STRUCTURAL PRECAST PORTFOLIO - Acheson · STRUCTURAL PRECAST PORTFOLIO. ... This is underlined by...

STRUCTURALPRECASTPORTFOLIO

www.acheson-glover.com/precast

PRECAST CONCRETE: A PROFESSIONAL CHOICE

INTRODUCTION

CONTENTS

4FEATURES &ADVANTAGES

6WHAT TO USE & WHERE

7HOLLOWCOREFLOORING

8PRESTRESSEDFLOORING

12 16OTHERPRODUCTS

17OUR EXPERTS18

AWARDS23

MARKET SECTORS:

>> Education

>> Healthcare

>> Hospitals

>> Retail

>> Car Parks

>> Commercial

>> Industrial

>> Leisure

>> Hotels

>> Residential

>> Government Projects

>> Rail / Transport

by Raymond Acheson, Chief Executive

OUR PRODUCTRANGE

1919 20 21

Acheson & Glover (A&G) wasestablished as a family runbusiness over 50 years ago in 1960,with expertise in quarrying andconcrete products.

We’ve moved on a long way sincethen, but we still like to think ofourselves as a successful familybusiness, with the ethos of personalattention, quality and service.

With the support of our loyal anddedicated workforce, we havedeveloped a wide range of products,from blocks and readymix, rightthrough to specialised segmentalretaining walls and naturalaggregate paving.

We have been designing,manufacturing and supplying arange of structural precast concreteproducts for over 20 years.

Operating from modernmanufacturing facilities in NorthernIreland, we have a total annualcapacity of over 400,000m2 ofprestressed flooring and 10,000tonnes of precast stairs and landings.At the time of writing, this puts us inthe top three direct suppliers withinour industry in the UK.

All our products are designed andmanufactured to the latest Britishand European standards and arefully CE marked. Our qualitymanagement system is fullyaccredited under BS EN ISO 9001. The vast majority of aggregates aresupplied from extensive in-housereserves.

A&G offer “Complete PrecastConcrete Solutions” which wedeliver across the whole of the UKand Ireland. We have an in-houseteam with a wealth of technicalexperience and expertise that willsupport the customer at each stageof their project, and will deliver ontime and within budget.

2 3

STAIRS

THERMALMASS

21BREEAM

22THEENVIRONMENT

HEALTH & SAFETY

CE MARKING QUALITYSYSTEMS

WIDEST RANGE OF CONCRETE BUILDINGSOLUTIONS AVAILABLE

OURPRODUCTRANGE

Prestressed plate flooringAll the advantages of a plate flooring system without

the propping! A&G prestressed plate forms a

permanent shutter.

The A&G prestressed plate flooring system is designed

as a composite flooring option. This is an ideal

structural solution for incorporating other precast

elements, such as precast balconies and beams, which

can easily be tied into the floor zone.

>> Can be used on steel frame, insitu concrete

structures and traditional construction (block work)

>> Progressive collapse design can be easily achieved

>> Suitable for composite beam designs with steel or

concrete

>> Can accommodate concentrated point loads

>> Does not require propping during installation in

most cases.

We are experts in the design,manufacture, delivery and installation ofa range of structural concrete products:

Prestressed hollowcore flooringHollowcore flooring provides a comprehensive

structural design, incorporating progressive

collapse detail where necessary, suitable for a

wide range of domestic and commercial

applications.

With unsupported spans up to 18 metres, A&G

can design and manufacture to meet virtually

every requirement. Flooring slabs are available in

a range of depths: 100mm, 150mm, 200mm,

250mm, 300mm, 400mm and 500mm.

Hollowcore slabs are designed to have effective

shear key joints between adjacent slabs such that

when grouted the individual slabs form a system

that behaves similarly to a monolithic slab.

Hollowcore flooring can be combined with an

insitu structural concrete topping to form a

composite slab. This allows the engineer to

design for maximum load distribution and

minimum structural depth.

Hollowcore slabs are manufactured under rigidly

controlled factory conditions to meet the very

specific requirements of the customer. Service

ducts, recesses and openings are designed into

your floor and accurately incorporated during

manufacture

All hollowcore floors have inherent acoustic and

thermal qualities.

Reinforced hollowcore flooringBranded as Ultrafloor®, and designed primarily for the

housing sector, Ultrafloor provides a cost effective,

quick turnaround solution for housebuilders and

certain commercial applications. Ultrafloor is

manufactured in stock lengths up to a maximum span

of 5.3 metres, 600mm wide, and is available ex stock.

We can provide a complete package including site

dimensioning, design and installation.

Stairs & LandingsTo complement our flooring range, A&G supply a

wide range of precast stair and landing components.

All Precast components are manufactured under

factory controlled conditions, using only the highest

quality materials and moulds and designed and

manufactured to the latest British and European

standards.

4 5

COMPLETE PRECAST SOLUTIONS FROM CONCEPTION TO COMPLETION

FEATURES &ADVANTAGES OF PRECAST CONCRETE

All precast concrete products have the benefit of a factory controlled production environment,together with speed and ease of installation.

QualityWe have a proven record of quality of product and service.

This is underlined by our accreditation under BS EN ISO 9001

and certified CE marking of all our products. All flooring

and stair products are manufactured to an ‘Ordinary finish’

as defined in BS EN 13670 (Type A, BS8110) unless otherwise

agreed, and are suitable for direct decoration.

Design Flexibility Enhanced span capabilities can be achieved by utilising

design criteria. Floors can be designed to incorporate a

variety of factory formed holes notches, splays, reduced

ends, solid ends, open cores, progressive collapse design and

composite design within steel frames. Stairs can be

designed and configured for a wide range of applications.

SustainabilityPrecast concrete has excellent thermal properties and can

be used with various types of heating and cooling systems,

which makes it a real sustainable choice of designers and

clients. This is an important factor for BREEAM rating.

All waste is recycled on site and none goes to landfill.

CEM2 cement and recycled water is used in the

production of concrete.

Fire Resistance All A&G hollowcore floor units have an inherent 1

hour fire resistance. Higher resistances can be

achieved by increasing concrete cover and various

ceiling finishes.

Acoustic QualitiesPrecast units have a high resistance to both impact

and airborne sound, and comply with the latest

Building Regulations. We offer a range of high

density slabs in various depths to enhance these

qualities in applications such as care homes and

residential buildings.

Immediate Working PlatformFor follow-on trades, reducing any down times.

Safe and Fast Installation Compared to formwork and insitu concrete,

installation times are faster, making a positive

construction to the build programe.

FLOOR TYPE: MOST ECONOMICAL FOR: MOST USEFUL WHERE:

Hollowcore Spans 2m - 18m • Cost is important - most economical span / depth ratio.

Can be manufactured to suit almost any structure • Floor depth is important - achieves largest span with minimum depth. Can be

- concrete, steel and block work. fitted into steel beams to reduce overall floor depth.

Easily manufactured to suit unusual details and angles. • There are specific requirements - every floor is bespoke.

• Service openings are required - factory formed, rather than cast on site.

Prestressed Highly loaded areas or • Buildings have a lot of external structural elements.

Plate buildings over 4 stories. • There are high concentrated point loads (eg plant rooms).

• Type HA traffic loadings are required.

• Progressive collapse detail is needed.

• There are structural elements such as beams and balconies to be tied in.

• A continuous floor design is needed.

WHAT TO USE & WHERE

6 7

A broad guideline to the application of our flooring range.

A PROFESSIONAL CHOICEALLOWABLE HOLLOWCORE LIVE LOADS (kN/m2)Table indicates allowable characteristic loadings (allowance has been made for self weight of unit)

CLEAR SPAN LENGTH

100mm 150mm 150mm HD 200mm 250mm 300mm 400mm 500mm

2.4kN/m2 2.4kN/m2 3.0kN/m2 2.9kN/m2 3.45kN/m2 3.9kN/m2 4.6kN/m2 6.3kN/m2

UNIT SIZE

SELF WEIGHT

Manufactured to BS EN 1168 on heated steel beds in anenclosed, controlled factory environment, with a 28 daycube strength of concrete in excess of 50N/mm2, usingonly the highest quality raw materials you can beconfident of a consistent quality product.

Each floor is designed to our customer’s exactspecification. Service ducts, recesses and openings aredesigned into your floor and accurately incorporatedduring manufacture.

Saves TimeTime consuming site operations such as propping and

shuttering wet concrete are virtually eliminated thus having a

positive effect on the construction project.

Immediate PlatformOnce the A&G floor units have been placed in position and

grouted, they provide an immediate working platform for all

follow-on trades.

No Propping In most cases propping is not required with Hollowcore

flooring, saving time and money. The area below the floor

remains free from congestion allowing follow-on trades to

progress unhindered.

Design FlexibilityPrestressed Hollowcore floors can be designed to suit a very

wide range of buildings and meet most project criteria.

Quality FinishState of the art manufacturing techniques ensure a quality

finish. Direct decoration using suitable materials is possible in

many projects.

Diaphragm ActionOnce the A&G units have been grouted they can be assumed

to provide a floor providing full diaphragm action.

Service OpeningsService openings with a diameter less than 75mm can be

created through units after installation by drilling centrally

through the cores. You must consult with our design office

before commencing this work.

Generally service openings up to 300mm wide in a single

standard unit width are permitted subject to satisfying design

criteria. These should be factory formed.

Openings up to 1200mm can usually be accommodated,

subject to design criteria, using structural steel hangers

supplied by A&G at an additional cost.

All service openings formed by A&G are to be made good by

the main contractor after installation of service pipes etc.

PRESTRESSED HOLLOWCORE FLOORINGA&G prestressed Hollowcore flooring willtake the stress out of flooring for you.Manufactured in depths ranging from150mm - 500mm.

400mm

500mm

1200mm

150mm

100mm

200mm

250mm

1200mm

MILD STEEL HANGER

8 9

2.5m 21.0 – – – – – – –`

3.0m 14.0 – – – – – – –

3.5m 9.4 23.0 – – – – – –

4.0m 6.4 17.8 17.1 – – – – –

4.5m 3.8 13.7 13.0 24.3 – – – –

5.0m 10.8 10.1 19.3 – – – –

5.5m 8.6 7.9 15.6 24.3 – – –

6.0m 6.9 6.3 12.8 20.0 30.4 – –

6.5m 5.6 5.0 10.6 16.7 26.8 – –

7.0m 4.1 – 8.8 14.0 24.4 33.8 –

7.5m – – 7.4 11.9 20.9 29.0 –

8.0m – – 6.1 10.0 18.1 25.2 –

8.5m – – 4.5 8.5 15.7 21.9 –

9.0m – – – 7.3 13.7 19.2 35.6

9.5m – – – 6.2 12.0 16.8 31.4

10.0m – – – 5.3 10.5 14.8 27.9

10.5m – – – 3.7 9.2 13.1 24.9

11.0m – – – – 8.1 11.6 22.2

11.5m – – – – 7.2 10.3 19.9

12.0m – – – – 6.3 9.2 17.9

12.5m – – – – 5.6 8.2 16.1

13.0m – – – – 4.5 7.3 14.5

13.5m – – – – – 6.5 13.1

14.0m – – – – – 5.8 11.9

14.5m – – – – – 5.1 10.7

15.0m – – – – – 4.5 9.7

16.0m – – – – – – 7.9

17.0m – – – – – – 6.4

18.0m – – – – – – 5.2

FIGURES ARE FOR GUIDANCE ONLY PLEASE CONSULT OUR TECHNICAL TEAM FOR FULL DETAILS.When using maximum span consideration must be given to the effects of deflection, vibration and camber.

300mm

FIGURES ARE FOR GUIDANCE ONLY PLEASE CONSULT OUR TECHNICAL TEAM FOR FULL DETAILS. When using maximum span consideration must be given to the effects of deflection, vibration & camber.

ALLOWABLE HOLLOWCORE LIVE LOADS FOR COMPOSITE FLOORS (kN/m2)Table indicates allowable characteristic loadings (allowance has been made for self weight of unit plus 1.8kN/m2 for structural topping)

CLEAR SPAN LENGTH

100mm 150mm 150mm HD 200mm 250mm 300mm 400mm 500mm

175mm 225mm 225mm 275mm 325mm 375mm 475mm 575mm

UNIT SIZE

COMPOSITE DEPTH

SELF WEIGHT 4.2kN/m2 4.2kN/m2 4.8kN/m2 4.8kN/m2 5.3kN/m2 5.7kN/m2 6.4kN/m2 8.1kN/m2

3.0m 21.0 – – – – – – –

3.5m 16.4 – – – – – – –

4.0m 12.0 24.0 – – – – – –

4.5m 8.0 21.0 21.0 – – – – –

5.0m 5.0 17.0 17.0 – – – – –

6.0m – 10.1 9.3 18.5 27.9 28.8 – –

7.0m – 5.5 4.5 11.8 18.9 23.6 36.4 –

8.0m – – – 7.3 12.6 21.4 30.8 –

9.0m – – – 4.3 8.5 16.6 22.9 42.2

10.0m – – – 2.1 5.5 12.2 17.2 33.0

11.0m – – – – 3.3 8.9 13.0 25.8

12.0m – – – – – 6.4 9.8 20.4

13.0m – – – – – 4.4 7.3 16.1

14.0m – – – – – 2.9 5.3 12.7

15.0m – – – – – – 3.7 10.0

16.0m – – – – – – 2.3 7.8

17.0m – – – – – – – 5.9

18.0m – – – – – – – 4.3

150mm

75mmSTRUCTURAL CONCRETE

100mm

75mmSTRUCTURAL TOPPING

200mm


250mm


300mm


400mm


500mm


1200mm

1200mm

All bearings should be level and true with no debris. On masonry bearings there may be a requirement to provide a mortar bed, prior to the

placement of units.

Refer to BS EN 1168 for allowable tolerances on Slab dimensions which should be taken into consideration in the design process.

Visit our website for more information, full technical details and downloads: www.acheson-glover.com/precast

Hollowcore

NARROW BEARING ON STEEL

SIDE BEARING ON MASONRY

BEARING ON STEEL

BEARING ON SHELF ANGLE

CALCULATION OF MAXIMUM UNIT LENGTH

= c/c SUPPORT BEAMS - 1/2 MAX FLANGE WIDTH - 25mm TOLERANCE

FINISHES BY MAIN CONTRACTOR

NORMAL BEARINGt/2 - TOLERANCE

FLANGE WIDTHt > 165mm

t

REBATED ENDS

NOMINAL 75mm BEARING

c/c support beams


25mm

SHELF ANGLE WITHMIN. 150mm SUPPORTLEG GENERALLY

FINISHES BY MAIN CONTRACTOR

CONTINUOUS WET MORTAR BYMAIN CONTRACTOR TO TAKE UP CAMBER

FINISHES BY MAINCONTRACTOR

STRUCTURAL CONCRETE INFILL BYMAIN CONTRACTOR

TIE REINFORCEMENT BY OTHERSAT 600 C/C IN JOINTS ANDFACTORY FORMED SLOTSPROVIDED IN 1200 WIDE UNITS.

NOMINAL BEARINGt/2 - TOLERANCE(MIN. 65mm)

FLANGE WIDTHt < 165mm

t

TOLERANCE TOLERANCE

REBATED ENDSPROJECTION OF SHELF ANGLEBEYOND TOP FLANGE (MIN.)

50mm

NOMINAL 75mm BEARING SHELF ANGLE WITHMIN. 150mm SUPPORTLEG GENERALLY


10 11

A PROFESSIONAL CHOICE

Height of Upstands (mm) - H 45 60 85 110 135 135 135

Thickness of Plate (mm) - T 50 55 55 55 55 55 55

Composite Depth (mm) 150 175 200 225 250 275 300

3.0m unpropped clear span 15 27 33 39 45 51 57



4.5m unpropped clear span – 7 18 26 30 34 38

5.0m unpropped clear span – – 12 18 23 27 31

5.5m unpropped clear span – – 8 13 18 21 24

6.0m unpropped clear span – – – 9 13 15 16

6.5m unpropped clear span – – – 5 9 11 11

7.0m unpropped clear span – – – – 6 6 6

FIGURES ARE FOR GUIDANCE ONLY PLEASE CONSULT OUR TECHNICAL TEAM FOR FULL DETAILS.When using maximum span consideration must be given to the effects of deflection, vibration and camber.Greater clear spans can be achieved by mid-span temporary propping.

ALLOWABLE FLOOR LIVE LOADS (kN/m2) FOR UNPROPPED COMPOSITE PLATE

Table indicates allowable characteristic live loads for various upstand arrangements and plate thickness

using a 35N/mm2 insitu concrete topping (allowance has been made for self weight of composite unit).

Height of Upstands (mm) - H 45 60 85 110 135 135 135

Thickness of Plate (mm) - T 50 55 55 55 55 55 55

Composite Depth (mm) 150 175 200 225 250 275 300

3.0m propped clear span 20 27 33 39 45 51 57





5.5m propped clear span – – 11 17 18 22 25




7.5m propped clear span – – – 5 8 9 10

8.0m propped clear span – – – – 5 6 8

8.5m propped clear span – – – – – 4 6

FIGURES ARE FOR GUIDANCE ONLY PLEASE CONSULT OUR TECHNICAL TEAM FOR FULL DETAILS.When using maximum span consideration must be given to the effects of deflection, vibration and camber.

ALLOWABLE FLOOR LIVE LOADS (kN/m2) FOR PROPPED COMPOSITE PLATE

Table indicates allowable characteristic live loads for various upstand arrangements and plate thickness

using a 35N/mm2 insitu concrete topping (allowance has been made for self weight of composite unit).

The Advantages:

>> Does not require propping during installation - in most cases.

>> Suitable for concentrated point loads.

>> Suitable for HA Traffic loadings.

>> Easiest way of achieving progressive collapse detail.

>> No modification required for buildings over 4 stories.

>> Suitable for the creation of composite beam designs with

steel or concrete.

>> Can achieve a continuous floor design.

>> Manufactured to BS EN 13747.

Standard Composite SectionAs the system does not need propped, installation is fast

and hassle free. The upstand ribs can be used to support

the mesh at the correct level. The entire structure can be

completely decked before any concrete needs to be

poured giving you greater flexibility within the build

programme.

On a steel frame the complete building can be decked

out without any insitu concrete which can be poured to

suit the programming of edge details.

Please contact our design office on 028 8556 8441for full details.

PRESTRESSEDPLATE FLOORING

The A&G prestressed plate flooring system isdesigned as a composite option. It is ideal wherestructural elements such as balconies or beamsneed tied into the structure. Upstand ribs castonto the plate flooring during manufacture helpto eliminate the need for propping, but also actas reinforcement chairs, making it a veryversatile system.

PLATE FLOOR UNIT

CONCRETE TOPPING ON SITE

BY MAIN CONTRACTOR

ANTICRACKREINFORCEMENT BYMAIN CONTRACTOR

55mm

1200mm wide

STANDARD COMPOSITE SECTION

12 13

COMPOSITE STEEL BEAM DESIGN

COMPOSITE CONCRETE BEAM DESIGN

CANTILEVERED PLATE

PLATE FLOOR

UNIT

CANTILEVER

REINFORCEMENT BY

MAIN CONTRACTOR

PLATE FLOOR UNIT

CONTINUITY STEEL

REINFORCEMENT

BY MAIN CONTRACTOR

PLATE FLOOR

UNIT

BEAM REINFORCEMENT

BY MAIN CONTRACTOR

CONCRETE TOPPING ON SITE BY

MAIN CONTRACTOR


MAIN CONTRACTOR

ANTICRACK REINFORCEMENT

BY MAIN CONTRACTOR


BY MAIN CONTRACTOR


MAIN CONTRACTOR


BY MAIN CONTRACTOR

PRECAST COMPOSITE BALCONY

TOP REINFORCEMENTBY MAIN CONTRACTOR

PLATE FLOOR UNIT

PRECASTBALCONYUNIT

CONCRETETOPPING ON SITE

BY MAINCONTRACTOR

ANTI-CRACKREINFORCEMENT BY MAIN

CONTRACTOR

14 15Visit our website for more information, full technical details and downloads: www.acheson-glover.com/precast

WIDEST RANGE OF CONCRETEBUILDING SOLUTIONS AVAILABLE

Ground BeamsDesigned to meet your requirements - concrete beams

provide a strong, durable structural element.

BalconiesA key feature on many modern apartment buildings, well

designed and carefully detailed balconies can add to the

character of the building.

Like the rest of the structural precast range, balconies are

designed to our clients’ requirements and can incorporate a

variety of service openings, draining facilities and design

details, incorporating thermal break systems for steel,

timber or concrete solutions. Our extensive experience

ensures an excellent finish with careful detailing.

Lift ShaftsManufactured off-site in bespoke moulds and installed

quickly and efficiently by our specialist installation teams.

Working closely with your lift supplier, we can ensure that

all components are accurately positioned, including

channels, call button recesses and control panel recess.

Additionally we can design and manufacture the capping

slabs with all temporary and permanent anchors cast in,

ensuring a safe installation of all M&E components.

Because shafts are manufactured as a series of boxes, the

need for temporary works or propping is eliminated. They

can be designed to replace blockwork or even as shear walls.

Terraced Seating UnitsA&G concrete terraced seating units provide the

complete structural solution for fixed seating or

standing areas. The ideal choice for the use in sports

venues, leisure centres, swimming pools, concert arenas,

and conference venues, terrace units can be used

anywhere there is a requirement for banked seating.

Our terrace units can span up to 9 metres and are

available in a variety of profiles. Prefabricated in our

factory, the components are delivered to site ready for

installation by our contracts team. Fast installation of

this key element and the immediate creation of a safe

working platform greatly assists the follow-on trades

and helps to keep the construction programme on track.

The robust inert nature of concrete makes it ideal for

items such as seating terraces. The smooth, even, pale

grey surface can simply be sealed and left as the finish

or it can directly accept most other finishes such as

paint, timber or carpet. The superb fire performance of

concrete makes it ideal from a safety point of view.

Refer to our website for technical design and other

information on any of our products.

www.acheson-glover.com/precast

OTHERPRODUCTSA&G supply a wide range ofcomplementary products.

STAIRS

Concrete stairs offer a fast, efficient andcost effective option to insitu work,reducing labour on site, being fast toinstall and providing immediate accessto all floor areas.

The Advantages:

>> Flexible configurations - with the ability to make

custom-built moulds we can accommodate a wide

variety of staircase configurations and designs.

>> Innovative design - our designers work hard to keepapace with latest construction trends.

>> Quality finish - manufactured in a controlled factoryenvironment, using bespoke moulds gives a premium

quality finish.

>> Immediate access - improves site safety and efficiency.

>> Ease of programming - manufactured off-site anddelivered and installed to meet your build programme.

>> Manufactured to BS EN 14843.

>> Landings can incorporate any detail, such as curves orcantilevers.

>> Landings can be detailed for progressive collapse if required.

16 17

COMPLETE SUPPORT SERVICE

18 19

OUR EXPERTS

A&G provide Complete PrecastSolutions from conception tocompletion. We are very experiencedin all aspects of our business

Sales & EstimatingOur experienced estimating team, working fromdrawings, BOQs and specifications or any otherinformation provided, will prepare and submit detailedquotations for either supply only or supply andinstallation. We will always endeavour to find costeffective solutions in order to provide a value for moneyproduct and service. We have the expertise to valueengineer any project, and to advise on critical technicalelements of design.

Our Technical Sales Managers are available to meet withyou to discuss your requirements, offer advice andtechnical assistance on all aspects of the project andprocess your enquiry through to order.

DesignUsing the latest CAD and other design software packages,our highly trained and experienced team of TechnicalDesign Staff can produce accurate layout drawings tomeet client requirements.

Each project is overseen by a qualified structural engineerto ensure all aspects of the drawings are to the correctstandards and project specification.

ManufactureA&G precast products are manufactured to the higheststandards in a controlled factory environment. Subject tomanagements strict quality systems. The end productscomply with current British and European standards.

DeliveryOur planning and logistics department ensure that all ofyour delivery requirements are met. We are in constantcommunication with all of our projects and our clientsare kept informed of the delivery status daily.

InstallationOur fully qualified Contracts Management team willliaise with our client’s site representatives. Our planningprocess ensures that all aspects of the project are wellprepared and reported on.

We will prepare and submit detailed lift plans, methodstatements and risk assessments for approval by ourclient. Our floors and stairs can then be installed by ourfully trained and certified installation teams and inaccordance with the current code of practice.

Our planners also obtain daily weather forecasts, tominimise disruption from wind or other adverse weather,and ensure that build programmes are maintained.

All installations are inspected and handed over to theclient’s requirements and specification.

If you wish to arrange your own installation of ourproduct, refer to our website for our document entitledHandling Guidance. You must ensure that all installationoperatives hold the required certification of competency,with a minimum of CSCS Precast Concrete Installer andCPCS Slinger Signaller cards.

QUALITYSYSTEMSQuality control is an intrinsic part of our designand manufacturing process, and is manageddaily by a dedicated QA team, including in-house testing laboratories.

The company has a comprehensive Quality

Management System, fully accredited to BS EN ISO 9001.

CEMARKINGConstruction Products Regulation requiresthat all products subject to a HarmonisedEuropean Standard are CE marked fromJuly 2013.

All A&G products carry a CE Mark. CE Marking on

a product is a manufacturer's declaration that the

product complies with the essential requirements

of the relevant European health, safety and

environmental protection legislation.

We can provide job specific CE certification. Details

of our CE marking accreditation can be found on

our website:

www.acheson-glover.com/cemarking

BS EN 13369 Common rules for precast concrete products

BS EN 1168 Precast concrete products - Hollow core slabs

BS EN 13225 Precast concrete products - Linear structural elements

BS EN 13747 Precast concrete products - Floor plates for floor systems

BS EN 14843 Precast concrete products - stairs

A&G HAVE A POLICY OFCONTINUOUS IMPROVEMENT

HEALTH & SAFETY

We operate in a dangerous environment, using large

machinery to manufacture, transport and install

heavy concrete elements. We have a zero tolerance

approach to breaches of our internal policy and

external regulations.

The company Health & Safety Management System is

accredited and meets the standards set by OHSAS

18001, which is an Occupation Health and Safety

Assessment Series for health and safety management

systems.

All construction site activity is governed by Main

Contractor requirements to match or exceed current

legislative guidelines. We provide extensive risk

assessments and method statements for all works.

This is backed up by regular auditing, both internal

and external.

We are a signatory to and closely follow the

guidelines of the Precast Flooring Federation Code of

Practice for the Safe Installation of Precast Concrete

Flooring and Associated Components.

The company has signed up to the British

Precast Concrete Targets 2015 initiative

for Health & Safety. The objective is for

the long-term expectation of ‘Zero Harm’

to all those involved in our industry.

Our Contract Managers are highly trained and very

experienced. As a minimum, they are qualified

Appointed Persons, and hold a CSCS Manager Black

Card and trained to IOSH standards for Managing

Safely in Construction.

Health, safety and welfare of our employees,subcontractors and members of the publicwithin our sphere of activity are veryimportant to us.

20 21

BREEAM

In terms of the environmental impact, Precast Flooring

offers a solution that adds benefit to the overall health

and well being of a building, making reductions in

energy and improving on the material life cycle.

In a commercial application, Prestressed Hollowcore

generally achieves an A or A+ rating (ref: BRE Green

Guide 2008).

THERMALMASSTo achieve higher thermal mass, architects and

engineers can choose a flooring product which offers

both high mass and thermal conductivity properties.

The advantages of this thermal mass can be further

enhanced by offering the ability to control the

temperature of the slab. Working in conjunction with

mechanical engineers, A&G can offer a system which

circulates conditioned air through the cores of the slab

to change the thermal properties of the mass and

consequently the building.

In order to minimise this impact, we take a proactive

rather than reactive stance on environmental issues. In

recognition of these efforts, we have won a number

of environmental awards.

BS EN ISO 14001 CertificationBS EN ISO 14001 is a comprehensive tool that provides

all industry with a way of controlling environmental

impacts. A&G are certified for a multi-site

management system that documents environmental

impacts including: Energy Waste, Production Waste

and Carbon Emissions.

Control Of The Working EnvironmentAny industrial process can lead to pollution of the

surrounding environment and atmosphere. In the

quarrying and concrete product manufacturing

industry, our processes involve blasting raw aggregate,

crushing, screening, washing and finally the various

production processes to create our extensive product

ranges. Dust is the main environmental hazard within

our plants. In recognition of this the Company has

developed an Environmental Policy, which outlines the

Company’s commitment to the environment.

>> Dedicated environmental operative on each of our

manufacturing sites, responsible for dust control,

monitoring silt discharge and ensuring company

meets requirements of IPC (Industrial Pollution

Control) licence requirements

>> Train staff to ensure that the workforce

understands the environmental impact of both the

individual and company activities, and

environmental policy commitments

>> Actively promote the communication of issues

concerning the environment to staff, suppliers and

customers.

Waste Management & DisposalOur objective is to eliminate, reduce, reuse and where

possible recycle all forms of company waste. By doing

this it is possible for us to improve our environment,

maintain a safe and healthy workplace for our

employees, increase operational efficiencies and

achieve savings. Eliminating the generation of waste at

its source are prime considerations in all plant

operations. The company is committed to identifying

and implementing waste reduction opportunities

through encouragement and involvement of its

employees. We promote co-operation and co-

ordination between industry, local authorities and the

public towards the shared goal of reducing waste at its

source, re-using and recycling waste wherever possible.

Energy ManagementWe have targets for continual reduction in energy

usage (electricity, oil, gas, etc.) for given levels of

production.

WE ARE COMMITTED

THEENVIRONMENT

A&G recognise that the activities of theorganisation could potentially have asignificant impact on the environment.

AWARDS

Good Practice Commitments>> Water management and recycling.

>> Recycling and reuse of aggregates.

>> Dust suppression in operation for plant

movement, production processes including

crushing and screening.

>> Developing markets for by-products.

>> Adoption of noise suppression and

reduction techniques.

>> Implementation of waste management

systems in place across all locations.

>> Energy conservation projects.

>> Site restoration and aftercare.

>> Landscaping and improved visual amenity.

>> Ensuring that the company is adhering to

legislative requirements.

>> A Manager dedicated to environmental matters.

RestorationWaste material that cannot be recycled back into the

production process is used as an aid to restoration at

our sites. It helps to re-landscape and restore parts of

our sites no longer used for production purposes.

Corporate Social ResponsibilityA comprehensive social responsibility policy

illustrates A&G’s commitment to operating to the

highest standards in every aspect of its business. We

aim to run our business ethically, achieving

environmental stewardship to industry best practice,

striving to manage activities in a safe manner

protecting the health and safety of everyone

involved and encouraging social inclusion in the

communities in which we operate.

SustainabilityThe A&G Group is one of the most innovative and

progressive companies on the island of Ireland, it has

invested significantly in modern technology. We

believe that sustainable development is properly

achieved through a partnership, to enable people to

realise a better quality of life whilst protecting the

natural environment. This partnership approach

should be delivered together at national, regional and

local levels through an inclusive process. Our

commitment to positive environmental, social and

economic performance is visible through the

continuous assessment of our products and their

environmental impact.

We have achieved Sustainability

Charter membership from the British

Precast Concrete Federation.

British Precast has announced new Sustainability

Targets for 2020, together with Resource Efficiency

Action Plan (REAP). Refer to: www.britishprecast.org

You can download our environmental booklet at:

www.acheson-glover.com/downloads

>>MPA’s Health & Safety Conference & Awards

Runners-up Award for Engineering Initiatives. In

addition, Harold Workman received an ‘Individual

Recognition’ award for his personal contribution to

health and safety.

>> Gold Medal Award from British Precast

A&G Precast Ltd received a gold medal award as a

supplier of prestressed flooring planks (Olympic

Stadium) to the London 2012 Games.

>> Concrete Society Sustainability Award

A&G Precast Ltd are

pleased to be associated

with an award winning

project at MMU Student

School, Manchester.

22 23

WWW.acheson-glover.com/precast

ACHESON & GLOVER PRECAST LTD

HEAD OFFICE:11 Aghnagar RoadTullyvannonBallygawleyCo TyroneBT70 2HW

T: 028 8556 8441F: 028 8556 8447E: [email protected]

CALL OUR SALES TEAMT: 028 8556 8441

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