TABLE OF CONTENTS - · PDF filefanuc wiring diagram table of contents ... sockets, amp...
Transcript of TABLE OF CONTENTS - · PDF filefanuc wiring diagram table of contents ... sockets, amp...
MAN_0128_R1
FANUC WIRING DIAGRAM
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TABLE OF CONTENTS
1.0 WRG-0126 .....................................................................................................................................................1.1 MP12_OMM_FANUC_CNT.......................................................................................................................
2.0 WRG-0127 ....................................................................................................................................................2.1 TS27_PROBE_FANUC ............................................................................................................................
3.0 WRG-0133 ....................................................................................................................................................3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ..........................................................................3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 .....................................................................................
4.0 WRG-0136 ....................................................................................................................................................4.1 FANUC NC4 PROBE ................................................................................................................................
5.0 WRG-0140 ....................................................................................................................................................5.1 OR 01_DRAWING STANDARDS AND INDEX ........................................................................................5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ..................................................5.3 E01_230VAC POWER DISTRIBUTION ...................................................................................................5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .................................................................................5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ......................................................................................5.6 E171_115VAC POWER DISTRIBUTION_SHT2 ......................................................................................5.7 E172_115VAC POWER DISTRIBUTION_SHT3 ......................................................................................5.8 E173_115VAC POWER DISTRIBUTION_SHT4 ......................................................................................5.9 E180_24VDC POWER DISTRIBUTION ...................................................................................................5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ..............................................................................5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .................................................................................5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .....................................................................................5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..........................................................
FADAL MACHINING CENTERS........................................................................21........................................................................22........................................................................23........................................................................24........................................................................25........................................................................26........................................................................27........................................................................28........................................................................29........................................................................30........................................................................31........................................................................32........................................................................33........................................................................34........................................................................35........................................................................36........................................................................37........................................................................38........................................................................39
SEPTEMBER 2005 ii
5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ......................5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..................................................................................5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 ..................................................................................5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 ..................................................................................5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...................................................................................5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..................................................................................5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 ..................................................................................5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 ..................................................................................5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...................................................................................5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 .......................................................................5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 .......................................................................5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ..............................................................................5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 ..............................................................................5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 ..............................................................................5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 ..............................................................................5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...........................................................................5.30 E855_OUTPUT CARD FOR C004-1 BOARD ......................................................................................5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 ...........................................................................5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 ...........................................................................
MAN_0128_R1
FANUC WIRING DIAGRAM
M
0126
0127
0133
0136
0140
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FANUC WIRING DIAGRA
1.0 WRG-
2.0 WRG-
3.0 WRG-
4.0 WRG-
5.0 WRG-
FADAL MACHINING CENTERS
SEPTEMBER 2005 2 of 38
1.0 WRG-0126_A1.1 MP12_OMM_FANUC_CNT
NOTE:1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT TO THE AUTO START POSITION
MAN_0128_R1
FANUC WIRING DIAGRAM
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2.0 WRG-0127_A2.1 TS27_PROBE_FANUC
HT1
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
This circuit has the following functions:1. Estop shuts down: all drives (180CR2 3&4), all outputs to: motors, pumps, and air solenoids.2. Do not allow door to unlock if: spindle is on or moving (standstill monitor and PLC), axes in motion (PLC), tool changer in motion (PLC), pallet changer in motion (PLC).3. When door is open: drives and tool changer arm (or slide) are disabled. (drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC) Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds. No tool change allowed with door open (PLC and safety relay). Chip conveyor is off unless unless Enable is pressed and held.4. When tool cage door is open, disables tool magazine (PLC). Requires manual override (PLC) to allow movement with door open.
en.en.
Do Not Use
Do Not Use
OVERRIDE PRESSEDOVERRIDE PRESSEDENABLEENABLE
MULTI #8
MULTI #9
MU
LTI #
10
MU
LTI #
11
180CR25 6
850CR2 is added for CE.
SEPTEMBER 2005 4 of 38
FADAL MACHINING CENTERS3.0 WRG-0133_D
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ S
S22
S34
S33
S24
S23
A2
2414 34
Sen
trol G
E
INT-
22.5
R1-
24
S13
S14
S35
A1 2313 33
S13 + outputS23 - output
S34 Falling edge ResetS35 Rising edge Reset Manual Start - S34 to S35 with a NO switch. Auto Start - connect S35 to S33.
S14 & S33 Channel 1 input, active hi (closed)S22 Channel 2 input, active lo (open)S24 Channel 2 input, active hi (closed)
OUTPUT C004-2
35
BOARD
DOOR UNLOCK
DOOR UNLOCK OUTPUT E856
35
BOARDINTERFACE
2A856SOL2
180K54
Y10.1
Reduced Feeds and Speeds Limit:Spindle rpm and axis feed rates are limited when this input is open.
SAFETY RESET
+24V
Standstill monitor:1. Prevent opening of door while spindle is moving.2. Second monitor could be set to stop machine if maximum rpm-while-doors-open is exceeded.
Safety Relay Door Interlocks: Controlled by door interlock contacts. Outputs: Disables spindle and axis movement. (Can be bypassed by Door Override circuit.) Activates reduced feeds and speeds when door is op Disables tool changer arm (or slide) when door is op (Cannot be overridden.)
Contacts shown in door open state.
Contacts shown in door closed state.
856SOL2
REVERSEA2A1
OUTPUT C004-1BOARD
INTERFACE
Fanuc DATC Arm - E855
855E19
855E235
4 855FU3
855FU4
C004-1
5
4
BOARD
855J19
855J23
DATC TOOL ARM
DATC TOOL ARM
855M19A
JUMPER855M4
855M3
A1 A2
180C
8
OL96 95 FORWARD
180K54
Y9.2
Y9.3
850CR2
1 2
WHITE/BLK 20 AWG
YE
LLO
W
BR
OW
N
WH
ITE
GR
EE
N
RED/BLK 20 AWG
RED/BLK 20 AWG
RE
D/B
LK
20 A
WG
PIN
K 2
0 A
WG
RE
D/B
LK
20 A
WG
WH
ITE
/BLK
20
AW
G
RED/BLK 20 AWG
BE
LDE
N 8
451
OR
EQ
UIV
. 2-C
ON
DU
CTO
R
RE
D
BLA
CK
1 2
6
3
3
4
RED
BLACK
WHITE
GREEN
RED
BLACK
WHITE
GREEN
BELDEN 8451 OR EQUIV. 2-CONDUCTOR
FRONT DOOR N.O.
2
1
FRONT DOOR INPUTS E802
802DV1FRONT DOOR N.C.
802DV2
5
4BOARD
26
25
INTERFACE
FRONT DOOR N.C.
FRONT DOOR N.O.
SOURCING INPUTSINPUT C001 BD
26
25180F
52
180F52180J54
+24V
X5.0
X5.1
GRN 802E11
WHT 802E15
GRN
WHT
YELLOW
BRN
RED
BLK
EuchnerTP3-4121A024PG
Fanuc side: 4-Pin Plug, Amp 350779-1 (WIR-1298) Sockets, Amp 350689-1 (WIR-1296) qty=4Interlock side: 4-Pin Female Connector, Amp 350780-1 (WIR-1297) Pins, Amp 350690-1 (WIR-1299) qty=4
Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
Fadal PCB-0321FRONT DOOR LOCK
+24V
CO
M
SP
IND
LES
EN
SO
R
STA
TUS
DO
OR
UN
LOC
K
EN
ABLE
FWD REV SPARE
K5
SP
IND
LE R
OTA
TIN
G
DAT
C/A
TC F
WD
DAT
C/A
TC R
EV
SP
AR
E
UN
LOC
K D
ELAY
UN
LOC
K D
OO
R5V
PO
WER
24V
PO
WE
R
R22
J2J1
+24V
MAN_0128_R1
FANUC WIRING DIAGRAM
SOURCING INPUTSBOARD
X7.2
44805E1944ATC Fault
INPUT C003 BD
Fanuc ATC Fault Input - E805C003 BREAKOUT
G
4
5DV3
FAULTITCH
ATCCANNON PLUG
When there is a DATC the ATC Fault input is not used and so may be used to signal the PLC that tool magzine is disabled.
nce numbers are to Quad drawing 4365-CAD (21 Oct 04).
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3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2
14 13
4 Pole 24 VDC relay and socketOmron MY4N-DC24 and PY14-02ELE-1110 and ELE-0406or equivalent
15
26
37
48
9
10
11
12
Tool Inserter InterlockOpen when tool inserter is present.
If Tool Inserter is in place, the tool magazine cannot be moved.If the Tool Door is open, the Override must be pressed to move the tool magazine.
180F
52
180J54180F52
+24V
H
1
80
ATCSW
ATCCANNON PLUG
Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
12
3
4
5
6
REVERSEA2A1
OUTPUT C004-1BOARD
INTERFACE
Fanuc DATC Tool Magazine - E855
855E11
855E153
2 855FU1
855FU2
C004-1
3
2
BOARD
855J11
855J15
DATC TOOL MAGAZINE
DATC TOOL MAGAZINE
855M11A
JUMPER855M2
855M1
A1 A2
180C
8
OL96 95 FORWARD
180K54
Y9.0
Y9.1
Refere
TOOL DOOR and REMOTE TURRET INPUTS E802BOARD
INTERFACESOURCING INPUTS
INPUT C001 BD
180F
52
180F52180J54
+24V
802E27802SS1 29 29
3030
31 31
3232
X5.4
X5.5
X5.6
X5.7
802SS2 802E31
802SS3 802E35
802SS4802E39
Note changes in types of switches.
Switch open when door is closed.
Tool Magazine Door Interlock ELE-1504 Omron D4DS-35FS or equivalent
Turret CW and CCW Remote Switches Normally open contact, Idec HW-F10 (ELE-0093) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) Green Switch Cap, Idec ABW-2B-G (ELE-0669)
Tool Door Override Switch Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1) Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) White Switch Cap, Idec ABW-2B-W (ELE-1068)
Switch closed when door is closed.
FADAL MACHINING CENTERS
SET SWITCH 3 OF SW1 TO POSITION ONSET SWITCH 1 OF SW2 TO POSITION ON
SEPTEMBER 2005 6 of 38
4.0 WRG-0136_A4.1 FANUC NC4 PROBE
MAN_0128_R1
FANUC WIRING DIAGRAM
7 of 38
5.0 WRG-01405.1 OR 01_DRAWING STANDARDS AND INDEX
FADAL MACHINING CENTERSLINE OVERVIEW
SEPTEMBER 2005 8 of 38
5.2 C02_OPERATOR STATIONS COMMUNICATION 1
MAN_0128_R1
FANUC WIRING DIAGRAM
9 of 38
5.3 E01_230VAC POWER DISTRIBUTION
FADAL MACHINING CENTERS
SEPTEMBER 2005 10 of 38
5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL
NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET ACCORDING TO THE VOLTAGE SHOWED IN THE TABLE 1.
INPUT JUMPER AC INPUTVOLTAGE 190 NONE 2 200 2-7 8 210 2-5 6 230 2-6 7 240 2-6 8 250 2-5 7 260 2-5 8 340 NONE 3 350 3-7 8 360 3-5 6 380 3-6 7 390 3-6 8 400 3-5 7 410 3-5 8 440 NONE 4 450 4-7 8 460 4-5 6 480 4-6 7 490 4-6 8 500 4-5 7 501 4-5 8
MAN_0128_R1
FANUC WIRING DIAGRAM
11 of 38
5.5 E170_115VAC POWER DISTRIBUTION_SHT1
FADAL MACHINING CENTERS
SEPTEMBER 2005 12 of 38
5.6 E171_115VAC POWER DISTRIBUTION_SHT2
MAN_0128_R1
FANUC WIRING DIAGRAM
13 of 38
5.7 E172_115VAC POWER DISTRIBUTION_SHT3
FADAL MACHINING CENTERS
SEPTEMBER 2005 14 of 38
5.8 E173_115VAC POWER DISTRIBUTION_SHT4
MAN_0128_R1
FANUC WIRING DIAGRAM
15 of 38
5.9 E180_24VDC POWER DISTRIBUTION
FADAL MACHINING CENTERS
SEPTEMBER 2005 16 of 38
5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL
MAN_0128_R1
FANUC WIRING DIAGRAM
17 of 38
5.11 E350_DRIVES CNC CONTROL WIRING DETAIL
FADAL MACHINING CENTERS
SEPTEMBER 2005 18 of 38
5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL
WYE-DELTA
MAN_0128_R1
FANUC WIRING DIAGRAM, Y, Z AXIS
19 of 38
5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X
FADAL MACHINING CENTERSETAIL FOR A & B AXIS MOTORS
SEPTEMBER 2005 20 of 38
5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING D
MAN_0128_R1
FANUC WIRING DIAGRAM
21 of 38
5.15 E801_INPUT CARD FOR C001 BOARD_SHT1
FADAL MACHINING CENTERS
SEPTEMBER 2005 22 of 38
5.16 E802_INPUT CARD FOR C001 BOARD_SHT2
MAN_0128_R1
FANUC WIRING DIAGRAM
23 of 38
5.17 E803_INPUT CARD FOR C001 BOARD_SHT3
FADAL MACHINING CENTERS
SEPTEMBER 2005 24 of 38
5.18 E804_C001 BOARD JUMPER SETUP DETAIL
MAN_0128_R1
FANUC WIRING DIAGRAM
25 of 38
5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1
FADAL MACHINING CENTERS
SEPTEMBER 2005 26 of 38
5.20 E806_INPUT CARD FOR C003 BOARD_SHT2
MAN_0128_R1
FANUC WIRING DIAGRAM
27 of 38
5.21 E807_INPUT CARD FOR C003 BOARD_SHT3
FADAL MACHINING CENTERS
SEPTEMBER 2005 28 of 38
5.22 E808_C003 BOARD JUMPER SETUP DETAIL
MAN_0128_R1
FANUC WIRING DIAGRAMT1
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5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SH
FADAL MACHINING CENTERST2
SEPTEMBER 2005 30 of 38
5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SH
MAN_0128_R1
FANUC WIRING DIAGRAM
31 of 38
5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1
FADAL MACHINING CENTERS
SEPTEMBER 2005 32 of 38
5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2
MAN_0128_R1
FANUC WIRING DIAGRAM
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5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1
FADAL MACHINING CENTERS
SEPTEMBER 2005 34 of 38
5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2
MAN_0128_R1
FANUC WIRING DIAGRAM
35 of 38
5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1
FADAL MACHINING CENTERS
SEPTEMBER 2005 36 of 38
5.30 E855_OUTPUT CARD FOR C004-1 BOARD
MAN_0128_R1
FANUC WIRING DIAGRAM
37 of 38
5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1
FADAL MACHINING CENTERS2
SEPTEMBER 2005 38 of 38
5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT