ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

INTRODUCING SPLINE

Spline is the world’s largest producer of spline gauges and master gears-

a position of authority based on absolute specification and supreme quality.

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

GO AND NOGO SPLINE PLUG GAUGES

Conform to any of thefollowing standards:-ISO (International)DIN (Germany)ANSI / AGMA (American)JIS (Japanese)

Range:-Max. diameter 500mmMin. diameter 5mmMax. number of teeth 500Max. pitch 25.4 moduleMin. pitch 0.1 moduleMax. tooth length 300

Typical Tolerances:-Profile 0.005mmTotal Spacing 0.005mmRunout 0.005mmTooth Alignment 0.0025mmTooth Thickness 0.005mm

Profiles:- Involute, Serration, Parallel (straight or helical)

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

7

GO AND NOGO SPLINE RING GAUGES

Conform to any of thefollowing standards:-ISO (International)DIN (Germany)ANSI /AGMA (American)JIS (Japanese)

Range:-Max. diameter 500mmMin. diameter 5mmMax. number of teeth 500Max. pitch 25.4 moduleMin. pitch 0.1 moduleMax. tooth length 150

Typical Tolerances:-Profile 0.005mmTotal Spacing 0.005mmRunout 0.005mmTooth Alignment 0.0025mmSpace Width 0.005mm

Profiles:- Involute, Serration, Parallel (straight or helical)

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

2

SPUR AND HELICAL MASTER GEAR

Conform to any of thefollowing standards:-ISO (International)DIN (Germany)AGMA (American)JIS (Japanese)

Range:-Max. diameter 300mmMin. diameter 6mmMax. number of teeth 550Max. pitch 25.4 moduleMin. pitch 0.1 moduleMax. tooth length 150

Typical Tolerances:-Total Profile 0.003mmAdjacent Pitch Error 0.0025mmTotal Pitch Error 0.009mmTotal Tooth Alignment Error 0.0025mmRadial Runout 0.005mm

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

13

GO SPLINE RING GAUGE AND TAPER MASTER PLUG

Taper tooth master plugswith fit and wear lines areused to monitor the wearof ring guages duringcomponent manufacture.The ring gauge is groundto fit the master plug for original and replacement ring gauges.

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

1

Can be supplied with analogue or digital indicators.Alternatively, a transducerport can be incorporated forSPC type analysis on PC.

* Spline indicators having 2 opposite sectorsof teeth can be supplied for measuring actual tooth thickness.

For measuring component effective tooth thickness.*

VARIABLE SPLINE INDICATOR RING GAUGE WITH SETTING MASTER PLUG

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

4

VARIABLE SPLINE INDICATOR RING GAUGE WITH SETTING MASTER PLUG

Can be supplied with analogue or digital indicators.Alternatively, a transducerport can be incorporated forSPC type analysis on PC.

* Spline indicators having 2 opposite sectorsof teeth can be supplied for measuring actual tooth thickness.

For measuring component effective tooth thickness.*

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

5

HELICAL VARIABLE SPLINE INDICATOR RING GAUGE WITH SETTING MASTER PLUG

Can be supplied with analogue or digital indicators.Alternatively, a transducerport can be incorporated forSPC type analysis on PC.

* Spline indicators having 2 opposite sectorsof teeth can be supplied formeasuring actual tooth thickness.

For measuring component effective tooth thickness.*

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

6

HELICAL VARIABLE SPLINE INDICATOR PLUG GAUGE WITH SETTING MASTER PLUG

Can be supplied with analogue or digital indicators.Alternatively, a transducerport can be incorporated forSPC type analysis on PC.

* Spline indicators having 2 opposite sec-tors of teeth can be supplied for measuring actual tooth thickness.

For measuring component effective tooth thickness.*

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

9

SPLINED LOCK UP CONCENTRICITY RING GAUGE

The component is mounted on centreswhilst the concentricity ring is clampedonto it. The outside diameter of the concentricityring is concentric to the pitch circle diameter, hence with the aid of a runoutchecking device i.e. dial indicators ortransducers, inspection of the componentdatum faces or diameters can be carriedout.

Range :-Max. diameter 300mmMin. diameter 10mmMax. tooth length of component 300mm

Concentricity tolerance between outsidediameter and spline pitch circle diameteris 0.005mm

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

3

ROTALOCK MANDREL

Used for the clamping ofsplined components.This particular type is suitablefor side fitting splines.Clamping is on spline flanks.

Function:-Grinding, Turning.

Machine face plate mounted mandrel.

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

10

EXPANDING KEY TYPE MANDREL

Used for the clamping ofsplined components.Expanding keys make this typeof mandrel suitable for majordiameter fitting splines.

Function:-Grinding, Turning.

Machine face plate mounted mandrelusing machine drawbar to actuate.

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

11

HELICAL SPLINE FIXTURE GAUGE AND SETTING RING

Function:-Measurement betweenballs of an internal helicalsplined component.

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

12

TAPERED AND HELICAL SPLINED MANDRELS

Principle:-Tapered splines (involute orserrated) to allow the pitchline location of componentinternal splines.Tooth thickness taper accomodates full spread ofpart space width tolerance.

Application:-Rotate on centres to allowrunout inspection ofcomponent datum faces or diameters.

Range:-Max. diameter 300mmMin. diameter 6mm

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

00158

HELICAL INTERNAL MASTER COMPONENT REPLICA

Conform to any of the following standards:-ISO (International)DIN (Germany)AGMA (American)JIS (Japanese)

Range:-Max. diameter 300mmMin. diameter 6mmMax. number of teeth 550Max. pitch 25.4 moduleMin. pitch 0.1 moduleMax. tooth length 75

Typical Tolerances:-Cylindricity of Outside diameter 0.005mmEnd Face Parallelism 0.002mmRunout of Outside diameter to Pitch diameter of teeth 0.010mmTotal Profile 0.003mmAdjacent Pitch Error 0.0025mmTotal Pitch Error 0.009mmTotal Tooth Alignment Error 0.0025mm

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

14

GEAR ARTEFACT

Function:-Highly accurate lead and involute artefact for verification and calibrationof gear testing machines.

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

15

MASTER WORM GEARS

Typical Tolerances:-Total Profile 0.003mmPitch Error 0.0025mmRadial Runout 0.005mm

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

16

SPLINE SIZING TOOLS

1. Broaching ring for sizinginvolute or serrated splines.

2. Male ‘push broach’ for cutting fine internal splines.

3. De-burring cutter for removing burrs / fraise on external splines.

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

0015

17

HELICAL SPLINED ELECTRODE IN COPPER

Function:-Spark erosion of helicalinternal profiles.

ISO 9001:2000 FS 503702 ISO 14001:2004 EMS 525187

ENVIRONMENTALMANAGEMENT

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