trnh duyt ni quy, quy ch v o to cng nhn, nng bc cng nhn. Thc hin chng trnh o to b tc k lut tay ngh cho cng nhn, phi hp cc trng dy ngh v cc n v c lin quan, tng hp kim tra trnh nng bc o Cng tc hnh chnh vn th, lu tr: Thc hin giao tip vi khch ngoi cng ty theo u quyn ca ban lnh o cng ty. T chc qun l cc loi vn th ca cng ty gi i, hoc tip nhn vn th gi n cng ty. Cp giy gii thiu cho cn b cng nhn vin i gii quyt cc cng vic hnh chnh thng thng. o Cng tc phc v, v sinh cng nghp: C nc ung cho ton th cn b cng nhn vin cng ty. Sp xp phng khch phc v hi ngh. Chun b chu o trong cc dp l Tt, hi ngh, hi tho Thc hin tt cng tc v sinh mi trng, v sinh cng nghip, thu gom, qut dn rc sch s. o Cng tc bo v, an ninh: C i bo v lun phin thay ca l vic, m bo an ninh trt t trong cng ty, pht hin v ngn chn kp thi cc hnh vi gy ri, trm cp, kim tra, kim sot cht ch mi ngi ra vo cng ty, kim tra vic xut nhp khu nguyn vt liu, vt t hng ho, ni b cng ty. o Cng tc y t, chm sc sc kho: C phng khm, cha bnh, cp pht thuc ung, iu tr cho cn b cng nhn vin cng ty theo quy nh ca B y t. Tuyn truyn gio dc sc kho trong lao ng sn xut, chng cc t nn x hi 3. Phng k ton ti chnh Chc nng: Phng c chc nng trong lnh vc k ton ti chnh ca cng ty, a ra phng n s dng vn hp l, ng mc ch. m bo qu trnh sn xut, kinh doanh ca cng ty c duy tr lin tc v t hiu qu kinh t cao. Nhim v: o Nhim v chung: Ghi chp, tnh ton v phn nh s liu hin c v tnh lun chuyn v s dng ti sn, vt t tin vn ca cng ty. Tnh hnh s dng cc ngun vn phn nh cc chi ph trong qu trnh sn xut, kinh doanh v kt qu ca hot ng sn xut, kinh doanh ca cng ty. Kim tra tnh hnh thc hin k hoch sn xut, kinh doanh, k hoch thu chi ti chnh, kim tra vic gi gn cc loi ti sn, vt t tin vn, cc ngun chi ph. Pht hin v ngn chn kp thi cc hin tng tham , lng Sinh vin: V Ngc Vit K47 - 10 Lp: cng ngh May



ph, vi phm chnh sch, ch qun l kinh t v k lu ti chnh ca Nh nc. o Cng tc ti chnh: Lp v chu trch nhim trc ban lnh o cng ty v s liu k ton bo co ln. Lp bng k ton ti chnh, tnh ton hiu qu kinh t cho cc d n u t. Tham mu cho ban lnh o v gi c hp ng n hng, mua bn vt t, hng ho Qun l v s dng ng vn ng mc ch, c hiu qu bo ton v pht trin vn ca cng ty. Thc hin tt ch ti chnh theo quy nh ca Nh nc. o Cng tc hch ton, k ton: Thc hin ch hch ton, k ton thng nht, s sch theo di, ghi chp tnh hnh cung ng vt t, hng ho bao gm y s lng, chng loi, gi tr Hch ton chi ph xut nhp vt t cho cng ty, chuyn n cc phn xng sn xut, theo di vic mua sm ti sn trong cng ty.4. Phng qun l n hng

Chc nng: Tip nhn cc n hng, x l n hng v mt ti liu trc khi chuyn xung phng k thut.

5. Phng k thut Chc nng: May ch th mu a ra cc tiu chun k thut may, chuyn may, trang thit b my mc cn thit Lp nh mc nguyn ph liu, k hoch mua sm cc thit b, ph tng cn dng cho n hng sn xut. nh mc kinh t k thut may Xy dng cc ch tiu kinh t k thut, ch tiu cht lng sn phm theo yu cu.


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Lp: cng ngh May



thut -

iu hnh, hng dn cc n v sn xut cc vn v k Qu trnh qun l k thut ca cng ty:iu hnh k thut Qun l k thut cng ngh

Chun b cin

Chun b k thut

Chun b cng ngh

My mc, thit b iu phi phn b

Nghin cu mu, NPL, thng s

Phn tch mu M t, l p ti u ch u n k th u t

Kim tra mu

ng thng s KT

Khng ng thng s KT Tho thun khch hng iu chnh

Sao mu

nh mc NPL

nh mc thi gian Thit k chuyn B tr mt bng, nh xng

May mui Duyt Nhy mu gic s

Trin khai sn xut cho ccn v


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Lp: cng ngh May

Q uy tr nh c ng ng h M ay

C sn mu

Thit k mu

B ng h n g d n s d ng N PL



Hinh 1: Phng k thut

Yu cu: o Cng tc k thut: Xy dng v ban hnh cc tiu chun k thut, quy trnh cng ngh cho cc n hng chun b sn xut, xy dng nh mc nguyn ph liu cho ph hp. Nghin cu, thit k, ch th cc sn phm mi, may mu i. Chun b cc mu s ca cc n hng a vo sn xut, thit k cc loi mu phc v cho cng on ct, may. Thit k dy chuyn cho cng on may i vi m hng mi. Gim st theo di cc phn xng sn xut thc hin y chnh xc theo thit k cng ngh quy nh. Theo di vic thc hin thit k cc sn phm mu. Theo di n c v kim tra gip cc phn xng thc hin k lch xch tu sa thit b y theo ni dung bo tr nh k. Xy dng t chc phn cp bc k thut cng nhn. Xy dng cc ch tiu thi tay ngh gii trong cc cuc thi tay ngh T chc kho st, xy dng, ban hnh cc nh mc vt t, nguyn phu liu. Theo di vic thc hin nh mc , t c k hochv gii php trong vic khc phc cc yu km v qun l mc. Tng kt nh gi thc hin cng tc k thut hng nm, xy dng phng hng chin lc trong nm tip theo v lu di ca cng ty. o Cng tc cht lng: Sinh vin: V Ngc Vit K47 - 13 Lp: cng ngh May



Kim tra, xc nhn nguyn ph liu chun b a vo sn xut. Kim tra, nh gi cc mu cho hng ca khch hng, thng bo kp thi y cc thng s k thut, cht lng nguyn ph liu. Quyt nh cht lng nguyn ph liu c tiu chun a vo sn xut hay khng? Tin hnh khiu ni i vi cc l hng nhp v cng ty khng t yu cu cht lng. Kim tra cht lng thnh phm trc khi nhp vo kho, da vo tiu chun kim tra thnh phm. Thit lp bin bn kim tra. Phn loi sn phm theo ch tiu cht lng ra. T chc bi dng nghip v tay ngh cho cng nhn kim tra cht lng sn phm. T chc: Nhn vin phng k thut ca cng ty ti cc c s c thng k nh sau: X nghip1 X nghip2 X nghip3 05 03 Nhn Thit k mu 07 02 vin Nhn vin sao mu 06 05 k T may mu 02 01 thut nh mc lao ng K thut thu, in 03 01 nh mc vt t 02 01 S phng k thut:Trng phng k thut Ph phng k thut K th u t nh m c v t t

III. nh gi chung ca c nhn v qu trnh t chc sn xut kinh doanh ca cng ty.


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Lp: cng ngh May

Q u n c ct

nh m c la o ng

K th u t th u, in

Th it k d y ch uy n

T m u

K th u t c i n

Th it k m u



Qua quan st thc t v nghn cu ti liu ca cng ty, em thy cng ty may Minh Tr l mt trong nhng cng ty tip nhn c rt nhiu n dt hng trong cng nh ngoi nc, m c bit l cc n hng v o T-shirt v o Polo shirt, xut khu nhiu trn th trng M, i Loan, Hng Kng Vi i ng cn b cng nhn vin tr, nng ng, gp phn gip cng ty ngy cng pht trin v gt hi c nhiu thnh cng m. Trong thi gian thc tp cng ty, em xin c a ra mt vi nhn xt nh sau: Ton b cng ty l mt quy trnh khp kn, m bo qu trnh t tip nhn n hng, trin khai sn xut cho n sn xut u din ra mt cch nhp nhng, lin tc. t dc iu , cng ty xy dng v t chc thnh cng hnh thc sn xut, kinh doanh hp l v c tnh chuyn mn ho cao. H thng qun l cht lng theo tiu chun ISO c cng ty a vo p dng v to iu kin cho cht lng sn phm ca cng ty sc cnh tranh trn th trng trong v ngoi nc, p ng c nhu cu ngy cng kht khe ca th trng ngi tiu dng. Tuy nhin trong qu trnh qun l cng nh t chc sn xut vn cn tn ti mt s nhc im sau: Do mt bng nh xng sn xut cn nh hp, nn phi phn ra nhiu c s sn xut, dn n s mt tp trung trong sn xut. Mt khc, khu vn chuyn nguyn - ph liu, hng ho vt t cn cha c thun tin, trng hp n hng c s lng ln s dn n tnh trng qu ti. Kho nguyn - ph liu ca cng ty mc d c sp xp gn gng, bo qun trn gi nhng vn cha phn r rng cc khu vc c th. Ti phn xng ct, quy trnh tri vi cn th cng, nng sut lao ng cha cao, dn n hin tng ch tc ch bn thnh phm. V sinh phn xng ct cn cha t tiu chun, cn rt bi nh hng n sc khe ngi lao ng. Ti phn xng may, vn cn tnh trng n tc, ch vic din ra trn dy chuyn, cng tc hng dn k thut cho cng nhn cha c hiu qu. Qu trnh gim st cht lng cng cha thc s cht ch. T thu ho, nhiu sn phm kim tra cha chnh xc tng cng on sn xut, gy mt thi gian trong vic sa li, nh hng n tin sn xut v thi gian giao hng.


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Lp: cng ngh May



PHN II: TM HIU QU TRNH CNG NGH SN XUT MAY CNG NGHIPQu trnh cng ngh sn xut may trong cng ty c m phng bi m hnh sau:Tip nhn NPL TK Mu& chun b sn xut

Ct

Thu, in (nu cn)

May Hon tt Git (nu cn) Kim tra kim gy (nu yu cu) ng gi

1. Cng tc chun b nguyn ph liu, vt t cho sn xut. 1.1. Kho nguyn - ph liu


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Lp: cng ngh May



Hinh 2: Kho nguyn liu

Kho nguyn - ph liu c t chc m bo yu cu v din tch mt bng, yu cu cp pht vt t, nguyn - ph liu cho sn xut, m bo yu cu quy cch chng loi, s lng, cht lng khi cp pht. Kho c chc nng bo qun vt t, hng ho, nguyn - ph liu. Nguyn - ph liu trong kho m bo an ton, khng b mi mt, m t, v c bit phi m bo cng tc phong chy cha chy. Quy m kho nguyn - ph liu ca cng ty cp phn xng, cung cp nguyn - ph liu, vt t cho ton b qua trnh sn xut cng nh cc qu trnh k thut lin quan nh cng tc ch th mu. Din tch mt bng kho nguyn - ph liu c c th bng bng sau: Din tch Nh my 1 Nh my 2 Nh my 3 Kho nguyn - ph liu 1200 m 400 m 3400 m Vic cp pht hng ho, vt t, nguyn - ph liu ra khi kho phi c ho n xut kho ca phng kinh doanh XNK, theo ngh ca phng k thut. S sch c bo co nh k 6 thng 1 ln. Lc lng lao ng kho nguyn - ph liu c chia thnh 3 t: t tip nhn nguyn - ph liu, t kim tra v t cp pht nguyn - ph liu.


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Lp: cng ngh May



Hinh 3: Kho ph liu

Phng php, th tc giao nhn nguyn - ph liu, vt t T tip nhn nguyn - ph liu: th kho cn c vo phiu bo nhp NPL, t chc tip nhn, tho d cun, kin nguyn liu t phng tin vn chyn. Tin hnh kim tra s b v s lng, cht lng v chng loi xem c ng yu cu hay khng, sau lu kho v c bin bn hng nhp kho. i vi ph liu th tin hnh o m s b trc khi nhp vo kho. Nguyn ph liu nhp kho c sp t gn gng, theo ng th t v v tr quy nh. Tt c nguyn - ph liu, vt t, ph tng khi c nhp vo kho phi tun theo nguyn tc m bo yu cu cht lng mi nhp. i vi nguyn liu vi, khi hng v kho, th kho lm th tc nhp kho tm thi, nhp hng theo ng s lng chng loi ghi trong danh mc yu cu. T o vi tin hnh o thc t chiu di tng cy vi, xem c ng chiu di ghi trn cun hay khng? Th kho i chiu vo phiu s dng nguyn vt liu cn thit ca mi n hng tip nhn v lm th tc nhp kho. Tem trn mi cun vi nhp kho c ghi cc thng tin sau: Tn vi: S th t: Mu: M hng: L hng: Kh vi: Trng lng thc t: Trng lng (g/m): i vi vi ng kin, l vi c gp li theo chiu di nht nh, d kin, phi bt u kin, m c ghi l lch ca kin hng. Qua Sinh vin: V Ngc Vit K47 - 18 Lp: cng ngh May

1.2.



l lch , th kho s i chiu s lng tm c trong kin c ng thc t khng? 1.3. Phng php kim tranguyn - ph liu, vt t T kim tra: Nguyn - ph liu sau khi nhp kho theo th tc nhp kho tm thi c cc nhn vin trong t kim tra tin hnh kim tra. chnh thc nhp kho i vi nguyn - ph liu t yu cu cht lng, hoc l x l, tr li cho khch hng nhng l hng khng t, hoc c th thng lng vi khch hng ra bin php gii quyt. L hng sau khi kim tra s b c dn tem c cc thng tin sau: - Tn vi: S th t: Cn vi 1: v d: k1, k2 Cn vi 2: S im li: Mu: M hng: L hng: Kh vi: Trng lng thc t: Trng lng (g/m): Xp loi: Ngi kim tra: Kim tra nguyn liu: Nguyn liu c kim tra bng my kim vi v phi kim tra 100% s cun, kt qu kim tra c ghi vo biu mu kim tra. T o vi tin hnh o thc t tng cy vi: o kh rng, chiu di ca tng cy. Kh rng c o trc tip bng thc, cn chiu di ca cun vi c xc nh bng my. My kim vi l mt h thng cc cun rulo quay. t cy vi vo mt trc rulo, ko u cun vi qun vo mt trc rulo khc. My c b mt rng vi tri qua, thng qua kim tra c cc li ca cun vi. Khi pht hin cc li, nhn vin kim tra s nh du bng phn vo v tr li. C ng h gn con ln quay khi vi tri qua o chiu di ca cun vi. Kt thc kim tra mi cun vi, nhn vin kim tra vit li vo bin bn kim tra chiu rng kh vi, chiu di thc t so vi chiu rng kh v chiu di ghi trn nhn mc ca cun vi, ng thi ghi s li pht hin c ca cun vi . Khi vn hnh my kim tra vi, nhn vin kim tra phi ch theo di lin tc cc li trn b mt vi. Ngi vn hnh my c th t sa cha nhng li thng thng v lau chi my cn thn khi kt thc cng vic. Nhn vin kim tra v th kho bo co tnh hnh l hng nhp kho, s tha hay thiu nguyn liu, kp thi p ng y trong cc trng hp pht sinh trong qu trnh sn xut.


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Lp: cng ngh May



Hinh 4: My kim vi

o Kim tra vi dt kim: Ly mu vi: ly mu vi dt kim theo mu sc, chng loi tng t nhp v kho, t l ly mu l 10%, ly ngu nhin theo tng 10 n v (cun). Nu kim tra 10% vi khng t yu cu th ly tip 10% theo ngun tc trn, hoc c th ly theo s lng m khch hng yu cu. Vi c kim tra trng lng trn cn, kim tra v ng u cc li si trn my o vi. Nhng v tr hoc khu vc c li th nh du bng phn. Cc ch tiu kim tra: kim tra trn bn rng 2-3 m, da vo phng thc im nh gi li mt cun vi theo biu mu sau: Stt Cc li trn vi Mc I II III 0.5 im 1 im 2 im 1 Li dc cun vi (tnh theo chiu di) c 30cm c 30cm c 30cm - Loang, , vng do ho =0.5im =1im =2im - Loang mu, mu m nht khng u - Vng bin 2 Li tnh theo din tch - D lm m, thng, 0.5-1cm 1-3cm > 3cm rch =0.5im =1im =2im - Li si, b mi


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Lp: cng ngh May



Li do ty trng hoc Khng nhum mu t Chnh mau so vi mu bo li chun cho k.hng Cn c vo s im tng ktkhi kim tra nh gi: - Loi 1: 0 25 im/cy (20-23kg) - Loi 2: 25.1 35 im/cy (20-23kg) - Loi 3: trn 35 im/cy (20-23kg) nu khi lng nh hn hoc ln hn khi lng trn th im quy nh trong phm vi (-5;+5) im. Kt lun cht lng: - Loi 1: cho sn xut - Loi 2: tho thun khch hng - Loi 3: tr li khch hng nh gi kt qu: ton b kt qu kim tra l hng c a vo biu mu tng hp. Nu 90% s mu t yu cu ca l hng th cho sn xut. Trong trng hp s mu khng t vt qu 10%, nu l hn gia cng th bo li cho khch hng ch kin gii quyt, nu l hng FOB, hng ni a th khiu ni nh cung cp. o Kim tra vt liu dng, mex: dng, mex c ly mu theo mu sc v chng loi ca tng t nhp v kho, t l ly mu l 5%, ly mu ngu nhin, u theo tng 10 n v (cun hoc met) Kim tra s lng: Dng, mex c kim tra v s ng v kh trn my o vi hoc trc tip trn bn ct v o bng thc hiu chnh. Rng kh c 5m o mt ln, kt qu kim tra ghi lai vo biu mu. Kim tra cht lng: - Mu sc: kim tra bng mt thng di nh sng Galuk, l s so snh vi mu bng hng dn NPL ca khch hng trng trng hp hng gia cng, hoc l mu m c khch hng hoc phng k thut cng ty duyt trc khi k hp ng trng hp l hang FOB, hng ni a. - Kim tra bm ca mex qua nhit: thng s mex da vo thng s ca khch hng hoc bn trung gian cung cp, bao gm: nhit p, l p, thi gian p. - Kim tra bm ca mex qua git: c 500 sn phm qua my p th ly mu 1 ln. Cch ly mu: ct 2 mnh vi cng loi ang chy trn my p di 20cm, rng 10cm, c p cng loi mex trong cng iu kin sn xut. Sau , em hai mu em git trn my git, nhit trung bnh 40C c x phng trong vng 45 pht (3 ln). Nu khng thy bong, rp th t yu cu. Trng hp cha c cc thng s p th phng k thut cng th theo phng php trn, nhng thay i cc thng s p tm ra thng s ph hp Sinh vin: V Ngc Vit K47 - 21 Lp: cng ngh May

3



nht v thng bo cho b phn p thc hin. Trong trng hp th nhiu thng s khc nhau, th qua git vn b bong, rp th mex khng t yu cu. nh gi kt qu sau khi kim tra: Ton b kt qu kim tra ca l hng c in vo biu mu tng hp. Nu 90% s mu t yu cu th c a vo sn xut, cn trong trng hp s mu khng t yu cu vt qu 10%, nu l hn gia cng th bo li cho khch hng ch kin gii quyt, nu l hng FOB, hng ni a th khiu ni nh cung cp. Cc tiu ch kim tra dng, mex: Danh mc kim Cc ch tiu so snh tra Hng gia cng Hng bn dt(FOB) Hng ni a di Kh vi Cu trc: - Mt - Chi s Mu sc Li si bm dnh ca mex, dng Theo chng t ca khch Theo ti liu ca khch Theo ti liu k thut ca khch Theo mu trong bng hng dn ca khch Theo mc m khch hng quy nh Khch hng duyt Theo hp ng mua hng Theo hp ng mua hng Theo hp ng Theo mu trong bng hng dn ca khch Theo kin chp nhn ca khch hng Th qua 3 ln git my, trong thi gian 2 ting khng bong, rp

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