Supplemental Cylinder Service Instructions for ML106 Use ... · ck coupler to all four hydraul i c...
13
Form 1503-1041A Page 1 of 7 Supplemental Cylinder Service Instructions for ML106 Use the following instructions along with your Loader Operator’s Manual. Applies to: Lift cylinders(3160-2045) - ML106 Loader Serial Number 034812393 and after. Tilt cylinders(3150-2055) - ML106 Loader Serial Number 034812387 and after. Lift cylinders(3160-2049) - ML106 Loader Serial Number 041314853 and after. Tilt cylinders(3150-2069) - ML106 Loader Serial Number 041314853 and after. 1. If your loader is equipped with cylinder part number 3160-2024 for lift cylinders and part number 3150-2030 for tilt cylinders, refer to your Loader Operator’s Manual for exploded Cylinder Parts Drawing, Parts List and cylinder hose requirements. Part numbers are stamped on cylinder barrel at rod end. Also see picture Figure 1 below for help in identifying your cylinder design. 2. If your loader is equipped with cylinder part number 3160-2045 for lift cylinders and part number 3150-2055 for tilt cylinders, refer to the following for exploded Cylinder Parts Drawing, Parts List and cylinder hose requirements on pages 2 thru 4. Part numbers are stamped on cylinder barrel at rod end. Also see picture Figure 2 below for help in identifying your cylinder design. 3. If your loader is equipped with cylinder part number 3160-2049 for lift cylinders and part number 3150-2069 for tilt cylinders, refer to the following for exploded Cylinder Parts Drawing, Parts List and cylinder hose requirements on pages 5 thru 7. Part numbers are stamped on cylinder barrel at base end. Also see picture Figure 3 below for help in identifying your cylinder design. Figure 1 Figure 2 Figure 3 16 Series, Model - 2816
Transcript of Supplemental Cylinder Service Instructions for ML106 Use ... · ck coupler to all four hydraul i c...
Form 1503-1041A Page 1 of 7
Supplemental Cylinder Service Instructions for ML106
Use the following instructions along with your Loader Operator’s Manual.
Applies to: Lift cylinders(3160-2045) - ML106 Loader Serial Number 034812393 and after. Tilt cylinders(3150-2055) - ML106 Loader Serial Number 034812387 and after. Lift cylinders(3160-2049) - ML106 Loader Serial Number 041314853 and after. Tilt cylinders(3150-2069) - ML106 Loader Serial Number 041314853 and after. 1. If your loader is equipped with cylinder part number 3160-2024 for lift cylinders and part
number 3150-2030 for tilt cylinders, refer to your Loader Operator’s Manual for exploded Cylinder Parts Drawing, Parts List and cylinder hose requirements. Part numbers are stamped on cylinder barrel at rod end. Also see picture Figure 1 below for help in identifying your cylinder design.
2. If your loader is equipped with cylinder part number 3160-2045 for lift cylinders and part
number 3150-2055 for tilt cylinders, refer to the following for exploded Cylinder Parts Drawing, Parts List and cylinder hose requirements on pages 2 thru 4. Part numbers are stamped on cylinder barrel at rod end. Also see picture Figure 2 below for help in identifying your cylinder design.
3. If your loader is equipped with cylinder part number 3160-2049 for lift cylinders and part
number 3150-2069 for tilt cylinders, refer to the following for exploded Cylinder Parts Drawing, Parts List and cylinder hose requirements on pages 5 thru 7. Part numbers are stamped on cylinder barrel at base end. Also see picture Figure 3 below for help in identifying your cylinder design.
Figure 1 Figure 2
Figure 3
16 Series, Model - 2816
athlon
Zone de texte
CHARGEUR ML106
Form 1503-1041A Page 2 of 7
LIFT CYLINDER 3160-2045
Reference .................Description .........................................................Part No. Qty.
1..............................Tube Assembly............................................0100-2055 ........1
2..............................Nut ................................................................0530-2000 ........1
3..............................Piston ...........................................................0405-2001 ........1
4..............................Seal Kit .........................................................0590-2016 ........1
5..............................Head..............................................................0330-2012 ........1
6..............................Retaining Ring .............................................0560-2002 ........1
7..............................Spacer ..........................................................0541-2001 ........1
8..............................Retaining Ring .............................................0560-2005 ........1
9..............................Rod Assembly .............................................0200-2055 ........1
16 Series, Model - 2816
Form 1503-1041A Page 3 of 7
TILT CYLINDER 3150-2055
Reference .................Description .........................................................Part No. Qty.
1..............................Tube Assembly............................................0100-2043 ........1
2..............................Nut ................................................................0530-2000 ........1
3..............................Piston ...........................................................0405-2001 ........1
4..............................Seal Kit .........................................................0590-2016 ........1
5..............................Head..............................................................0330-2012 ........1
6..............................Retaining Ring .............................................0560-2002 ........1
7..............................Spacer ..........................................................0541-2002 ........1
8..............................Retaining Ring .............................................0560-2005 ........1
9..............................Rod Assembly .............................................0200-2045 ........1
16 Series, Model - 2816
Form 1503-1041A Page 4 of 7
HYDRAULIC CYLINDERS and HOSES
Reference Description Part No. Qty.
1..............................Hydraulic Cylinder, Lift ...............................3160-2045 ........2
2..............................Hydraulic Cylinder, Tilt ...............................3150-2055 ........2
3..............................Hydraulic Hose Assembly, ¼ x 18”............21106506018 ...4
4..............................Hydraulic Hose Assembly, ¼” x 44”..........21106506044 ...2
5..............................Hydraulic Hose Assembly, ¼” x 26”..........21106506026 ...2
1
4
5
3
3
2
2
16 Series, Model - 2816
Form 1503-1041A Page 5 of 7
LIFT CYLINDER 3160-2049
Reference .................Description .........................................................Part No. Qty.
1..............................Rod Assembly .............................................0200-2061 ........1
2..............................Tube Assembly............................................0100-2063 ........1
3..............................Piston ...........................................................0405-2009 ........1
4..............................Gland ............................................................0330-2017 ........1
5..............................Locknut ........................................................0530-2007 ........1
6..............................Zerk...............................................................0530-2008 ........2
7..............................Seal Kit .........................................................0590-2024 ........1
16 Series, Model - 2816
Form 1503-1041A Page 6 of 7
TILT CYLINDER 3150-2069
Reference .................Description .........................................................Part No. Qty.
1..............................Rod Assembly .............................................0200-2062 ........1
2..............................Tube Assembly............................................0100-2064 ........1
3..............................Piston ...........................................................0405-2009 ........1
4..............................Gland ............................................................0330-2017 ........1
5..............................Locknut ........................................................0530-2007 ........1
6..............................Zerk...............................................................0530-2008 ........2 7..............................Seal Kit .........................................................0590-2025 ........1
16 Series, Model - 2816
Form 1503-1041A Page 7 of 7
HYDRAULIC CYLINDERS and HOSES
Reference Description Part No. Qty.
1..............................Hydraulic Cylinder, Lift ...............................3160-2049 ........2
2..............................Hydraulic Cylinder, Tilt ...............................3150-2069 ........2
3..............................Hydraulic Hose Assembly, ¼ x 18”............21506506018 ...4
4..............................Hydraulic Hose Assembly, ¼” x 44”..........21506506044 ...2
5..............................Hydraulic Hose Assembly, ¼” x 26”..........21506506026 ...2
1
4
5
3
3
2
2
16 Series, Model - 2816
Form 1503-1067 Page 1 of 11
Supplemental Valve Service Instructions for ML106 & ML110
Use the following instructions along with your Loader Operator’s Manual.
Applies to: Loader Serial Number 043417976 and after for ML106. Loader Serial Number 043217581 and after for ML110. 1. If your loader is equipped with a Nimco manufactured valve, refer to your Loader
Operator’s Manual for Installation and Operation Instructions. 2. If your loader is equipped with a Prince manufactured valve, use the following
Installation and Operation Instructions.
16 Series, Model - 2816
For
m 1
503-
1067
P
age
2 of
11
LO
AD
ER
INS
TA
LL
AT
ION
ST
EP
1.
Inst
all V
alve
Sta
nd to
Rig
ht H
and
Rea
r M
ount
as
show
n us
ing
one
(1)
1/2”
x 1
1/
2” b
olt,
1/2”
flat
was
her,
1/2
” lo
ck w
ashe
r an
d 1/
2” h
ex n
ut in
slo
t and
one
(1)
1/2
” x
1 1/
2” b
olt,
1/2”
lock
was
her
and
1/2”
hex
nut
in
rou
nd h
ole.
For
m 1
503-
1067
P
age
3 of
11
ST
EP
2.
Inst
all H
ydra
ulic
Con
trol
Val
ve to
V
alve
Sta
nd u
sing
one
(1)
5/1
6” x
3/4
” bo
lt an
d 5/
16”
lock
was
her
in to
p le
ft ho
le a
nd
two
(2)
5/16
” x
3/4”
bol
t, 5/
16”
lock
was
her,
an
d 5/
16”
flat w
ashe
r in
bot
tom
left
slot
and
rig
ht s
lot.
Atta
ch S
ingl
e Le
ver
Con
trol
(S
LC)
w/ r
egen
de
cal t
o ba
ck o
f val
ve s
tand
as
show
n in
surin
g flo
at p
ositi
on d
etai
l is
on to
p.
ST
EP
3.
Atta
ch a
fem
ale
quic
k co
uple
r to
al
l fou
r hy
drau
lic p
orts
indi
cate
d in
the
figur
e. M
ark
the
quic
k co
uple
rs w
ith
colo
red
nylo
n tie
s as
sho
wn:
1. R
ed -
Buc
ket C
yl. R
od E
nd
2. Y
ello
w –
Buc
ket C
ylin
der
Bas
e E
nd
3. B
lue
– Li
ft C
ylin
der
Rod
End
4.
Gre
en –
Lift
Cyl
. Bas
e E
nd.
3 2 4 1
16
Ser
ies,
Model
- 281
6
For
m 1
503-
1067
P
age
4 of
11
LO
AD
ER
INS
TA
LL
AT
ION
ST
EP
4.
Inst
all H
andl
e an
d R
ubbe
r B
oot t
o S
ingl
e Le
ver
Con
trol
Kit
(SLC
) as
follo
ws:
1. T
hrea
d nu
t and
slid
e lo
ck w
ashe
r on
to
hand
le.
2. S
crew
han
dle
onto
SLC
.
3. T
ight
en lo
ck n
ut.
4. P
ositi
on R
ubbe
r B
oot o
ver
hand
le a
nd
onto
SLC
. 5.
Rot
ate
rubb
er b
oot s
o th
at ta
ng o
n th
ree
side
s fit
into
gro
ove
of S
LC o
n th
ree
side
s.6.
Sec
ure
boot
with
cab
le ti
e 7.
Thr
ead
Kno
b on
to e
nd o
f han
dle.
No
te:
Ad
just
val
ve s
tan
d s
o v
alve
h
and
le is
co
mfo
rtab
le t
o o
per
ato
r fr
om
tra
cto
r se
at, t
hen
tig
hte
n
va
lve
stan
d h
ard
war
e.
ST
EP
5.
Atta
ch 9
/16”
JIC
mal
e en
d of
1/4
” x
44”
hydr
aulic
hos
e to
load
er tu
bing
. M
ark
the
quic
k co
uple
r en
d of
eac
h ho
se w
ith
colo
red
nylo
n tie
s of
indi
vidu
al c
olor
as
note
d be
low
.
1. R
ed –
top
line.
2.
Yel
low
– 2
nd li
ne fr
om to
p.
3. G
reen
– 3
rd li
ne fr
om to
p.
4. B
lue
– bo
ttom
line
.
Bun
dle
hose
s to
geth
er a
nd s
ecur
e as
sh
own
usin
g ny
lon
ties
prov
ided
with
load
er
kit.
12
34
Co
lor
ties
Han
dle
C
able
Tie
S
LC
Ru
bb
er
Bo
ot
Lo
ck N
ut
Kn
ob
Sec
ure
For
m 1
503-
1067
P
age
5 of
11
LO
AD
ER
INS
TAL
LA
TIO
N
ST
EP
6.
Atta
ch 3
/8”
x 42
” ho
ses
with
fit
tings
to th
e P
ower
Bey
ond,
“IN
” an
d “O
ut”
port
s on
the
Hyd
raul
ic C
ontr
ol V
alve
.R
oute
the
hose
s do
wn
the
outs
ide
of
Hyd
raul
ic C
ontr
ol V
alve
Sta
nd a
nd s
ecur
e ho
ses
as s
how
n w
ith a
pla
stic
tie
stra
p su
pplie
d w
ith lo
ader
kit.
ST
EP
7.
Whe
n in
stal
ling
load
er o
nly
on
trac
tor
atta
ch a
90 °
hyd
raul
ic a
dapt
er to
ea
ch p
ort i
nsur
ing
prop
er o
rient
atio
n as
sh
own
in th
e fig
ure
to th
e rig
ht.
To
inst
all
the
90°
hydr
aulic
ada
pter
s lo
cate
the
thre
e hy
drau
lic p
orts
loca
ted
on th
e rig
ht h
and
side
and
in fr
ont o
f the
rea
r m
ount
and
re
mov
e m
etal
plu
gs.
Atta
ch th
e 3/
8”
Hyd
raul
ic H
ose
conn
ecte
d to
Loa
der
Hyd
raul
ic V
alve
“IN
” P
ort t
o th
e O
utle
t Blo
ck
Pre
ssur
e P
ort “
P”.
Atta
ch th
e 3/
8”
Hyd
raul
ic H
ose
conn
ecte
d to
Loa
der
Hyd
raul
ic V
alve
“O
UT
” P
ort t
o th
e T
op P
ort
in th
e H
ydra
ulic
Out
let B
lock
“T
”. A
ttach
the
3/8”
Hyd
raul
ic H
ose
conn
ecte
d to
Loa
der
Hyd
raul
ic V
alve
“P
B”
Por
t to
the
Bot
tom
P
ort i
n H
ydra
ulic
Out
let P
ort “
N”.
P
B
PB
In
Pre
ssu
reO
ut
Tan
k
Sec
ure
“Ou
t”T
ank
“In
”P
ress
ure
16
Ser
ies,
Model
- 281
6
For
m 1
503-
1067
P
age
6 of
11
HY
DR
AU
LIC
VA
LV
E A
ND
HA
RD
WA
RE
5
31
4
7
8
2
16
10
15
6
15
11
1214
13
9
For
m 1
503-
1067
P
age
7 of
11
HY
DR
AU
LIC
VA
LV
E A
ND
HA
RD
WA
RE
Ref
eren
ce
Des
crip
tio
n
Par
t N
o.
Qty
.
1...
......
......
......
......
......
...H
ydra
ulic
Co
ntr
ol V
alve
w/ S
LC
....
......
......
......
......
...05
80-6
091
......
......
.1
2...
......
......
......
......
......
...S
ing
le L
ever
Co
ntr
ol K
it...
......
......
......
......
......
......
.....1
409-
3076
......
......
.1
3...
......
......
......
......
......
...V
alve
Sta
nd
Ass
emb
ly...
......
......
......
......
......
......
......
..120
4-20
79...
......
....1
4...
......
......
......
......
......
...H
ydra
ulic
Ho
se A
ssem
bly
, 1/4
” x
40”
......
......
......
....2
1003
4060
40...
.....
4
5...
......
......
......
......
......
...H
ydra
ulic
Ho
se A
ssem
bly
, 3/8
” x
42”
......
......
......
....2
2108
5060
42...
.....
3
6...
......
......
......
......
......
...P
last
ic T
ie S
trap
......
......
......
......
......
......
......
......
......
....0
554-
1013
......
......
.4
7...
......
......
......
......
......
...C
olo
r C
od
e T
ie S
trap
, Blu
e...
......
......
......
......
......
......
.055
4-20
01...
......
....2
R
ed...
......
......
......
......
......
......
..055
4-20
02...
......
....2
Y
ello
w...
......
......
......
......
......
....0
554-
2003
......
......
.2
Gre
en...
......
......
......
......
......
.....0
554-
2004
......
......
.2
8...
......
......
......
......
......
...H
ex H
ead
Cap
Scr
ew, 1
/2”
x 1
1/2”
......
......
......
......
...05
45-2
106
......
......
.2
9...
......
......
......
......
......
...F
lat
Was
her
, 1/2
”...
......
......
......
......
......
......
......
......
.....0
543-
2009
......
......
.1
10...
......
......
......
......
......
.Lo
ck W
ash
er, 1
/2”
......
......
......
......
......
......
......
......
......
0544
-201
2...
......
....2
11...
......
......
......
......
......
.Hex
Hea
d N
ut,
1/2
”...
......
......
......
......
......
......
......
......
..055
5-20
04...
......
....2
12...
......
......
......
......
......
.Hex
Hea
d C
ap S
crew
, 5/1
6” x
3/4
”...
......
......
......
......
.054
5-20
24...
......
....3
13...
......
......
......
......
......
.Lo
ck W
ash
er, 5
/16”
......
......
......
......
......
......
......
......
....0
544-
2009
......
......
.3
14...
......
......
......
......
......
.Fla
t W
ash
er, 5
/16”
......
......
......
......
......
......
......
......
......
0543
-200
6...
......
....2
15...
......
......
......
......
......
.Qu
ick
Co
up
ler,
Fem
ale
......
......
......
......
......
......
......
....0
580-
6067
......
......
.4
16...
......
......
......
......
......
.Qu
ick
Co
up
ler,
Mal
e...
......
......
......
......
......
......
......
......
0580
-601
3...
......
....4
16
Ser
ies,
Model
- 281
6
For
m 1
503-
1067
P
age
8 of
11
HY
DR
AU
LIC
VA
LV
E A
SS
EM
BL
Y
4
3
3
3
7
6
1
2
3
5
For
m 1
503-
1067
P
age
9 of
11
HY
DR
AU
LIC
VA
LV
E A
SS
EM
BL
Y
Ref
eren
ce
Des
crip
tio
n
Par
t N
o.
Qty
.
......
......
......
......
......
......
..H
ydra
ulic
Val
ve (
com
ple
te).
......
......
......
......
......
......
..058
0-60
91...
......
....1
1...
......
......
......
......
......
...V
alve
Bo
dy
......
......
......
......
......
......
......
......
......
......
......
No
t S
ervi
ceab
le...
1
2...
......
......
......
......
......
...S
po
ol.
......
......
......
......
......
......
......
......
......
......
......
......
...N
ot
Ser
vice
able
...2
3...
......
......
......
......
......
...S
eal K
it...
......
......
......
......
......
......
......
......
......
......
......
...05
80-6
096
......
......
.1
4...
......
......
......
......
......
...L
oad
Ch
eck
Po
pp
et...
......
......
......
......
......
......
......
......
.058
0-60
97...
......
....2
5...
......
......
......
......
......
...L
oad
Ch
eck
Sp
rin
g...
......
......
......
......
......
......
......
......
..058
0-60
98...
......
....2
6...
......
......
......
......
......
...L
oad
Ch
eck
Plu
g...
......
......
......
......
......
......
......
......
.....0
580-
6099
......
......
.2
7...
......
......
......
......
......
...P
ipe
Plu
g...
......
......
......
......
......
......
......
......
......
......
......
0580
-610
0...
......
....1
16
Ser
ies,
Model
- 281
6
For
m 1
503-
1067
P
age
10 o
f 11
SIN
GL
E L
EV
ER
CO
NT
RO
L K
IT
5
97
7
6
5
2
34
8
1
6
10
For
m 1
503-
1067
P
age
11 o
f 11
SIN
GL
E L
EV
ER
CO
NT
RO
L K
IT
Ref
eren
ce
Des
crip
tio
n
Par
t N
o.
Qty
.
......
......
......
......
......
......
..S
ing
le L
ever
Co
ntr
ol K
it (
com
ple
te).
......
......
......
......
1409
-307
6...
......
....1
1...
......
......
......
......
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16
Ser
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Model
- 281
6
