Stacked Ring Segmented Turning

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    Stacked Ring Segmented Turning

    Freedom is Never Free - by Curt Theobald

    Al Miotke

    [email protected]

    http://www.curttheobald.com/photos/FreedomsNeverFreeLg.jpg
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    Where do you start?...

    Galactic Journey - by Malcolm Tibbetts

    Or This!!

    Not with this!

    Deception on the Cocoboloby Malcolm Tibbets

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    Start with a good book or Video

    1. Woodturning with Ray Allen

    By Dale Nish

    2. The Art of Segmented Woodturning

    By Malcolm Tibbetts3. 3 DVD setMalcolm Tibbetts

    Volume 1 is a great way to start

    Available only at www.tahoeturner.com

    4. Check out the website for the segmenting chapter ofthe AAW.

    www.segmentedwoodturners.org

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    Reasons to try segmented turning?

    Create interesting and complex color patterns

    using natural color woods

    More affordable use of exotics

    No hollowing

    Forms that are not easy to accomplish from

    single piece of wood No end grain tear-out

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    Reasons you might avoid Segmenting?

    Projects are not a Saturday afternoon job.

    Cant use found wood (Easily)

    Lots of time away from the lathe

    Requires a little bit of math and planning

    You might need a few more tools (But is thatreally a problem!)

    Disk Sander

    Chop Saw

    Table Saw

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    Design Considerations

    FormColor

    Grain Alignment

    Feature Ring design

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    Start with a good plan

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    Nice Design .. But!

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    Stress Lines

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    This is what could Happen

    From Curt Theobald website

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    Designs dont need to be complex to

    be elegant

    Photos from Segmented woodturners website

    http://segmentedwoodturners.org/forum/photopost/showphoto.php?photo=209&size=big&cat=
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    The Process

    An overview

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    Make sure all tools are at 90.0

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    Dimension the Lumber

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    Cut the Segments

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    Table Saws are also popular

    but you need a good sled

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    A good Sled designCompliments of Malcolm Tibbetts

    Posted on website: segmentedwoodturners.org

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    Sand the Segments

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    Start Gluing!

    What is the Best Glue?

    PVA Glue

    Titebond Original is the most common choice

    Provides high bonding strength Some flexibility when cured.

    Easy water based clean-up

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    Clamping styles

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    Half Rings and Full Rings

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    Gluing larger half rings

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    Gluing the full ring

    Make sure the bottom is flat

    Make sure each half ring is 180.0

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    Sand the rings

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    One way to sand completed rings

    without a drum sander

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    Stack the rings and glueYou dont need a fancy press!

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    Finally, Start Turning

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    The Assembly Process

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    The construction form

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    Assemble all therings needed

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    Sand the Rings

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    Turn each ring to the same diameter 2.15

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    All the rings turned and sanded

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    Drill rings to wall thickness

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    Cut the rings in half

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    Rings split to 3/8 thickness

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    Rings arranged in

    the correct orderfor final assembly

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    Angle the rings

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    Angle jigs

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    Fit each ring

    Tape to hold in place

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    All the rings in place

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    Start Clamping

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    More clamping

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    The final Dry Fit

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    After lots of sanding