Speciality Flow Meters

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    BY:BY:

    MANISHA NARVEKARMANISHA NARVEKAR

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    OPERATING COSTS ARE REDUCED BYOPERATING COSTS ARE REDUCED BY

    CHANGING PRACTICESCHANGING PRACTICES

    Best practices to reduce operating costs are:1)1) Using fowmeters designed toUsing fowmeters designed toEimin!teEimin!te

    Im"#se $inesIm"#se $inesto minimi%e t&e need 'orto minimi%e t&e need 'or

    m!inten!n(em!inten!n(e

    )) UsingUsing Non*+e(&!ni(! +etersNon*+e(&!ni(! +etersto minimi%eto minimi%em!inten!n(e (osts,m!inten!n(e (osts,

    -)-) Utii%ingUtii%ing Predi(ti.e +!inten!n(ePredi(ti.e +!inten!n(eto (om"eteto (om"etem!inten!n(e on/ on t&ose meters t&!tm!inten!n(e on/ on t&ose meters t&!tre0#ire itre0#ire it

    )) +inimi%ing Perm!nent Press#re $oss+inimi%ing Perm!nent Press#re $oss

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    E$I+INATING +ECHANICA$ +ETERS REDUCESE$I+INATING +ECHANICA$ +ETERS REDUCES

    DO2NTI+E AND +AINTENANCE COSTSDO2NTI+E AND +AINTENANCE COSTS

    Large Obstruction to earLarge Obstruction to ear Mo!ing "artsMo!ing "arts

    No Obstruction to earNo Obstruction to ear No Mo!ing "artsNo Mo!ing "arts

    $i0#id T#r3ine +eter B!de 2e!r (!#ses in!((#r!(/ !nd e.ent#!/ down*time,$i0#id T#r3ine +eter B!de 2e!r (!#ses in!((#r!(/ !nd e.ent#!/ down*time,

    B!de Re"!(ement re"resents !most 14 t&e "ri(e o' ! new meterB!de Re"!(ement re"resents !most 14 t&e "ri(e o' ! new meter

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    E$I+INATING I+PU$SE $INES REDUCESE$I+INATING I+PU$SE $INES REDUCES

    POTENTIA$ $EA5 POINTS O6ER 789POTENTIA$ $EA5 POINTS O6ER 789

    Tr!dition! Inst!!tion

    "otentia# Lea$ "oints % &'"otentia# Lea$ "oints % &'"ot( Lea$ "oints %"ot( Lea$ "oints %''

    "ot( Lea$ "oints % )"ot( Lea$ "oints %& *+

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    +INI+ISING PRESSURE $OSS+INI+ISING PRESSURE $OSS

    "ressure Loss"ressure Loss, -epends on t.e /o0 tec.no#og1 se#ected-epends on t.e /o0 tec.no#og1 se#ected

    , "ressure drop ran$ing2"ressure drop ran$ing2

    1, Coriois

    , Ori:(e4No%%e

    , 6orte;

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    Flow Meters / Manisha NarvekarFlow Meters / Manisha Narvekar 6629/11/200629/11/2006

    +AGNETIC+AGNETIC

    INDUCTI6EINDUCTI6E>$O2+ETERS>$O2+ETERS

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    +AGNETIC >$O2 +ETERS+AGNETIC >$O2 +ETERS

    PRINCIP$EPRINCIP$E

    2OR5ING PRINCIP$E ? >ARADAY@S $A2

    U = K x B x V x D

    K = instrument constant

    B = magnetic field strength

    V = mean flow velocity

    D = electrode spacing

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    A measrin! t"e

    A liner

    A #air o$ ele%tro&es

    A #air o$ $iel& %oils

    A ma!neti% shiel&in!

    A hosin!

    THE CONSTRUCTION O> THE >$O2 HEADTHE CONSTRUCTION O> THE >$O2 HEAD::

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    3.e signa# !o#tage is pic$ed up b1 e#ectrodes t.at are in3.e signa# !o#tage is pic$ed up b1 e#ectrodes t.at are inconducti!e contact 0it. process /uid 4 insu#ated 5ro6 t.econducti!e contact 0it. process /uid 4 insu#ated 5ro6 t.e

    tube 0a##(tube 0a##( 7#o0 rate is7#o0 rate is

    3.e signa# !o#tage 8i is con!erted b1 signa# con!erter into3.e signa# !o#tage 8i is con!erted b1 signa# con!erter into/o0 indication 9i/o0 indication 9i

    And con!erted into standardied signa#s appropriate to t.eAnd con!erted into standardied signa#s appropriate to t.eprocessprocess

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    SE$ECTION O> +AG*+ETER O6ER U>+SE$ECTION O> +AG*+ETER O6ER U>+

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    SUITAB$E INSTA$$ATION $OCATION

    +AGNETIC >$O2 SENSOR

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    +AGNETIC >$O2 SENSORINSTA$$ATION GUIDE$INES

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    NEE- O7 ;RO8N-IN;NEE- O7 ;RO8N-IN;

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    3er6s e

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    AD6ANTAGES O> A +AG+ETERAD6ANTAGES O> A +AG+ETER

    No parts inside:No parts inside:

    Same diameter as matingSame diameter as matingpipe:pipe:

    No moving parts:No moving parts:

    ith the liner we achieve!!ith the liner we achieve!!

    tu"e

    #lectrode

    liner

    C tdC td

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    T&e m!gnet :ed is "resentT&e m!gnet :ed is "resentt&ro#g&o#t t&e tot!t&ro#g&o#t t&e tot!

    fowmeter,fowmeter,

    Res#tRes#t, E;(eent !.!r!ging o' t&eE;(eent !.!r!ging o' t&e

    fow "ro:e !o.er t&efow "ro:e !o.er t&e(om"ete "i"e se(tion,(om"ete "i"e se(tion,

    , Red#(ed ee(t o' t&eRed#(ed ee(t o' t&e.eo(it/ "ro:e onto t&e.eo(it/ "ro:e onto t&eme!s#ring !((#r!(/ me!s#ring !((#r!(/

    , S&ort #"stre!m str!ig&tS&ort #"stre!m str!ig&tse(tion re0#iredse(tion re0#ired

    Contd,,,Contd,,,

    magnet field lines

    VS

    US

    flow strings

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    APP$ICATION CRITERIAAPP$ICATION CRITERIA

    1) Cond#(ti.it/ o' t&e i0#id,

    ) Ee(t o' i0#id o"er!ting tem"er!t#re

    -) +!gneti( fow meter m#st !w!/s 3e '#

    ) $i0#id s&o#d not (ont!in entr!ined g!ses,

    7) Periodi( (e!ning is re0#ired i' 3#id*#" is

    t&ere,

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    CORIO$ISCORIO$IS

    >$O2 +ETER>$O2 +ETER

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    MEAS8RIN; "RIN=I"LEMEAS8RIN; "RIN=I"LE

    3.e 6easuring princip#e is based on t.e3.e 6easuring princip#e is based on t.e

    contro##ed generation o5 =orio#is 7orces(contro##ed generation o5 =orio#is 7orces(3.ese 5orces are a#0a1s present 0.en3.ese 5orces are a#0a1s present 0.en

    bot. trans#ationa# and rotationa#bot. trans#ationa# and rotationa#

    6o!e6ents are superi6posed(6o!e6ents are superi6posed(

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    CHANGE IN PHASE SHI>T DUE TO TUBECHANGE IN PHASE SHI>T DUE TO TUBE

    OSCI$$ATIONSOSCI$$ATIONS

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    =ONS3R8=3ION2=ONS3R8=3ION2

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    =HAN;E IN "HASE SHI73=HAN;E IN "HASE SHI73

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    SE$ECTION O> CORIO$IS O6ER ORI>ICESE$ECTION O> CORIO$IS O6ER ORI>ICE

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    PROCESS CONDITIONPROCESS CONDITION

    AD6ANTAGESAD6ANTAGES

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    AD6ANTAGES AD6ANTAGES

    1) A 0ide range o5 /uids t.at are o5ten inco6patib#e

    0it. ot.er /o0 6easure6ent de!ices(

    &>Independent o5 Re1no#ds nu6ber(

    ?> =orio#is /o06eters pro!ide a direct 6ass /o06easure6ent (

    +>=orio#is /o06eters .a!e outstanding accurac1(

    )> 3.e rangeabi#it1 o5 t.e /o06eters is usua##1 on t.eorder o5 &@: or greater(

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    7) A Coriois fowmeter is (!"!3e o' me!s#ringm!ss fow r!te .o#metri( fow r!te f#id densit/!nd tem"er!t#re * ! 'rom one instr#ment,

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    $I+ITATIONS $I+ITATIONS

    > =orio#is /o06eters are not a!ai#ab#e

    5or #arge pipe#ines(

    &> =orio#is /o06eters are e =orio#is /o0 6eters .a!e dicu#t16easuring t.e /o0 rate o5 #o0pressure gas(

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    U$TRASONICU$TRASONIC

    >$O2 +ETER>$O2 +ETER

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    >> Acoustic signa#s are trans6itted andAcoustic signa#s are trans6itted andrecei!ed a#ong a diagona# 6easuring pat.(recei!ed a#ong a diagona# 6easuring pat.(

    &>&> A sound 0a!e goingA sound 0a!e going do0nstrea6do0nstrea60it. t.e0it. t.e

    /o0 tra!e#s 5aster t.an a sound 0a!e/o0 tra!e#s 5aster t.an a sound 0a!egoinggoing upstrea6upstrea6against t.e /o0(against t.e /o0(

    ?>?> 3.e diCerence in transit ti6e is direct#13.e diCerence in transit ti6e is direct#1proportiona# to t.e /o0 !e#ocit1 o5 t.eproportiona# to t.e /o0 !e#ocit1 o5 t.e#i9uid(#i9uid(

    INTRODUCTIONINTRODUCTION

    THEORY O> OPERATION

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    THEORY O> OPERATION

    Time dieren(et"ro"ortion!

    to fow .eo(it/V

    A(t#! .o#me r!te'rom

    V; (ross*se(tion!!re!

    P#se tr!nsit timesme!s#red #"stre!m downstre!m

    Press#re Tem"er!t#re in"#ts #sed to

    (om"#te St!nd!rd 6o#me +!ss fow r!tes DTime o.er dist!n(eF so timing !nd dimensions!re (riti(! to fow meter "er'orm!n(e

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    -I77EREN=E IN 3RANSI3 3IME-I77EREN=E IN 3RANSI3 3IME

    $low velocity

    'ensor

    A

    'ensor

    (

    D=%ipeDiameter

    )rans&%er * +e%eiver o$ A%osti% 'i!nals

    A%osti% 'i!nals

    ,m- .elo%it o$ 'on&

    CALCULATION OF FLOW VELOCITYCALCULATION OF FLOW VELOCITY

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    CALCULATION OF FLOW VELOCITYCALCULATION OF FLOW VELOCITY

    &ransit time = istan%e

    '#ee&

    Downstream Sensor ' to B

    Upstream Sensor B to '

    )(A -

    , . %os

    )A( -

    , . %os

    - i#e &iameter - A%osti% #ath len!th

    .m- Flow velo%it me&im

    ,m- .elo%it o$ son& me&im

    V ( cos )

    Vm

    *

    D

    +m

    &ransducer '

    )rans&%er (

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    2etted

    G!s 4 Ste!m$i0#id

    C!m"*on

    >owmeters

    2etted C!m"*onPort!3e Port!3e2etted

    G!s 4 Ste!m$i0#id

    C!m"*on

    >owmeters

    2etted C!m"*onPort!3e Port!3e

    U$TRASONIC >$O2 +ETERING*BYU$TRASONIC >$O2 +ETERING*BY

    +ETER TYPE+ETER TYPE

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    U$TRASONIC >$O2 +ETERINGU$TRASONIC >$O2 +ETERING3HE ANA3OMY: E33E-3HE ANA3OMY: E33E-

    E#ectronics or3rans6itter

    =ab#es

    7#o0ce##

    3ransducer

    "rea6p#iers F;ason#1>

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    E#ectronics or 3rans6itte

    =ab#es

    =#a6ping 7i

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    2etted2etted C!m"*OnC!m"*On

    Accurac1Accurac1 @()@() , & , &

    Maintenance costsMaintenance costs Near JeroNear Jero Lo0Lo0

    Insta##ation costsInsta##ation costs Hig.er F"ac$age>Hig.er F"ac$age> Lo0Lo0Insta##ation e$O2 +ETERING*2ETTED

    INSTA$$ATION 6S, C$A+P ONINSTA$$ATION 6S, C$A+P ON

    B2T TECHNO$OGYB2T TECHNO$OGY

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    B2T TECHNO$OGYB2T TECHNO$OGY

    , B#er Te(&noog/B#er Te(&noog/

    De.eo"ed 'orDe.eo"ed 'or

    Hig& !nd $ow Tem"er!t#reHig& !nd $ow Tem"er!t#re

    *88 to

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    B2T TECHNO$OGYB2T TECHNO$OGY

    3.e so#ution:3.e so#ution:, No So#id Rod but 7iber Acoustics na6ed: B3No So#id Rod but 7iber Acoustics na6ed: B3 , Bund#eBund#e a!eguidea!eguide3ec.no#og1 S1ste63ec.no#og1 S1ste6

    Fiberacoustic Bundle

    or waveguide

    Flange

    Cool Piezoelement

    ,ot $luidSound

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    )ransmitte& 'i!nal

    -eceived Signals

    'oli& ($$er

    254 mm

    () "$$er

    #longated Signal

    Sharp +lean Signal

    B2T TECHNO$OGYB2T TECHNO$OGY

    Signa# =o6parisonSigna# =o6parison

    SE$ECTION O> U>+ O6ERSE$ECTION O> U>+ O6ER

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    SE$ECTION O> U>+ O6ERSE$ECTION O> U>+ O6ER

    ORI>ICEORI>ICE

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    PROCESS CONDITIONPROCESS CONDITION

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    SELE=3ION O7 87M OVER =ORIOLISSELE=3ION O7 87M OVER =ORIOLIS

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    AD6ANTAGESAD6ANTAGESAD6ANTAGESAD6ANTAGES

    Non intrusi!eNon intrusi!e No 6o!ing partsNo 6o!ing parts

    GG no 0earno 0ear

    GG no pressure #ossno pressure #ossGG no c#oggingno c#ogging

    7#uid properties .a!e no eCect on per5or6ance7#uid properties .a!e no eCect on per5or6ance 7or conducti!e and nonGconducti!e 6ediu6s7or conducti!e and nonGconducti!e 6ediu6s Hig. accurac1 o!er 0ide 6easuring rangeHig. accurac1 o!er 0ide 6easuring range Hig. turndo0n ratioHig. turndo0n ratio

    Starts 6easuring 5ro6 ero /o0Starts 6easuring 5ro6 ero /o0

    BiGdirectiona#BiGdirectiona#

    S"E=I7I=A3ION SHEE3 7OR MA;GME3ERS"E=I7I=A3ION SHEE3 7OR MA;GME3ER

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    S"E=I7I=A3ION SHEE3 7OR 87MS"E=I7I=A3ION SHEE3 7OR 87M

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    S"E=I7I=A3ION SHEE3 7OR =ORIOLISS"E=I7I=A3ION SHEE3 7OR =ORIOLIS

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