TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · [ Temp: 120°C / Time: 720hr / Solution: EG :...

TABLE OF CONTENTS

5

7 KOPA®

KOPA®6 KOPA®66

8 APPLICATIONS

10 KOPA®

13 KOPA®

14 KOPA® Grade

18 KOPA®6

19 KOPA®66

54

‘Lifestyle Innovator’

DNA

Base Compound

POM PA PBT Composite

90

1996 3 2,383 (2016) 8 Brands, 400 Grades

NH

hydrolysis H2N

OH

O

O

-caprolactam 6-aminocaproic acid

NH (CH2)5 - C

n

O

H O

H HD

H O

H CH

NN

Adipic Acid HexaMethyleneDiamine

+

C(CH2)4CNH(CH2)6NH

n

O O

7

KOPA®

KOPA® Polyamide(PA) PA6

PA66

KOPA®6

PA6

KOPA®66 HXMD APA

PA66

PA6

KOPA®6 KOPA®66

KOPA®6 KOPA®66

KOPA®6 KOPA®66

KOPA®66 KOPA®6

KOPA®

KOPA®66 UL94 V2

KOPA®

Polyamide (PA)

PA6 -NHCO-(CH2)5-

PA66 -NH-(CH2)6-NHCO-(CH2)4-CO-

98

ENGINE COVER (EN133HB20BL)

INSIDE DOOR HANDLE ASSEMBLY (KN133G15BL-Bracket) (KN135G15HSBL-Housing)

OUTSIDE DOOR HANDLE (KN153HB40WBL)

WHEEL COVER (KN333NW)

AIR INTAKE MANIFOLD (KN133G35LH)

CARRIER PLATE (KN333G35HS)

AIR VENT WING (KN135G40WBL)

GF

A/T LEVER MOUNTING BRACKET (KN333G30HS)

DOOR FRAME INNER COVER (KN133G15BR)

NVH CYLINDER HEAD COVER (KN333HB40HSBL) RADIATOR HEAD TANK (KN333G30CR) HEADREST GUIDE

(KN136D)

APPLICATIONS

1110

KOPA®

GRADE

KN111 General Uses

KN171 Connectors, Wheels

KN126 Fastener, Air Filters

KN170 General Uses

KN177N

KN133G15 Glass Fiber 15%

General Uses







KN131HI

KN163HI Safety Helmets, Outdoor Chairs

KN173HI3R Pneumatic Tubes

KN133G20HIBK Glass Fiber 20%

KN133G30HI Glass Fiber 30%

KN133G33HIBK Glass Fiber 33% Junction Box

KN133HRF Wire Coating

KN133HS Tanks

KN133G15HS Oil Reservoir Tank

KN133G35LH AIM

KN135G15HSBL Inside Door Handle

KN135G33BLHS Knobs

KN1322V0 FREE

ConnectorsKN1322V0HI

KN1322G5V0 Glass Fiber 5%

MINERALKN138MT30 Mineral Fiber

CoversKN178MT35 Mineral Fiber

HYBRID

KN133HB20BL HybridEngine Cover

EN133HB20BL Hybrid

KN133HBRR40BL Hybrid Outdoor Handle Grip

KN153HB40BL Hybrid (TDS) Roof Side Molding

GRADE

KN3311 General Uses

KN331F Cable Ties

KN333MS Gears, Bobbins


General Uses





KN333HI2 Safety Belt Parts

KN333HI4 Covers

KN333HI5 Protector, Fuse Box

KN333NW Wheel Covers

KN333G15HI Glass Fiber 15% Relay Covers

KN333G30HIBL Glass Fiber 30% Relay Covers

KN333HRN

KN333HS

KN333HSBL1 Canister

KN333G30HS Transmission Gear Supporter

KN333G35HS

KN333G30CR Radiator Head Tank

KN333G30CRN

KN333G35CR Cylinder Head Cover

KN333G35CRBK EG Coolant Temperature Control Parts

KN3322V0 FREE Connectors

KN3321G10V0Y

ConnectorsKN3321G15V0BL

KN332G30V0 Glass Fiber 30%

KN332G25VF FREE Glass Fiber 25%

KN332G35VF FREE Glass Fiber 35%

MINERAL KN333MT30BL Mineral Fiber Cam Shaft

CARBON FIBER KN333C22 Carbon Fiber 22% Cylinder Piston Parts

HYBRIDKN333HB30BL Hybrid

KN333HB38BL Hybrid Engine Cover

KN333G50F Glass Fiber 50%

KN333G60F Glass Fiber 60%

KOPA®6 KOPA®66

13

KOPA®

KOPA® Grade

KN1 PA6KN3 PA66KN5 Co-polymer

1 3 5 Alloy7 8 9

20 20%30 30%40 40%

1 Mold releasing2 Flame retardant3 Heat resistance5 Weather resistance7 for monofilament

VO UL 94 flammabilityHI Impact modifiedHR Heat resistanceHS Heat stableST Super toughnessVF Halogen freeW Weather resistanceCR Chemical resistanceHF or F High flowMJ Metal jointMS Wear resistance

C Carbon fiberG Glass fiberMT Mineral TalcMC Mineral ClayHB GF/MineralNone Unreinforced

BL BlackBK BlackBU BlueGR GrayWH WhiteGN GreenRE RedYE YellowNone Natural color

K V1 3 BN 2 O4 0G L

1514

KOPA® Grade

KN333G35CR

KOPA® KN333G35CR

40%10~15%

KN333G35CRBK

KOPA® KN333G35CRBK

KN133HBRR40BN

KOPA® KN133HBRR40BN

Roof Rack

Q-UV(313nm) Xenon arc KN133HBRR40BN

PA6

[ Temp: 120°C / Time: 720hr / Solution: EG : H20 = 1 : 1 ]

Tens

ile S

treng

th S

uste

nanc

e ra

te (%

)

120

100

80

60

40

20

0170 hrInitial 340 hr 510 hr 720 hr

- KN333G35CRBK- Competitor

Q-UV(313nm) TEST

- KN133HBRR40BN- Nomal PA6 + GF & MF

5

4

3

2

1

01,000 hr 2,000 hr 3,000 hr

E

XENON ARC WEATHER-O-METER TEST

- KN133HBRR40BN- Nomal PA6 + GF & MF

5

4

3

2

1

01,000 hr 2,000 hr 3,000 hr

E

- KN333G35CR- Competitor

120

115

110

105

100

95

90500 hr0 1,000 hr 1,500 hr

[ Temperature condition: 140°C ]

Tens

ile S

treng

th (M

Pa)

1716

KOPA® Grade

KN333G50F, KN333G60F

KOPA® KN333G35CRBK

KN333G35HSBL

KOPA® KN333G35HSBL grade

40%

KN133G35LH

KOPA® KN133G35LHAIM(Air Intake Manifold)

TENSILE STRENGTH (MPa) 0 hr 750 hr 1,300 hr 2,000 hr RESISTANCE RATE (%)

KN333G35HSBL 171.6 162.2 147.7 123.0 71.7

COMPETITOR 180.9 175.8 121.5 98.3 54.4

[ Condition: Chamber Temp. at 200°C ]

250

200

150

100

50

0750 hr0 hr 1,300 hr 2,000 hr

- KN333G35HSBL- Competitor

Tens

ile S

treng

th (M

Pa)

[ Tempature condition: 135°C ]

115

105

95

85

75

65

55750 hr0 1,300 hr1,300 hr 2,000 hr

- KN133G35LH- Competitor- Normal N6+GF35

%120

110

100

90

80

70

60KN133G35LH Nomal N6+GF35 Competitor

°C

High flow PA66/G60%

High flow PA66/G50%

PA66/G60%

PA66/G50%

PA66/G40%

PA66/G30%

PA66/G20%

PA66/G10%

0 20 40 60 80 100 120 140

FLOW LENGTH (%)

1918

KOPA®6 KOPA®66

KOPA®6

75~85°C 4~6 0.1%

KOPA®66 0.2%2

70~80°C 5

KOPA®6 15~60°C

KOPA®6Die

Die 0.1%Dead space Die

KOPA®6 L/D 20 3~4

KOPA®-PA6

10°C

KOPA®6

5pecKOPA®6 60~80°C

300~500kg/cm2

15~25%30~80%

255°C Grade 10~20°C

40°C 80°C

INJECTION MOLDING PARAMETERS

UNFILLED KOPA®6

REINFORCED < 15% KOPA®6

REINFORCED> 15% KOPA®6

UNFILLED KOPA®66

REINFORCED KOPA®66

Recommeded Moisture Contents (%) 0.1

Melting Temperature (°C) 225 ± 5 225 ± 5 225 ± 5 260 ± 5 260 ± 5

Cylinder Temperature (°C)

Nozzle 235 ~ 260 245 ~ 270 260 ~ 290 275 ~ 280 280 ~ 310

Front 235 ~ 265 245 ~ 275 260 ~ 290 275 ~ 285 280 ~ 310

Middle 235 ~ 260 240 ~ 260 250 ~ 280 270 ~ 280 270 ~ 305

Rear 220 ~ 240 230 ~ 240 240 ~ 255 260 ~ 275 270 ~ 290

Mold Temperature (°C) 40 ~ 70 60 ~ 80 60 ~ 90 50 ~ 80 60 ~ 100

Holding Pressure (%) 1/3 ~ 2/3 of max. injection pressure

Cushion (mm) 5 ~ 10

TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · [ Temp: 120°C / Time: 720hr / Solution: EG :...

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Transcript of TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · [ Temp: 120°C / Time: 720hr / Solution: EG :...