Stefan Meier, Thomas Werner – Global Product Management – Substation Automation ...€¦ ·...

Enabling digital substationsProcess bus IO system SAM600

Stefan Meier, Thomas Werner – Global Product Management – Substation Automation Systems

Contents

§ The digital substation

§ SAM600 1.0

§ Features

§ Application examples

§ ABBs product portfolio for process bus

§ Summary

SAM600Enabling digital substations

June 12, 2015| Slide 3© ABB Group

Digital Substation and IEC61850Today

IEC 61850 Station BusReplace wiring and legacyprotocols between baysby digital communication

Interface to fieldHardwired point to pointconnections betweenprimary and all secondaryequipment

IEC 61850-8-1

REB500 650 series670 series

Digital Substation and IEC61850Tomorrow

IEC 61850-8-1

REB500 650 series670 series

SAM600FOCS

IEC 61850-8-1IEC 61850-9-2 Digital substation

1) All signals digital, station and process2) Analog, status and commands3) Acquire once, distribute on a bus

FOCS ABB FOCS NCIT sensorSAM600 SAM600 – Standalone merging unit

Benefits of using process bus

§ Increased safety§ All signals digitized right at the source§ Reduced risk of electrical hazards

§ Integration of NCITs§ NCITs come with a digital interface§ Oil and SF6 free

§ Outage time reduction§ Faster installation with pre-tested process bus systems

§ Cost effective maintenance§ Higher degree of supervision§ Reduced spart parts

§ Lower requirements on CT/VT§ Reduced burden due to close proximity of electronics§ Reduction of cores (new installations)

June 12, 2015 | Slide 6

© ABB Group


§ Faster project delivery§ Reduced material (cabling)§ Reduced risk of cable engineering

§ High degree of standardization§ Pre-engineered and pre-tested building blocks, e.g. kiosks

§ Easier handling of late project changes§ All project-relevant data modelled with IEC 61850§ Use information for testing and verification tools

June 12, 2015 | Slide 7

© ABB Group

IET600

SAM600 1.0Features

SAM600 – the digital substation enabler

Modular IO system for process busapplicationsOptimized form factorCustomizable termination of primarysignalsFully compliant to standards

June 12, 2015 | Slide 9© ABB Group

Outdoor cubicle with SAM600 system


Modular IO system for interfacing primary equipment to IEC61850 process bus§ Connects to any conventional current or voltage transformers§ Provides time synchronization§ Optimally adapt to different application types by chanining SAM600

modules into a system

Compact and optimized form factor§ DIN-rail mountable for fast installation and replacement§ Installation in station panel or marshalling kiosks

Termination of primary cabling on SAM600 modules§ Termination of process and auxiliary signals§ Customizable terminals and standard cabling


SAM600-CT

SAM600-VT

SAM600-TS


IEC61850-9-2LE§ 9-2LE with 80 samples/cycle for protection and

operational metering§ Quality indication for test switch and fuse failure§ Simulation mode

Time synchronization§ Synchronizes with 1PPS or runs in free-running mode§ Provides 1PPS outputs for synchronizing bay level

devices§ Accuracy 1us or better

Communication§ Two IEC 61850 access points for IEC 61850-9-2LE traffic§ Each SAM600 module „merges“ local

Environmental§ Operating temp range: -40°C .. +70°C ambient§ IP class: IP20


SAM600-CT

SAM600-VT

SAM600-TS

Analog measurements

SAM600-CT§ 4 measurement channels @ 1A/5A nom, up to 100x In

§ 1A or 5A order variant

§ Indivdiually calibrated and temperature-compensated

§ 1 test switch indication input§ Indication via 9-2LE quality information

SAM600-VT§ 3 measurement channels @ 110V nom, up to 2x Un

§ Indivdiually calibrated and temperature-compensated

§ 3 fuse failure inputs directly wired via MCBs on the module

§ Indication via 9-2LE quality information

Communication§ 2 ports for IEC 61850 process bus

§ 2 ports for SAM600 system bus

§ SAM600 time synchronization via IEEE 1588

SAM600-CT, SAM600-VT

© ABB Group October 22, 2012 |Slide 3

SAM600-CT

SAM600-VT

Time synchronization and field gatewaySAM600-TS

© ABB Group October 22, 2012 |Slide 3

Time synchronization and gateway functionality§ Synchronize SAM600 to GPS via 1PPS§ Synchronize bay level IEDs via 1PPS§ Synchronize SAM600 system via IEEE1588

Communication§ 4 ports for IEC 61850 process bus§ 2 ports for SAM600 system bus§ SAM600 time synchronization via IEEE 1588

IEC 61850-9-2LE gateway§ Receive and forward IEC 61850-9-2LE traffic

SAM600-TS

SAM6001.0Application examples

SAM600 – the digital substation enablerEfficient upgrade for conventional substations

© ABB GroupJune 12, 2015 | Slide 15

IEC 61850-9-2LE

SAM600 modules inoutdoor cubicle

Relion Series IEDs andREB500 with process

and station bus

Application example with SAM600 modulesmounted in outdoor marshalling kiosk.

SAM600 – the digital substation enablerIntegrates with modern sensors


IEC 61850-9-2LE

DCB withintegrated FOCS

Relion Series IEDs andREB500 with process

and station busSAM600 modules inoutdoor cubicle

SAM600 can integrate currents from ABBsFOCS optical CT and combine it withconventional voltage measurements.

SAM600 – flexible placement, scalable communicationApplication example – line feeder


IEC 61850-9-2LE

SAM600 modulesper primary object Protection and control IEDs

Control

Feeder protection

Busbar protection

IEC 61850-9-2LEprocess bus

SAM600 modules are allocated per primary object.

With increasing SAM600 system size the amount ofcommunication port increases, allowing lean systemswith minimum Ethernet switches.

1PPS

SAM600 – flexible placement, scalable communicationApplication example – transformer feeder


IEC 61850-9-2LE

SAM600 modulesper primary object Protection and control IEDs

Control

Feeder protection

Busbar protection

IEC 61850-9-2LEprocess bus

Depending on the application, SAM600 modules areoptimally allocated per primary measurement points

1PPS

SAM600 – flexible placement, scalable communicationApplication example – split SAM600 setup


IEC 61850-9-2LE

Switchyard Station panel

Control

Feeder protection

Busbar protection

Optimizing fiber optic cabling, SAM600 can also beplaced close to P&C equipment in the station panel

1PPS

Digital SubstationsABBs product portfolio

ABB‘s portfolio for process bus applications

Station level§ SAS600 series of substation automation solutions

with IEC 61850 station bus

Bay level§ 670 series control and protection IEDs

§ REB500 Busbar protection system

§ IEC 61850 system engineering: IET600IEC 61850 testing: ITT600 SA Explorer

Process level – NCIT§ ABB NCITs for GIS, CP-MU merging unit for

ELK-CP14 and ELK-CP3 (current and voltage)

§ Fiber Optic Current Sensor FOCS-MU (current only)Freestanding or integrated in DCB

Process level – stand-alone merging units§ SAM600 process bus IO system

Overview


IEC 61850 station bus

IEC 61850 process bus

Remote control

Product portfolio670 series protection and control IEDs


§ 670 series high-end protection andcontrol IEDs with IEC 61850-9-2LE:

§ Bay control IED REC670

§ Line distance protection REL670

§ Line differential RED670

§ Transformer protection RET670

§ Generator protection REG670

§ All IEDs can have a 1PPS input forsynchronized sampling

§ All devices support mixed mode withconventional CT and VT interfaceseg, transformer low-voltage side fortransformer differential protection

§ Line differential protection runs withconventional and 9-2 remote-endsubstations

IEC 61850-9-2LE

Product portfolioREB500 busbar and breaker failure protection


§ REB500 decentralized busbarprotection system is fullycompliant withIEC 61850-9-2LE

§ Busbar protection

§ Breaker failure protection

§ End-fault protection

§ Seamless combination of bayunits with IEC 61850-9-2LEand conventional bay units inone system

§ This allows flexibleextension of conventionalsubstations

IEC 61850-9-2LE

Product portfolioELK-CP NCITs and merging unit for GIS applications

Sensor§ Fully redundant, combined current and

voltage sensor with Rogowski coils forcurrent and capacitive dividers for voltage

§ Redundant sensor electronics, nocalibration necessary

§ Covers metering, protection and controlaccuracy in a single device

6/12/2015© ABB Group

| Slide 24

Nominal values:100 … 4000AELK-CP14:175 … 300 kV/Ö3ELK-CP3:330 … 550 kV/Ö3

© ABB Group

Merging Unit§ IEC 61850-9-2LE-compliant anc KEMA

certified

§ Multiple Ethernet ports andconnections to NCITs offer highflexibility to system design

§ Reducing the need for Ethernetswitches in protection circuits

Product PortfolioFOCS-FS

§ ABB is implementing FOCS technologyto the needs for free standing designs

§ Same optical system design as forFOCS DCB

§ Specifications:

§ 72kV to 800kV

§ IEC 61850 9-2LE capability

§ Redundancy as option


height 1,80 m

weight 80 kg

height 2,72 m

weight 158 kg

height 3,23 m

weight 480 kg

Product portfolio

ABB’s functionally modular AISplatform is fully flexible to customerneeds

§ DCB

§ Integration of disconnecting functioninto circuit breaker (=disconnectingcircuit breaker, DCB)

§ FOCS

§ Integration of redundant opticalcurrent sensors to LTB with IEC61850-9-2LE process bus interface

DCB with integrated FOCS


ITT600 SA ExplorerSimple testing of sampled values


Conventional Process bus

IEC 61850-9-2Software replaces multimeter§ Intelligent software for the collection,

display and evaluation of sampled-valuestreams§ Oscilloscope display of U/I values§ Phasor diagram§ Quality information of all values§ Online and offline analysis

Summary

Why a pilot installation?

§ Ramp-up inhouse knowledge and experience with newtechnology§ Digital substations, process bus, sensors, relevant

standards§ Installation of electronics in marshalling kiosks in

the field§ Being involved and influence process bus product

and architecture design

§ Early adopt new technology

§ Test equipment from various manufacturers

§ Evaluate savings aspects

§ Use experience gained in specifications

ABB’s experience with IEC 61850-9-2 process busCompleted projects (highlights)

June 12, 2015 | Slide 30

Pilot installationBraemar, AUGIS NCIT,670series

Pilot installationBraemar, AUGIS NCIT,670series

Pilot installationLaufenburg, CHGIS NCIT,670series, REB500

Pilot installationLaufenburg, CHGIS NCIT,670series, REB500

Pilot installationBäsna, SEFOCS NCIT,670series

Pilot installationBäsna, SEFOCS NCIT,670series

Pilot installationBickigen, CHGIS NCIT,670series, 3rd party

Pilot installationBickigen, CHGIS NCIT,670series, 3rd party

Pilot installationUKGIS NCIT,670 series

Pilot installationUKGIS NCIT,670 series

Pilot installationNehden, DE3rd party NCIT,REB500

Pilot installationNehden, DE3rd party NCIT,REB500

2009 2010 2011 2012 2013

Real experience through real projects

InstallationLoganlea, AUGIS NCIT,670series, REB500

InstallationMillmerran, AUGIS NCIT,670series, REB500


§ Increased safety§ All signals digitized right at the source§ Reduced risk of electrical hazards

§ Integration of NCITs§ NCITs come with a digital interface§ Oil and SF6 free

§ Outage time reduction§ Faster installation with pre-tested process bus systems

§ Cost effective maintenance§ Higher degree of supervision§ Reduced spart parts

§ Lower requirements on CT/VT§ Reduced burden due to close proximity of electronics§ Reduction of cores (new installations)

June 12, 2015 | Slide 31

© ABB Group


§ Faster project delivery§ Reduced material (cabling)§ Reduced risk of cable engineering

§ High degree of standardization§ Pre-engineered and pre-tested building blocks, e.g. kiosks

§ Easier handling of late project changes§ All project-relevant data modelled with IEC 61850§ Use information for testing and verification tools

June 12, 2015 | Slide 32

© ABB Group

IET600

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