SPARE PARTS CATALOGUE - K.J. JOHNSON TM 2009 Spare Parts...SPARE PARTS CATALOGUE Ape TM 2009 Chassis...

TM Benzina N38_000U01

SPARE PARTS CATALOGUE

Ape TM 2009

Chassis prefix: ZAPT10000Engine prefix: ATM2M

TM BenzinaN38_000U01 - Ape TM 2009


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Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

Engine........................................................................................................................................................................................... 12

Table 01.01 - Key.................................................................................................................................................................... 12

Table 01.02 - Engine, assembly..............................................................................................................................................13

Table 01.04 - Engine gaskets.................................................................................................................................................. 14

Table 01.05 - Crankcase..........................................................................................................................................................15

Table 01.06 - Crankshaft.........................................................................................................................................................16

Table 01.07 - Cylinder-pistston-wrist pin unit........................................................................................................................17

Table 01.12 - Cylinder head cover......................................................................................................................................... 18

Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 19

Table 01.18 - Oil pump...........................................................................................................................................................20

Table 01.21 - Flywheel magneto............................................................................................................................................ 22

Table 01.22 - Alternator......................................................................................................................................................... 23

Table 01.28 - Rear transmission.............................................................................................................................................24

Table 01.31 - Gear-box components......................................................................................................................................26

Table 01.32 - Gear lever.........................................................................................................................................................28

Table 01.33 - Internal gear selectors......................................................................................................................................29

Table 01.34 - Clutch................................................................................................................................................................31

Table 01.39 - Carburettor, assembly - Union pipe................................................................................................................. 33

Table 01.40 - Carburetor's components.................................................................................................................................34

Table 01.42 - Silencer............................................................................................................................................................. 35

Table 01.45 - Air filter............................................................................................................................................................ 36

Table 01.46 - Secondary air box.............................................................................................................................................37

Frame - Plastic parts - Coachwork...............................................................................................................................................38

Table 02.01 - Frame/bodywork.............................................................................................................................................. 38

Table 02.04 - Rear chassis/body.............................................................................................................................................39

Table 02.05 - Engine mounts................................................................................................................................................. 41

Table 02.06 - Front doors - Glass...........................................................................................................................................42

Table 02.07 - Front door components................................................................................................................................... 43

Table 02.12 - Cab components.............................................................................................................................................. 44

Table 02.13 - Seat belts..........................................................................................................................................................45

Table 02.17 - Loading body open - Side boards.................................................................................................................... 46

Table 02.18 - Loading body open (Tipper).............................................................................................................................47

Table 02.20 - Dropsides and tailboard................................................................................................................................... 48

Table 02.22 - Tilting system................................................................................................................................................... 50

Table 02.24 - Tilting pump - Components............................................................................................................................. 52

Table 02.27 - Windshield - Glass............................................................................................................................................53

Table 02.28 - Front and rear window lift regulator............................................................................................................... 54

Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 55

Table 02.36 - Front covers - Mudflaps................................................................................................................................... 56

Table 02.38 - Plates - Emblems..............................................................................................................................................57

Table 02.40 - Front seats........................................................................................................................................................58



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Table 02.45 - Driving mirror/s................................................................................................................................................ 59

Table 02.46 - Locks................................................................................................................................................................. 60

Table 02.47 - Fuel tank...........................................................................................................................................................61

Table 02.52 - Oil tank............................................................................................................................................................. 62

Table 02.58 - Heating............................................................................................................................................................. 63

Handlebars/Steering.....................................................................................................................................................................65

Table 03.01 - Handlebars coverages...................................................................................................................................... 65

Table 03.02 - Meter combination - Cruscotto........................................................................................................................66

Table 03.06 - Handlebars - Master cil....................................................................................................................................67

Table 03.07 - Steering post articulation.................................................................................................................................68

Table 03.09 - Steering wheel..................................................................................................................................................69

Suspensions - Wheels.................................................................................................................................................................. 70

Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 70

Table 04.07 - Front suspension - Shock absorber/s...............................................................................................................71

Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 72

Table 04.13 - Front and rear wheels......................................................................................................................................73

Table 04.14 - Spare wheel......................................................................................................................................................74

Braking system - Transmissions................................................................................................................................................... 75

Table 05.02 - Brake jaw..........................................................................................................................................................75

Table 05.03 - Transmissions....................................................................................................................................................78

Table 05.04 - Braking system................................................................................................................................................. 79

Table 05.05 - Control pedals - Levers.................................................................................................................................... 80

Table 05.07 - Parking brake....................................................................................................................................................82

Electrical system...........................................................................................................................................................................83

Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................83

Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................84

Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 85

Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 86

Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 88

Table 06.08 - Main cable harness.......................................................................................................................................... 89

Table 06.16 - Front and rear windscreen wiper.................................................................................................................... 90



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Finished products

Code Validityno finished product



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Code No. table Pos.000097 01.06 9000292 01.21 8000439 01.05 3001564 01.42 4002139 01.31 13002383 02.04 32002383 02.47 5002418 02.47 4002440 03.07 22002613 01.40 13003038 02.22 25003038 05.05 25003054 01.21 7003054 01.33 32003054 02.33 3003054 02.36 4003054 02.36 7003054 02.47 11003054 02.52 4003054 02.58 19003054 02.58 33003055 01.21 10003055 02.04 23003055 02.28 11003055 02.33 12003055 06.05 23003056 01.33 4003056 01.39 5003056 01.45 13003056 02.07 20003056 02.18 5003056 02.20 24003056 02.22 36003056 02.28 3003056 02.58 11003056 05.02 14003056 05.04 21003056 06.05 20003056 06.06 6003056 06.16 2003057 01.05 4003057 01.39 11003057 02.04 15003058 01.42 6003058 02.04 26003058 02.05 9003058 02.18 16003058 02.22 40003058 02.40 11003058 03.07 19003058 04.02 21003058 05.02 33003058 05.05 32003058 06.05 13003068 05.02 48003207 05.04 27003207 05.05 17

0032912 02.18 100032912 02.22 13003978 01.07 8

004882U 03.07 9005433 01.05 15005437 01.05 11005713 01.33 9005965 01.28 11005965 01.32 5005965 05.03 7

Code No. table Pos.005967 02.04 27005970 01.34 19005970 05.03 9006026 01.32 6006125 02.52 11006133 01.05 18006175 01.33 7006380 01.32 23006381 04.02 11006414 03.07 4006450 01.28 27006618 01.07 3006630 03.07 21006635 03.07 24006647 05.02 6006650 05.02 56006662 01.06 12006705 01.18 5006708 01.18 16006708 01.28 9006708 01.32 7006714 01.32 14006844 04.02 19006965 01.21 9006968 01.12 12006968 02.40 3006970 05.05 9006977 01.05 10006977 01.32 11006977 01.34 30006978 05.04 25006978 05.05 23007066 01.28 26008103 02.04 33008327 01.05 9008372 01.33 3008375 02.28 4008411 01.05 13008415 01.05 16008419 01.05 12008432 02.04 35008432 02.17 10008432 02.33 2008432 02.36 5008432 02.36 8008432 02.46 15008432 06.05 17

0084402 05.03 18008455 01.02 7008455 01.02 8008455 02.52 3008455 06.04 7008455 06.05 27008728 01.28 7008806 01.18 8008835 01.32 8008836 01.28 10008843 01.28 2008847 02.46 5008933 01.28 4008936 02.07 19008987 01.12 7008987 01.15 2009000 02.22 6009101 01.31 7010047 02.04 21012531 02.47 2

Code No. table Pos.012531 02.52 5012533 01.39 6012533 02.07 21012533 02.28 2012533 05.04 20012533 06.04 3012536 05.02 15012540 02.05 15012540 02.07 7012540 05.05 31012540 06.05 14012557 01.06 7012557 01.21 11012761 05.07 17012778 02.04 16012790 05.02 43013501 01.32 17013754 01.12 8013754 01.15 3013754 02.12 16013755 06.05 10013763 01.02 9013843 05.05 13013880 01.05 19013880 02.33 9013880 05.05 2013880 06.01 7013950 05.05 8013962 04.10 14013963 01.02 10014246 04.02 7015202 01.31 32015252 01.28 39015330 04.13 6015550 02.58 14015561 01.05 14015561 01.32 10015561 01.34 28015563 01.34 29015578 01.28 37015585 02.28 12015599 01.28 5015612 01.21 5015656 01.32 13015656 01.34 27015715 02.12 18015730 02.58 38015846 02.04 20015859 02.06 7015859 02.58 23015859 02.58 37015911 03.02 4015935 01.18 12015935 01.46 7015952 02.07 11016058 01.05 2016343 03.06 16016404 01.21 6016405 01.18 11016405 02.04 22016405 02.28 10016405 02.33 13016406 01.28 31016406 01.33 13016406 01.33 37016406 01.34 5016406 01.45 14



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Code No. table Pos.016406 02.18 8016406 02.22 37016406 02.52 13016406 02.58 12016406 03.07 12016407 01.05 5016407 01.34 31016407 01.39 12016408 01.22 20016408 01.42 3016408 02.04 28016408 02.05 10016408 02.18 15016408 02.22 30016408 02.40 8016408 03.07 18016408 05.05 27016410 01.22 23016410 01.28 38016410 02.22 19016410 03.07 2016410 04.07 2016410 04.10 15016410 05.07 15016414 04.10 12016516 01.18 32016626 05.02 45016670 03.02 13017701 02.04 12017702 02.04 17017718 02.17 8017720 02.07 4018209 01.06 10018508 02.58 31018509 02.07 22018536 02.07 25018538 03.06 1018544 02.12 2018572 05.02 52018592 02.20 13018622 04.10 4020006 02.33 7020008 04.02 24020008 05.02 37020104 02.47 12020104 02.58 20020105 02.04 10020105 02.33 14020106 01.39 4020106 01.45 15020106 02.18 9020106 02.22 38020106 02.28 1020106 02.52 9020106 03.07 7020106 05.04 19020106 05.07 22020106 06.04 4020106 06.05 11020107 01.05 6020107 01.39 10020108 01.22 21020108 01.42 7020108 02.04 30020110 02.18 13020110 02.22 20020110 04.10 16

Code No. table Pos.020110 05.07 13020114 04.10 11020206 02.58 13020206 05.05 29020206 06.05 21020208 05.05 37021110 04.07 1021110 04.10 5021118 05.02 47021120 05.02 41021216 01.06 8021216 01.21 12021216 05.04 7

0249672 02.04 190249672 06.05 26030052 01.33 27030052 05.02 13030072 01.22 19030077 05.04 24030077 05.05 15030078 04.02 20030078 05.02 32030079 02.07 5030080 02.05 12030081 02.05 8030082 02.05 17030084 02.05 7030088 05.05 45030097 03.07 1030103 05.07 16030113 02.18 23030113 02.22 21030115 04.10 13030153 04.10 10030209 01.31 27031023 02.58 5031040 02.58 18031059 02.33 11031084 01.33 20031084 02.22 35031086 02.46 9031087 01.45 16031087 02.18 4031087 03.07 11031087 05.05 36031088 01.33 12031088 02.58 10031088 06.05 18031088 06.06 5031089 01.15 8031089 01.45 11031089 02.33 10031090 01.45 17031090 05.05 1031090 05.05 28031091 01.39 7031091 02.52 16031092 01.28 30031092 01.33 28031092 01.34 3031092 05.04 22031116 02.18 17031116 02.22 10031116 02.40 10031117 02.04 29031119 01.12 13031119 02.04 31

Code No. table Pos.031119 02.05 14031119 02.18 20031119 02.22 29031119 05.05 26031120 02.22 24031153 02.22 34031159 01.22 22048197 05.04 6056825 02.58 27057939 02.22 39060201 02.12 19061859 05.07 14061860 05.07 24071633 02.04 34072761 06.08 7074451 05.04 28074451 05.05 18074456 06.16 4074521 05.02 9075765 02.05 16075765 04.02 22075765 05.02 34077713 01.05 17078186 05.02 40078307 01.12 11078307 01.15 9078307 02.33 8078783 01.31 31078785 01.31 30078795 01.34 26090457 01.31 24090854 04.14 9093994 01.40 11094221 01.40 25098698 03.02 1099315 01.40 20099316 01.40 19099326 01.40 22101434 01.42 5101481 03.06 4102111 06.03 1105392 02.12 8105498 04.02 23105498 05.02 35107369 01.33 18107369 01.33 24107556 03.07 16108827 02.58 9108995 01.33 2109096 02.58 2109098 02.58 3109329 02.58 6

1093305 02.58 4109744 02.58 7

1107264 01.28 12111356 01.28 29

1115814 01.32 4112171 01.33 26112172 01.33 35112173 01.33 31112174 01.33 29112175 01.33 30112202 01.32 18112258 01.34 25112867 01.28 33112875 01.22 16112898 01.28 6



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Code No. table Pos.113256 01.22 17113276 01.39 9113278 01.28 34113634 01.22 24113711 01.39 2

11547559 02.18 7115476 02.18 6115530 01.15 7115738 01.15 5115817 02.46 10116037 05.02 2116232 05.07 20116310 05.05 19116310 05.05 39116365 01.22 14117401 05.03 22117402 05.03 21117404 05.03 23117433 03.07 10117435 03.07 20117660 02.04 9118020 02.18 21118020 02.22 17118022 02.22 16118023 02.18 22

1180234 02.22 18118563 05.05 44119090 03.09 3119375 03.07 15122781 04.02 17122781 04.10 7124980 04.14 6125223 04.02 13125289 01.28 3125322 06.05 29125344 05.05 38125352 05.05 42125353 05.05 46125354 05.05 33125355 05.05 35125467 05.07 9126018 01.05 7126135 05.04 2

1261363 05.04 3127046 02.04 24127152 02.47 20127152 02.52 6127587 02.47 17127619 06.05 28127790 06.05 6127863 05.04 10127927 05.04 11128009 02.36 6128389 01.33 19128633 05.02 50128635 01.31 5128854 05.05 41

1291593 02.04 3129516 01.31 22129522 01.33 36129622 05.07 11132129 01.28 19132134 01.28 16132136 01.28 21132244 01.28 18132637 01.34 4133425 01.34 14

Code No. table Pos.133439 05.03 13133516 01.18 2134591 01.06 5

1349965 01.34 21363034 01.07 4136339 01.07 5136371 05.04 12136447 01.33 23136448 01.33 25136761 01.33 11136762 01.33 10136916 05.04 17136992 01.33 8

1370513 05.02 54137113 05.05 47137130 01.07 5137131 01.07 5137132 01.07 5138241 05.02 38138241 05.02 7138393 01.31 8140090 02.46 4140435 06.08 4

1404945 02.58 1140619 06.06 2141407 02.47 14141591 01.42 8141663 02.46 7141664 02.46 6141666 02.46 8141833 02.46 13142115 02.18 12142116 02.18 11142116 02.22 28143315 01.18 7143316 01.18 19143328 01.18 15144400 01.34 9144408 01.34 16144520 01.18 10144521 01.18 9

1445244 01.18 3145104 01.34 15145298 06.08 8146086 01.18 18146087 01.18 17149323 01.45 5151070 01.40 28152608 01.40 23154604 04.02 25154609 01.04 1154631 02.27 3154753 01.40 3154783 01.40 18157227 01.45 6157228 01.45 3157713 06.05 19157714 06.06 4157715 01.22 1158831 02.46 3159015 01.31 29159920 01.22 13159921 01.22 11159922 01.22 12159923 01.22 9159924 01.22 7159925 01.22 8

Code No. table Pos.159926 01.22 6159927 01.22 5159928 01.22 4159929 01.22 15159931 01.22 3159932 01.22 2159936 01.22 18160654 06.03 9162312 01.45 21162314 01.45 20162391 01.12 2162548 02.17 13162549 02.17 12163015 06.03 2164293 01.45 12165155 01.28 20165415 01.31 8165416 01.31 8165417 01.31 8165418 01.31 8166741 01.18 30167016 01.34 22167017 01.34 24167018 01.34 23167226 01.34 21167761 01.34 8168065 01.28 24168904 01.06 14

1689095 01.34 71697284 01.28 251697285 01.31 25169733 01.31 9169734 01.31 10169735 01.31 11169736 01.31 12169737 01.31 6169738 01.31 14169767 01.06 3169809 01.06 13169810 01.06 6174524 05.04 16174874 04.07 4174874 04.10 8175493 05.02 42175497 04.02 9176190 05.02 53177079 04.02 5177080 04.02 4177132 03.06 14177133 05.03 8177141 03.06 13177147 03.06 6177148 03.06 5177431 05.02 28177432 05.02 29177468 04.07 3177468 05.02 8177507 03.06 9177559 05.02 46

17789109 03.06 12177936 05.04 18

1781856 05.02 24178187 05.02 25178193 05.02 39

1782255 01.31 26178550 04.02 3178609 02.12 9



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Code No. table Pos.178610 02.12 7178745 03.01 2178745 03.02 2178750 05.02 21178790 04.13 7178808 05.02 18178811 04.02 16178811 05.02 31178838 04.02 18178838 05.02 30179013 05.04 15179060 05.02 23179060 05.02 4

1794751 03.07 6179476 03.07 5179614 03.07 3179926 03.07 13179927 03.07 8179928 03.07 23179929 03.07 14180379 01.31 28180680 01.22 10182363 02.06 14183059 04.14 7183062 01.40 17184138 01.18 22185217 02.52 10185222 02.52 7187970 02.05 5188276 02.17 4188277 02.17 6

1882785 02.17 5188282 02.17 7

1883616 02.01 8189058 02.12 4189137 02.33 15

1891385 02.58 16189317 02.47 7189320 02.47 18189322 02.47 10189740 05.07 4189741 05.07 7189745 05.07 8189746 05.07 6189747 05.07 10189748 05.07 2189749 05.07 3189750 05.07 12189751 05.07 18189885 06.05 4189940 06.05 3191002 06.08 5191962 01.33 15192207 02.12 5192208 02.12 6193049 02.06 8193836 05.03 12

1944505 02.28 5194721 02.40 2194945 02.04 2194945 06.08 6

1949485 02.01 14195006 01.21 3195482 05.05 7195542 01.40 16195543 01.40 15195700 01.12 10

Code No. table Pos.195718 01.18 31195764 01.40 10195769 01.40 24195770 01.40 26195772 01.40 21195774 01.40 6195776 01.40 1195784 01.40 5195785 01.40 2195788 01.40 7196108 01.21 4196302 05.02 55196628 02.06 4196868 02.47 19197097 05.03 6197100 05.03 11197101 05.03 10197369 02.36 2197370 02.36 1197422 01.07 6197423 01.07 6197424 01.07 6197425 01.07 6

1975180001 01.07 21975180002 01.07 21975180003 01.07 21975180004 01.07 2

197523 01.07 2197524 01.07 2197525 01.07 2197557 06.03 5

1980386 02.01 91980395 02.01 51980416 02.01 101981012 02.04 25198881 02.27 1199076 01.28 32

1996041 01.06 1199899 01.18 4199927 01.31 1199928 01.31 2199929 01.31 18212069 02.06 13

21229209 02.40 7212492 02.27 5212493 02.27 4212540 02.28 9212558 02.17 9212569 02.07 9212571 02.28 8212607 02.05 18212608 02.05 4212632 02.06 12212708 02.07 1212709 02.07 14212711 02.07 12212713 02.07 13212723 02.06 3212728 02.07 8213181 02.07 23213182 02.07 24213631 02.05 6213683 05.05 5213684 05.05 6213686 05.05 4213716 06.03 10213717 06.03 11

Code No. table Pos.213749 02.28 6213793 02.36 3213798 06.03 4213809 02.36 11

2139795 02.06 92139805 02.06 102140165 01.45 10214134 02.36 10214163 02.58 30214165 05.03 17214168 05.03 20214227 04.14 10

2142915 02.04 72142945 02.04 62142975 02.04 52143075 02.04 82143125 02.04 42143145 02.04 182143213 02.04 142144415 02.01 6214442 02.58 34214482 06.03 8214485 02.12 15214550 02.58 35214772 02.22 26214772 06.01 11214801 04.14 5215015 02.58 21215018 02.58 22

2156613 01.21 1216150 02.05 19216159 06.01 10216170 02.33 6216191 02.58 24216327 02.47 15216353 02.58 17216468 03.01 4216524 02.28 7

2165855 02.18 192165855 02.22 27216640 02.58 32

2167185 02.18 182167185 02.22 142167725 02.18 3216777 02.04 11216893 02.18 2216988 01.45 18217149 01.45 19217165 02.46 14217166 02.46 11217254 02.47 3

2174065 02.47 6217582 02.06 11217635 01.18 6

21793902 01.33 162179413 01.33 21217944 01.33 22217946 01.33 6

21794901 01.33 34218335 01.18 13218592 02.12 3218894 01.33 5219021 02.58 25219024 02.58 28219025 02.58 29219026 02.58 26219277 01.33 33



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Code No. table Pos.219396 01.33 1220123 01.32 2220124 01.32 9220157 01.32 15220220 02.05 3

2202353 01.21 2220302 01.18 23220303 01.18 24

2204025 01.39 8220403 01.45 9220575 01.28 17

2210536 01.18 29221098 01.18 26221140 01.18 27221142 01.18 28

2212006 01.34 172212016 01.34 18221203 01.18 21221204 01.18 20221225 01.18 1

2212475 01.34 1221261 01.06 4221278 01.32 1

2212786 01.32 32213004 01.18 25221354 01.18 33

2215686 01.31 162215696 01.31 17221736 01.34 20222478 01.06 11222479 01.34 13222486 01.34 10222487 01.34 11222488 01.34 12

2224905 01.34 6224362 01.06 15224979 05.03 19225296 03.06 10225298 03.06 11225300 03.06 3225302 03.06 2225549 05.02 20225729 03.09 1226612 04.07 6227687 05.02 5

2279015 04.02 262283020001 05.02 49

229264 05.05 16229267 05.05 20229271 05.05 21229272 05.05 22229284 05.04 4229285 05.04 13229700 05.07 23230655 01.15 1230660 02.13 3230661 02.13 2231284 02.22 5231308 01.12 4231370 04.10 3231370 05.02 44232419 02.07 16232420 02.07 17

2332365 02.01 7234259 02.12 10235008 03.06 7235218 01.05 20

Code No. table Pos.239228 01.28 22239229 01.31 19239230 01.31 21239231 01.31 23239232 01.31 20239236 01.28 8239281 01.31 22239687 06.16 3241279 02.40 4

2416435 02.01 112416625 02.01 122416645 02.01 13243303 05.02 57243804 05.02 3

2441295 06.06 12441445 05.02 272441455 05.02 26244159 05.02 36

2443025 04.02 15244474 02.12 17244474 02.33 5244690 04.14 8244951 01.15 6244998 01.12 6245038 05.02 19

2451932 05.02 12245203 01.45 2245955 01.40 27

2461985 05.02 12462074 05.02 22246509 01.28 14246509 05.05 10

2466341 02.05 1246636 05.04 8246682 02.05 2246836 01.28 13247454 01.33 14247486 02.47 9247975 05.04 9248570 01.45 4249169 01.33 17

2495205 05.04 23252166 05.05 12252884 05.04 1253297 05.05 43253301 05.05 34253516 05.04 5253517 05.04 14254485 05.05 50256285 06.05 16257052 02.52 12257053 02.52 14257094 02.46 2257134 01.45 8257134 02.58 15257134 02.58 8257478 02.06 1257479 02.06 2259830 05.05 49260016 02.52 2260379 02.58 36260409 04.13 4260409 04.14 3260467 04.10 6261435 02.12 1261437 03.01 1261449 02.07 3

Code No. table Pos.261450 02.06 5261537 02.06 6261986 02.52 8263449 02.52 1263599 01.45 1264058 02.58 39264266 02.22 32264266 02.24 1264740 02.20 29264741 02.20 30264742 02.20 28264743 02.20 34264752 02.20 21264753 02.20 20264753 02.20 8264755 02.20 19264755 02.20 7264778 02.20 23264783 02.20 12264783 02.20 25264784 02.20 18264785 02.20 4264802 02.20 17264803 02.20 16264811 02.24 2264812 02.24 3264813 02.24 12264816 02.24 5264817 02.24 15264818 02.24 14264819 02.24 8264821 02.24 11264822 02.24 6264823 02.24 4264826 02.24 9264827 02.24 10264828 02.24 7264829 02.20 5264834 02.20 6264948 02.20 9264949 02.20 10

2654624 03.06 15266596 05.05 11

2671725 04.10 22671735 04.10 12681924 01.28 36268218 05.02 51270991 04.13 5270991 04.14 4

2882735 01.28 12883555 01.05 1288671 01.12 1288730 01.28 23288840 01.42 2290102 06.05 7290103 06.05 8290172 06.03 6290173 06.03 7290267 06.06 3290405 06.05 25290859 06.05 22290860 06.05 24292022 06.04 6292178 02.05 13400282 01.18 14402384 05.03 2402384 05.03 5



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Code No. table Pos.414424 01.45 7414837 02.20 27414946 02.07 6431044 01.28 35478533 01.46 2486279 01.12 3486942 01.46 3486943 01.46 4493433 02.24 13493618 04.02 1493619 04.02 2493971 01.40 4493972 01.40 9500531 01.06 2500532 01.06 2500533 01.06 2500534 01.06 2565057 02.22 3565058 02.22 156512R 04.13 256512R 04.14 156513R 04.13 156513R 04.13 356513R 04.14 256534R 02.13 1565429 03.02 3565639 02.40 1565664 02.36 9565798 02.33 4565799 02.33 1565810 02.12 14565929 02.12 12566050 02.12 20566051 02.12 21566074 02.20 22566122 05.02 10566859 01.39 3567605 02.07 10567834 02.22 15567837 02.38 1567840 06.04 5567857 05.07 19567858 05.07 21567860 03.02 8567986 03.02 10568001 05.07 5

5680285 02.17 25680295 02.17 1568051 03.02 12568053 03.02 14568058 03.02 9568073 05.07 1568194 06.01 8

5682415 02.04 15682575 04.02 14568367 02.40 6568372 05.02 17568373 05.02 16568377 05.02 58568379 05.02 59568440 02.20 1568505 03.06 8568570 05.05 3568636 02.22 4568636 05.05 14568637 02.20 26568650 05.05 40

Code No. table Pos.568760 02.22 23568768 02.22 22

5687695 02.01 155687705 02.01 16568790 06.16 9

5687965 02.18 1568927 04.02 10568928 04.02 6568929 04.02 8568930 04.02 12569254 06.16 5569355 02.22 11569577 02.07 26569578 02.07 2569724 01.02 3575826 02.38 3581339 06.04 1581340 06.04 2581341 03.09 2581369 06.01 2581370 06.01 1581372 06.01 9581373 06.01 3581375 06.01 5581376 06.01 6581377 02.22 8581405 06.05 15582017 06.16 1582296 02.22 41582296 06.08 9582305 02.22 12583764 06.03 3

600697M 06.05 1611600 01.02 5611601 05.05 48611602 02.22 7611610 06.05 9611616 02.22 31611641 05.03 3611643 05.03 1611747 01.02 6611763 02.17 11

6117665 02.17 3611872 06.16 10612342 02.45 1612343 02.45 2613431 06.08 3613444 06.08 1613445 06.08 2613606 06.01 4613726 02.07 15613726 02.46 1613726 02.47 1613907 03.02 6613909 03.02 7614081 02.40 5615391 06.08 10615392 02.22 9642202 06.06 4644326 05.02 11644326 05.02 61644327 05.02 60644772 06.08 11645485 02.38 2645488 02.38 5645581 06.05 5645599 02.38 4

Code No. table Pos.646465 04.07 5646466 04.10 9658133 05.03 15658134 05.03 16658204 05.03 14658204 05.03 4658230 02.12 13658256 02.07 18658280 02.27 2660718 03.02 11660951 06.16 7660952 06.16 8804457 02.46 12810688 02.05 11810688 02.18 14810688 02.22 33810688 02.40 9810688 03.07 17810688 05.04 26810688 05.05 24810688 05.05 30810688 06.05 12813174 01.40 8827209 01.46 5827443 01.46 11827444 01.46 1082758R 01.46 6831050 01.46 12831052 01.46 9831859 01.46 1831944 01.12 5831963 01.46 13832103 01.39 1832349 01.07 1844466 01.42 1

8444735 01.02 18444745 01.02 2849219 01.31 3849220 01.31 4

8492275 01.31 15849238 01.32 16849245 01.32 19849246 01.32 21849250 01.32 22

8492845 01.32 12873031 01.32 20873212 01.07 7873221 01.28 15876682 01.28 28

8781087Z01000 02.45 38783487Z01000 02.45 4

878443 01.05 89004119450000 06.05 2

AP8222631 01.40 12B004721 06.16 12B004722 06.16 11B007130 06.08 3B007131 06.08 11B007816 06.06 7B007817 06.06 7

CM001905 01.46 8CM002907 02.47 13CM002912 02.52 15CM003501 02.47 16CM017408 01.02 4CM017408 03.01 3CM017409 03.02 15



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Code No. table Pos.CM017409 03.02 5CM017414 01.12 9CM017414 01.15 4CM031701 02.47 8CM032101 02.22 2CM032901 02.20 15CM032902 02.20 33CM032903 02.20 14CM032904 02.20 32CM033001 02.20 3CM033002 02.20 2CM033002 02.20 31CM033003 02.20 11

CM0338015 02.01 4CM0338035 02.01 2CM0347015 02.01 1CM0347025 02.01 3CM035206 02.04 13CM120804 01.40 14



30/01/2012 / 90

Group EngineCode 01.01

Description KeyService 1

Pos. Code Description Qty Variants



30/01/2012 / 90


Description Engine, assemblyService 1


1 8444735 ***MOT.APE 220 TM 12 8444745 ***MOT.APE 220 TM 13 569724 Protection sheet 14 CM017408 Plate 45 611600 Protection sheet 16 611747 Rh rear apron 17 008455 screw 48 008455 screw 109 013763 Flat washer 4,2x12x1 410 013963 Washer 10



30/01/2012 / 90


Description Engine gasketsService 1


1 154609 Gasket set 1



30/01/2012 / 90


Description CrankcaseService 1


1 2883555 Carter w.p.i. 12 016058 Stud bolt 43 000439 ***STUD 14 003057 Washer 25 016407 Washer 26 020107 Nut 207 126018 Guard 18 878443 ***CRANKCASE PACKING 19 008327 Bolt 710 006977 Washer 2011 005437 Locating dowel 212 008419 Bolt 313 008411 Bolt 214 015561 Bolt 115 005433 Locating dowel 116 008415 Bolt 417 077713 Flat washer 618 006133 Flat washer 219 013880 Flat washer 16x6,5x1,5 120 235218 Cover 1



30/01/2012 / 90


Description CrankshaftService 1


1 1996041 Complete crankshaft 12 500531 Roller cage 12 500532 Roller cage 12 500533 Roller cage 12 500534 Roller cage 13 169767 Spacer 14 221261 Oil container ring 15 134591 Roller bearing 16 169810 Gasket ring 17 012557 Washer 18 021216 Nut 19 000097 Transmission key 110 018209 Transmission key 111 222478 Gasket ring 112 006662 Snap ring 113 169809 Ball bearing 114 168904 Nut 115 224362 Washer 1



30/01/2012 / 90


Description Cylinder-pistston-wrist pin unitService 1


1 832349 Cylinder-piston assembly 12 1975180001 Piston assy 12 1975180002 Piston assy 12 1975180003 Piston assy 12 1975180004 Piston assy 12 197523 Piston assy 12 197524 Piston assy 12 197525 Piston assy 13 006618 Circlip D18 24 1363034 Piston pin 15 136339 Gasket ring 15 137130 Gasket ring 15 137131 Gasket ring 15 137132 Gasket ring 16 197422 Gasket ring 16 197423 Gasket ring 16 197424 Gasket ring 16 197425 Gasket ring 17 873212 ***PACKING 18 003978 Stud bolt 2



30/01/2012 / 90


Description Cylinder head coverService 1


1 288671 Cylinder head 12 162391 Pipe 13 486279 Spark plug 14 231308 Fairing cooling system 15 831944 ***SCATOLA CHIUSU 16 244998 Nut 17 008987 screw 88 013754 Washer 79 CM017414 ***SPRING PLATE 410 195700 Drift 111 078307 Washer 112 006968 Washer 113 031119 screw 1



30/01/2012 / 90


Description Crankcase cover - Crankcase coolingService 1


1 230655 Fan cover 12 008987 screw 43 013754 Washer 44 CM017414 ***SPRING PLATE 15 115738 Spring 16 244951 Casing, fan 17 115530 Plug 18 031089 Hex screw M6x18 39 078307 Washer 3



30/01/2012 / 90


Description Oil pumpService 1


1 221225 Shaft pin 12 133516 Pin 13 1445244 Lever assembly 14 199899 Spring 15 006705 Gasket ring 16 217635 Bush 17 143315 Washer 18 008806 Spring pin 19 144521 Gasket 110 144520 Mixer cover 111 016405 Spring washer 8,5x5,1x1,5 212 015935 TBCIC Screw M5x12 213 218335 Pump element assy. 114 400282 Washer 115 143328 Spring 116 006708 Gasket 217 146087 Plate 118 146086 screw 119 143316 Counter shaft 120 221204 Mixer gear 121 221203 Bush 122 184138 Gasket 123 220302 screw 124 220303 pipe 125 2213004 Maintenance 126 221098 Gasket 127 221140 screw 128 221142 Union 1



30/01/2012 / 90


Description Oil pumpService 1


29 2210536 Union 130 166741 Gasket 131 195718 Plate 132 016516 Fairlead 133 221354 Housing 1



30/01/2012 / 90


Description Flywheel magnetoService 1


1 2156613 Rotor with fan 12 2202353 Coil support 13 195006 Ignition coil 14 196108 Coil 15 015612 screw 26 016404 Flat washer 4,2x7,6x0,9 27 003054 Washer 4,3x8x0,5 28 000292 screw 39 006965 Washer 5.3x10x10 310 003055 Plain washer 5,4x10x0,8 311 012557 Washer 112 021216 Nut 1



30/01/2012 / 90


Description AlternatorService 1


1 157715 Dynastarter 12 159932 ***BRACKET 13 159931 Bearing 14 159928 Transmission key 15 159927 Rotor 16 159926 Ring 17 159924 Bearing 18 159925 Disc 19 159923 Spring washer 110 180680 Generator field 111 159921 Spring 112 159922 Brush 113 159920 Maintenance 114 116365 plate 115 159929 ***SPACER 116 112875 Pulley 117 113256 Belt 118 159936 Nut 119 030072 screw 120 016408 Spring washer 13,75x8,15x4,5 121 020108 Nut M8x6,5 122 031159 Screw m10x35 if 123 016410 Washer 17,6x11x2,5 124 113634 Bush 1



30/01/2012 / 90


Description Rear transmissionService 1


1 2882735 Differential gear cover 12 008843 Spring pin 13 125289 Roller bearing 14 008933 screw 15 015599 screw 16 112898 Cover 17 008728 Gasket 18 239236 Rev. gear control 19 006708 Gasket 110 008836 Spring pin 111 005965 Ring 112 1107264 Sliding block 113 246836 Spring 114 246509 Spring 115 873221 ***GASKET 116 132134 Circlip 117 220575 Washer 118 132244 Screw 119 132129 Pivot for planetary bevel wheels 120 165155 Gear 221 132136 Planet.gear 222 239228 Chain ring 123 288730 Differential case 124 168065 screw 625 1697284 ***GEAR PIN 126 007066 Ball bearing 127 006450 Snap ring 128 876682 ***OIL SEAL CASING 2



30/01/2012 / 90


Description Rear transmissionService 1


29 111356 Plug 230 031092 screw M6x25 831 016406 Spring washer 6,4x11,8x1 832 199076 Axle shaft 233 112867 Sliding block 434 113278 Bush 235 431044 Gasket ring 236 2681924 Hub 237 015578 Hex screw M10x45 238 016410 Washer 17,6x11x2,5 239 015252 Nut m10x1,5 h=8 2



30/01/2012 / 90


Description Gear-box componentsService 1


1 199927 Sleeve 12 199928 Bush 13 849219 ***STEM 14 849220 ***STEM 15 128635 Roller bearing 16 169737 Circlip 17 009101 Ring 28 138393 Ring 28 165415 Ring 18 165416 Ring 18 165417 Ring 18 165418 Ring 19 169733 1st gear 110 169734 2nd gear 111 169735 3rd gear 112 169736 4th gear 113 002139 Ball 214 169738 Spring 215 8492275 ***MAINSHAFT 116 2215686 Gear selector 1th and 2nd speed 117 2215696 Gear selector 3rd and 4th speed 118 199929 Gear selector 119 239229 Gear 120 239232 Gear 121 239230 Sliding pinion 122 129516 Shoulder washer 122 239281 Washer 123 239231 Reverse pinion 1



30/01/2012 / 90


Description Gear-box componentsService 1


24 090457 Bush 125 1697285 Pin 126 1782255 Gear 127 030209 Ball bearing 128 180379 Gasket 129 159015 Cup 130 078785 Ring nut 131 078783 Washer 132 015202 Nut 1



30/01/2012 / 90


Description Gear leverService 1


1 221278 Gear box, assy. 12 220123 Gear box 13 2212786 ***STATOR COMPLETE 14 1115814 Sliding block 15 005965 Ring 16 006026 Spring washer 17 006708 Gasket 18 008835 Spring pin 19 220124 Gasket 110 015561 Bolt 211 006977 Washer 212 8492845 ***BOX 113 015656 screw 214 006714 O-ring 115 220157 Gear change key 116 849238 ***LEVER 117 013501 Cover 218 112202 Pin 119 849245 ***LEVER 120 873031 ***SLIDING PAD 221 849246 ***BALL HOUSING 222 849250 ***SPRING 223 006380 Ball 2



30/01/2012 / 90


Description Internal gear selectorsService 1


1 219396 Bellows 12 108995 Knob 13 008372 Screw d3,5x13 44 003056 Flat washer 6,4x12x1 45 218894 Cover 16 217946 Lever 17 006175 Bolt 28 136992 Square 19 005713 Plate 310 136762 Spring 111 136761 Pin 112 031088 screw M6x16 413 016406 Spring washer 6,4x11,8x1 414 247454 Bush 115 191962 Nut 416 21793902 Gear box 117 249169 Flexible support 118 107369 Bush 119 128389 Spheric housing 120 031084 screw 221 2179413 ***ROD APE ->217941 122 217944 Spring 123 136447 Bellows 124 107369 Bush 125 136448 Bush 126 112171 Plate 227 030052 screw 128 031092 screw M6x25 3



30/01/2012 / 90


Description Internal gear selectorsService 1


29 112174 Spacer 230 112175 Washer 431 112173 Bush 232 003054 Washer 4,3x8x0,5 433 219277 Nut 434 21794901 Tie rod 135 112172 Plate 236 129522 Protection 137 016406 Spring washer 6,4x11,8x1 2



30/01/2012 / 90


Description ClutchService 1


1 2212475 Clutch assy 12 1349965 Clutch housing 13 031092 screw M6x25 34 132637 Spacer 35 016406 Spring washer 6,4x11,8x1 36 2224905 Driving clutch disc 17 1689095 Driven clutch disc 18 167761 Mobile drive plate 19 144400 Circlip 110 222486 Bush 111 222487 Bush 112 222488 Shoulder washer 213 222479 Drive gear 114 133425 Pressure plate 115 145104 Plate 116 144408 Pin 117 2212006 Clutch cover 118 2212016 Clutch cover 119 005970 Ring 120 221736 Clutch lever 121 167226 Front fork 122 167016 Roller cage 123 167018 Gasket ring 124 167017 Roller cage 125 112258 Spring 126 078795 Gasket 127 015656 screw 128 015561 Bolt 2



30/01/2012 / 90


Description ClutchService 1


29 015563 ***BOLT 130 006977 Washer 431 016407 Washer 4



30/01/2012 / 90


Description Carburettor, assembly - Union pipeService 1


1 832103 Carburettor 12 113711 Float 23 566859 Flexible support 14 020106 Nut M6 45 003056 Flat washer 6,4x12x1 46 012533 Notched washer 6,6x11x0 47 031091 Hex screw M6x22 48 2204025 Union pipe 19 113276 Gasket 110 020107 Nut 211 003057 Washer 212 016407 Washer 2



30/01/2012 / 90


Description Carburetor's componentsService 1


1 195776 Deceleration device 12 195785 Diaphragm 13 154753 Gasket set 14 493971 Cover 15 195784 Cover 16 195774 screw 17 195788 screw 18 813174 Cap 29 493972 Plug gasket 110 195764 Gas valve 111 093994 Spring 112 AP8222631 Wire tensioner screw 113 002613 Nut 114 CM120804 Main jet 115 195543 Spring 116 195542 Choke valve 117 183062 Idle jet 118 154783 Float chamber 119 099316 Pin 120 099315 Fuel filter 121 195772 Rocker arm assy. 122 099326 Float 123 152608 Spring 124 195769 screw 125 094221 Spring 126 195770 screw 127 245955 Jet Needle 128 151070 Starter jet 1



30/01/2012 / 90


Description SilencerService 1


1 844466 ***SILENCIER 12 288840 Gasket 13 016408 Spring washer 13,75x8,15x4,5 44 001564 Nut 25 101434 Bolt 26 003058 Washer 15x8,4x1,5 27 020108 Nut M8x6,5 28 141591 Spring plate 2



30/01/2012 / 90


Description Air filterService 1


1 263599 Air cleaner 12 245203 Air.cl.case 13 157228 Gasket 14 248570 Filtering element 15 149323 Knob 36 157227 Gasket 37 414424 pipe 18 257134 Lock-strap 19 220403 Union 110 2140165 Clamp 111 031089 Hex screw M6x18 212 164293 Flat washer 213 003056 Flat washer 6,4x12x1 214 016406 Spring washer 6,4x11,8x1 215 020106 Nut M6 216 031087 screw 217 031090 Hex screw 118 216988 pipe 119 217149 Ring 120 162314 Hose 221 162312 Cover 1



30/01/2012 / 90


Description Secondary air boxService 1


1 831859 Secondary air box 12 478533 Self-tap screw 23 486942 Filter sas 14 486943 Gasket 15 827209 Cover sas 16 82758R Diaphragm 17 015935 TBCIC Screw M5x12 28 CM001905 Hose clamp 19 831052 Intake pipe 110 827444 Hose clamp 411 827443 Hose 212 831050 Air hose 113 831963 Box bracket 1



30/01/2012 / 90

Group Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkService 1


1 CM0347015 Frame 12 CM0338035 Frame 13 CM0347025 Frame 14 CM0338015 Frame 15 1980395 Support 16 2144415 Floor 17 2332365 Floor 18 1883616 Wheel compartment 19 1980386 Wheel compartment 110 1980416 Wheel compartment 111 2416435 Body ceiling 112 2416625 Lh door housing 113 2416645 ***DOOR HOUSING 114 1949485 Protection 115 5687695 shield 116 5687705 shield 1



30/01/2012 / 90


Description Rear chassis/bodyService 1


1 5682415 Closed box body 12 194945 Spring 83 1291593 Rib 34 2143125 Body ceiling 25 2142975 Panel 26 2142945 Panel 27 2142915 Panel 28 2143075 Strut 19 117660 Wire 110 020105 Nut 411 216777 Wire 112 017701 Spring pin 213 CM035206 Adhesive gasket 114 2143213 Rear flap 115 003057 Washer 116 012778 Split pin 117 017702 Spring pin 218 2143145 Rear flap 119 0249672 Fuse 120 015846 screw 121 010047 screw 422 016405 Spring washer 8,5x5,1x1,5 423 003055 Plain washer 5,4x10x0,8 424 127046 Drift 225 1981012 Spring 126 003058 Washer 15x8,4x1,5 827 005967 Ring 228 016408 Spring washer 13,75x8,15x4,5 8



30/01/2012 / 90


Description Rear chassis/bodyService 1


29 031117 Screw m8x18 zn 1430 020108 Nut M8x6,5 731 031119 screw 132 002383 Washer 133 008103 Switch 134 071633 Torpedo shaped lamp 12V-5W 135 008432 Screw d3,5x9,5 2



30/01/2012 / 90


Description Engine mountsService 1


1 2466341 ***CORSS PIECE 12 246682 Front cross member 13 220220 Washer 24 212608 Spacer 35 187970 Spring 36 213631 Washer 17 030084 screw 28 030081 screw 29 003058 Washer 15x8,4x1,5 410 016408 Spring washer 13,75x8,15x4,5 411 810688 Nut 512 030080 screw 213 292178 Eart braid 114 031119 screw 115 012540 Notched washer 14x8,3x1,8 116 075765 Block 117 030082 screw 118 212607 Disc 119 216150 Washer 1



30/01/2012 / 90


Description Front doors - GlassService 1


1 257478 Glass 12 257479 Glass 13 212723 Clamp 24 196628 Band 25 261450 Panel 16 261537 Panel 17 015859 screw 68 193049 Protection 29 2139795 Rh door 110 2139805 ***DOOR 111 217582 Gasket 412 212632 Gasket 213 212069 Gasket 214 182363 Profile 2



30/01/2012 / 90


Description Front door componentsService 1


1 212708 Maintenance 22 569578 Upper hinge cover 23 261449 Handle 24 017720 Spring pin 45 030079 screw 46 414946 Flat washer 8,5x22x3 47 012540 Notched washer 14x8,3x1,8 48 212728 Block 49 212569 Grip belt 210 567605 Plate 411 015952 screw 812 212711 Spring 113 212713 Spring 114 212709 Lever 215 613726 Lock hardware kit 116 232419 Lock 117 232420 Lock 118 658256 ***LEVER 219 008936 screw 420 003056 Flat washer 6,4x12x1 621 012533 Notched washer 6,6x11x0 622 018509 screw 623 213181 Block 124 213182 Block 125 018536 Self-tap screw 3,5x13 426 569577 Hinge cover 2



30/01/2012 / 90


Description Cab componentsService 1


1 261435 Handle 12 018544 screw 23 218592 Captive nut 24 189058 Cover 15 192207 ***TIGHTEING FLA 16 192208 Butt strap 17 178610 Fairlead 18 105392 Fairlead 19 178609 Fairlead 110 234259 Fairlead 112 565929 Panel 113 658230 ***SUNSHADE 114 565810 Sun-visor 215 214485 Splash guard 116 013754 Washer 417 244474 Rivet 418 015715 Screw M5x16 219 060201 Flat washer 5,3x14x1 220 566050 Mat 121 566051 Mat 1



30/01/2012 / 90


Description Seat beltsService 1


1 56534R ***COUPLE OF SEAT BELTS 12 230661 Clamp 13 230660 Clamp 1



30/01/2012 / 90


Description Loading body open - Side boardsService 1


1 5680295 Trunk deck 12 5680285 Trunk deck 13 6117665 ***PORTELLO CPL T 14 188276 Front part 15 1882785 Lateral part 16 188277 R.h. side part 17 188282 Open box rear part 18 017718 Spring pin 29 212558 Plug 210 008432 Screw d3,5x9,5 411 611763 Heat shield 112 162549 Spring 213 162548 Pawl 2



30/01/2012 / 90


Description Loading body open (Tipper)Service 1


1 5687965 Trunk deck 12 216893 Bar 13 2167725 ***DOOR 14 031087 screw 95 003056 Flat washer 6,4x12x1 76 115476 Square 17 11547559 Square 18 016406 Spring washer 6,4x11,8x1 99 020106 Nut M6 410 0032912 Knob 111 142116 Spacer 512 142115 Maintenance 513 020110 Nut 114 810688 Nut 1215 016408 Spring washer 13,75x8,15x4,5 1016 003058 Washer 15x8,4x1,5 617 031116 Hex socket screw 418 2167185 Clamp 219 2165855 Maintenance 220 031119 screw 421 118020 Hose 222 118023 Spacer 223 030113 screw 2



30/01/2012 / 90


Description Dropsides and tailboardService 1


1 568440 Flap 12 CM033002 Protection 13 CM033001 Protection 14 264785 Rear lever 25 264829 Hook 26 264834 Pin 27 264755 plate 28 264753 ***HINGE 29 264948 Chain attachment 110 264949 Chain attachment 111 CM033003 Protection 112 264783 screw 413 018592 Nut 414 CM032903 Board 115 CM032901 Board 116 264803 Hinge 117 264802 Hinge 118 264784 Front lever 119 264755 plate 320 264753 ***HINGE 121 264752 ***HINGE 122 566074 Chain 123 264778 Hook 124 003056 Flat washer 6,4x12x1 125 264783 screw 326 568637 Spacer 127 414837 Screw w/ flange M6x25 128 264742 ***PACKING 1



30/01/2012 / 90


Description Dropsides and tailboardService 1


29 264740 ***PACKING 130 264741 ***PAKING 131 CM033002 Protection 132 CM032904 Board 133 CM032902 Board 134 264743 ***PACKING 1



30/01/2012 / 90


Description Tilting systemService 1


1 565058 Washer 22 CM032101 Hose compl. with connections 13 565057 screw 44 568636 Nut m12x1,5 h=7 25 231284 Buzzer 16 009000 screw 27 611602 Pump protection cover 18 581377 Interruttore ribaltamento 19 615392 Flasher unit 110 031116 Hex socket screw 411 569355 Movable stop 112 582305 Insulating cap 113 0032912 Knob 114 2167185 Clamp 215 567834 Hydraulic jack 116 118022 Spacer 117 118020 Hose 218 1180234 Spacer 119 016410 Washer 17,6x11x2,5 120 020110 Nut 121 030113 screw 122 568768 Rod 123 568760 Cover 124 031120 screw 125 003038 Flat washer 8,4x18x2 326 214772 stop Button 127 2165855 Maintenance 228 142116 Spacer 5



30/01/2012 / 90


Description Tilting systemService 1


29 031119 screw 630 016408 Spring washer 13,75x8,15x4,5 631 611616 Centre bracket 132 264266 Distributor pump, assy. 133 810688 Nut 634 031153 Bolt 335 031084 screw 136 003056 Flat washer 6,4x12x1 137 016406 Spring washer 6,4x11,8x1 138 020106 Nut M6 139 057939 Drift 140 003058 Washer 15x8,4x1,5 641 582296 Cable harness 1



30/01/2012 / 90


Description Tilting pump - ComponentsService 1


1 264266 Distributor pump, assy. 12 264811 Tank 13 264812 Fasteners kit 14 264823 O-ring 15 264816 Engine 16 264822 O-ring 17 264828 Cover 18 264819 Valve 19 264826 Screw 110 264827 Valve 111 264821 Oil seal 112 264813 Joint 113 493433 Relay 114 264818 Solenoid 115 264817 Solenoid valve 1



30/01/2012 / 90


Description Windshield - GlassService 1


1 198881 Glass 12 658280 ***WINDSHIELD GLASS 23 154631 Set of profils 14 212493 Gasket 15 212492 Glass 1



30/01/2012 / 90


Description Front and rear window lift regulatorService 1


1 020106 Nut M6 42 012533 Notched washer 6,6x11x0 43 003056 Flat washer 6,4x12x1 84 008375 screw M6x14 45 1944505 Window regulatordevice 26 213749 Elastic 17 216524 Glass channel 18 212571 Spring 19 212540 Window regulator control 110 016405 Spring washer 8,5x5,1x1,5 811 003055 Plain washer 5,4x10x0,8 812 015585 Self-tapping screw M5x12 8



30/01/2012 / 90


Description Wheel huosing - MudguardService 1


1 565799 Front mudguard 12 008432 Screw d3,5x9,5 63 003054 Washer 4,3x8x0,5 64 565798 Front mudguard 25 244474 Rivet 86 216170 Gasket 17 020006 Nut 48 078307 Washer 49 013880 Flat washer 16x6,5x1,5 410 031089 Hex screw M6x18 411 031059 Bolt 412 003055 Plain washer 5,4x10x0,8 813 016405 Spring washer 8,5x5,1x1,5 414 020105 Nut 415 189137 Splash guard 2



30/01/2012 / 90


Description Front covers - MudflapsService 1


1 197370 Insulating cap 22 197369 Gasket 23 213793 Gasket 24 003054 Washer 4,3x8x0,5 45 008432 Screw d3,5x9,5 86 128009 Cap 27 003054 Washer 4,3x8x0,5 88 008432 Screw d3,5x9,5 129 565664 Mask 110 214134 Switch 211 213809 Cover 2



30/01/2012 / 90


Description Plates - EmblemsService 1


1 567837 Front cover 12 645485 ***NAME PLATE 13 575826 ***Name plate 14 645599 ***NAME PLATE 15 645488 ***NAME PLATE 1



30/01/2012 / 90


Description Front seatsService 1


1 565639 Seat back 12 194721 Clip 33 006968 Washer 24 241279 Nut 25 614081 Seat 16 568367 Seat 17 21229209 pipe 18 016408 Spring washer 13,75x8,15x4,5 59 810688 Nut 210 031116 Hex socket screw 211 003058 Washer 15x8,4x1,5 2



30/01/2012 / 90


Description Driving mirror/sService 1


1 612342 Mirror 12 612343 Mirror 13 8781087Z01000 Rear-view mirror 14 8783487Z01000 Glass 1



30/01/2012 / 90


Description LocksService 1


1 613726 Lock hardware kit 12 257094 Handle 13 158831 Key blank 14 140090 Tie rod 25 008847 Pin 26 141664 Spring 27 141663 Pawl 28 141666 Pin 29 031086 Screw m6x12 210 115817 Terminal 211 217166 Pin 112 804457 Stop nut M5-6H DIN 985 113 141833 Plate 114 217165 Bracket 115 008432 Screw d3,5x9,5 2



30/01/2012 / 90


Description Fuel tankService 1


1 613726 Lock hardware kit 12 012531 Washer 4,2x8x1,1 63 217254 Spring 14 002418 Nut M8 15 002383 Washer 16 2174065 Crosspiece 17 189317 Band 18 CM031701 pipe 19 247486 Tank 110 189322 Indicator 111 003054 Washer 4,3x8x0,5 112 020104 Nut M4 613 CM002907 Hose clamp 114 141407 Hose clamp 115 216327 pipe 116 CM003501 Tank pipe 117 127587 Hose clamp 118 189320 Cock 119 196868 Gasket 120 127152 Gasket 1



30/01/2012 / 90


Description Oil tankService 1


1 263449 Oil tank 12 260016 Reserve gauge 13 008455 screw 64 003054 Washer 4,3x8x0,5 15 012531 Washer 4,2x8x1,1 16 127152 Gasket 17 185222 Funnel with filter 18 261986 Cover 19 020106 Nut M6 310 185217 Oil filter 111 006125 Flat washer 312 257052 Union 113 016406 Spring washer 6,4x11,8x1 314 257053 Hose clamp 115 CM002912 Hose clamp 216 031091 Hex screw M6x22 3



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Description HeatingService 1


1 1404945 Air deflector 12 109096 Diaphragm 13 109098 Gasket 14 1093305 Axle assembly 15 031023 screw 16 109329 Washer 17 109744 Spring 18 257134 Lock-strap 49 108827 Bellows 110 031088 screw M6x16 211 003056 Flat washer 6,4x12x1 212 016406 Spring washer 6,4x11,8x1 213 020206 Nut M6 214 015550 screw 215 257134 Lock-strap 216 1891385 Air duct 117 216353 Hose clamp 118 031040 screw 119 003054 Washer 4,3x8x0,5 620 020104 Nut M4 121 215015 pipe 122 215018 Support strap 123 015859 screw 224 216191 Gasket 125 219021 Union 126 219026 Tie rod 127 056825 Fairlead 128 219024 Spring 1



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Description HeatingService 1


29 219025 Spring 130 214163 Air shutter 231 018508 screw 332 216640 Air deflector 133 003054 Washer 4,3x8x0,5 234 214442 ***TUBE 135 214550 Defroster 136 260379 ***DEFROSTER 137 015859 screw 238 015730 screw 239 264058 Hose clamp 2



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Group Handlebars/SteeringCode 03.01

Description Handlebars coveragesService 1


1 261437 Handlebars shell 12 178745 Ash-try 13 CM017408 Plate 24 216468 screw 2



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Description Meter combination - CruscottoService 1


1 098698 Cover 22 178745 Ash-try 13 565429 Electric lighter 14 015911 Self tapping screw 4,2x16 85 CM017409 Spring plate 26 613907 Dashboard panel 17 613909 Glove compartment 18 567860 Dashboard panel 19 568058 Cover 110 567986 Bracket 111 660718 ***METER ASSY COMBINATION 112 568051 Dashboard panel 113 016670 Washer 4,5x12x1 414 568053 Frame protection 115 CM017409 Spring plate 3



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Description Handlebars - Master cil.Service 1


1 018538 Hex socket screw M5x30 12 225302 Grip 13 225300 Throttle 14 101481 Spring pin 25 177148 Washer 26 177147 Washer 27 235008 Throttle control lever 18 568505 Sector 19 177507 Lever 110 225296 pipe 111 225298 Grip 112 17789109 Lever holder 113 177141 Wedge 114 177132 Spring 115 2654624 Clutch lever 116 016343 Washer 1



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Description Steering post articulationService 1


1 030097 screw M10x40 32 016410 Washer 17,6x11x2,5 33 179614 Washer 14 006414 Circlip 15 179476 Lever 16 1794751 Rack 17 020106 Nut M6 18 179927 screw 19 004882U Steering housing 110 117433 Bushing 111 031087 screw 212 016406 Spring washer 6,4x11,8x1 213 179926 Plug 114 179929 Spring 115 119375 Bracket 116 107556 Roller 117 810688 Nut 318 016408 Spring washer 13,75x8,15x4,5 319 003058 Washer 15x8,4x1,5 320 117435 Bearing 121 006630 Snap ring 122 002440 Self locking nut M10 123 179928 Disc 124 006635 Snap ring 2



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Description Steering wheelService 1


1 225729 Steering wheel 12 581341 Horn 13 119090 Spring 1



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Group Suspensions - WheelsCode 04.02

Description Fork/steering tube - Steering bearing unitService 1


1 493618 Steering bear assembly 12 493619 Steering bear assembly 13 178550 Cover 14 177080 Ring nut 15 177079 Washer 16 568928 Bearing housing 17 014246 Ball 448 568929 Outer thrust bearing 19 175497 Dust cover 110 568927 Upper thrust ring 111 006381 Ball 2712 568930 Bearing housing 113 125223 Dust cover 114 5682575 Steering tube 115 2443025 Suspension arm 116 178811 Pin 217 122781 Washer 118 178838 Cover 119 006844 Nut 120 030078 screw 221 003058 Washer 15x8,4x1,5 222 075765 Block 223 105498 Slide piece 124 020008 Nut M8 225 154604 Group for overhauling the steering unit 126 2279015 ***STER COLUMN 1



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Description Front suspension - Shock absorber/sService 1


1 021110 Nut 12 016410 Washer 17,6x11x2,5 13 177468 Disc 14 174874 Drift 25 646465 ***AMMORTIZZ.ANTE 16 226612 Spring 1



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Description Rear suspension - Shock absorber/sService 1


1 2671735 Dh triangle 12 2671725 Lh triangle 13 231370 Self locking nut 44 018622 screw 45 021110 Nut 26 260467 Spring washer 27 122781 Washer 28 174874 Drift 19 646466 ***DAMPER 210 030153 screw 211 020114 Washer 212 016414 Nut 213 030115 Hex screw M10x130 314 013962 Washer 115 016410 Washer 17,6x11x2,5 316 020110 Nut 3



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Description Front and rear wheelsService 1


1 56513R Tyre 22 56512R Tyre 13 56513R Tyre 34 260409 Wheel 35 270991 Tubeless tyre valve 36 015330 Nut M10 157 178790 Flat washer 22x10,3x2,5 15



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Description Spare wheelService 1


1 56512R Tyre 12 56513R Tyre 13 260409 Wheel 14 270991 Tubeless tyre valve 15 214801 Belt 16 124980 Tie rod 17 183059 Screwdriver 18 244690 Jack 19 090854 Strip 110 214227 Socket spanner 1



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Group Braking system - TransmissionsCode 05.02

Description Brake jawService 1


1 2461985 Brake drum 12 116037 Ring 13 243804 Roller cage 14 179060 screw 55 227687 Bearing 16 006647 Circlip 17 138241 screw 18 177468 Disc 19 074521 Nut 110 566122 Cover 311 644326 ***ADJUSTER GR. 312 2451932 Wheel brake cylinder 313 030052 screw 1214 003056 Flat washer 6,4x12x1 1215 012536 Washer 1216 568373 Brake jaw 117 568372 Brake jaw 118 178808 Spring 319 245038 Spring 320 225549 Spring 621 178750 Spring 322 2462074 Brake drum 223 179060 screw 524 1781856 Wheel axle 225 178187 Ring 126 2441455 Hub wheel 127 2441445 Hub wheel 128 177431 Drawn cap 1



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29 177432 Ring 130 178838 Cover 231 178811 Pin 432 030078 screw 433 003058 Washer 15x8,4x1,5 434 075765 Block 235 105498 Slide piece 236 244159 Plate 237 020008 Nut M8 438 138241 screw 239 178193 Cone 240 078186 Washer 241 021120 Nut 242 175493 Cap 243 012790 Split pin 444 231370 Self locking nut 645 016626 Plain washer 10,4x18x2 646 177559 Cap 247 021118 Nut 248 003068 Washer 249 2283020001 Flexible coupling 250 128633 Cone 251 268218 Hub 252 018572 Bolt 653 176190 Cup 254 1370513 Ring 255 196302 Ring 256 006650 Ring 2



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57 243303 Bearing 258 568377 Brake jaw 159 568379 Brake jaw 160 644327 ***ADJUSTER GR. 161 644326 ***ADJUSTER GR. 1



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Description TransmissionsService 1


1 611643 Gas lever transmission 12 402384 Register 13 611641 Clutch control transmission 14 658204 ***CLUTCH CABLE RELEASE 15 402384 Register 16 197097 Transmission 17 005965 Ring 28 177133 Pin 29 005970 Ring 110 197101 Washer 211 197100 Drift 212 193836 Protection 113 133439 Element 114 658204 ***CLUTCH CABLE RELEASE 115 658133 ***CABLE ASSY, SPEEDOMETER DRIVE 116 658134 ***CABLE ASSY, SPEEDOMETER DRIVE 117 214165 Transmission 118 0084402 Pawl 119 224979 Transmission 120 214168 Transmission 121 117402 Ring 122 117401 Bush 123 117404 Pinion 1



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Description Braking systemService 1


1 252884 Oil tank 12 126135 Front fork 23 1261363 ***NOT SPECIFIC 24 229284 pipe 15 253516 pipe 16 048197 Washer 27 021216 Nut 18 246636 pipe 19 247975 Plate 110 127863 screw 111 127927 Gasket 212 136371 Union 113 229285 pipe 114 253517 pipe 115 179013 Spring 216 174524 pipe 217 136916 Plate 218 177936 pipe 219 020106 Nut M6 120 012533 Notched washer 6,6x11x0 121 003056 Flat washer 6,4x12x1 122 031092 screw M6x25 123 2495205 Brakes pump 124 030077 Bolt 325 006978 Washer 326 810688 Nut 327 003207 ***SPLIT PIN 128 074451 Pin 1



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Description Control pedals - LeversService 1


1 031090 Hex screw 12 013880 Flat washer 16x6,5x1,5 13 568570 Lever 14 213686 Knob 15 213683 Lever 16 213684 Ring 17 195482 Self locking nut M6 18 013950 Washer 6,2x18x2 19 006970 Washer 110 246509 Spring 111 266596 Transmission 112 252166 Button 113 013843 Washer 114 568636 Nut m12x1,5 h=7 115 030077 Bolt 316 229264 Maintenance 117 003207 ***SPLIT PIN 118 074451 Pin 119 116310 Bush 220 229267 Brake pedal 121 229271 Spacer 122 229272 Spring 123 006978 Washer 324 810688 Nut 325 003038 Flat washer 8,4x18x2 326 031119 screw 327 016408 Spring washer 13,75x8,15x4,5 328 031090 Hex screw 1



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Description Control pedals - LeversService 1


29 020206 Nut M6 130 810688 Nut 131 012540 Notched washer 14x8,3x1,8 132 003058 Washer 15x8,4x1,5 133 125354 Spring 134 253301 Throttle pedal 135 125355 Spacer 136 031087 screw 137 020208 Nut M8 138 125344 Washer 139 116310 Bush 240 568650 Brake pedal 141 128854 Spacer 142 125352 Bush 243 253297 Clutch pedal 144 118563 Washer 145 030088 screw 146 125353 Spring 147 137113 Spring 148 611601 Pump cover 149 259830 Screw m6x22 450 254485 Spring plate M6 4



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Description Parking brakeService 1


1 568073 Lever group 12 189748 Starter control lever 13 189749 Lever 14 189740 Pin 15 568001 Knob 16 189746 Grip 17 189741 Brake lever 18 189745 Spring 19 125467 Washer 210 189747 Sector 111 129622 Spring 112 189750 Housing 113 020110 Nut 114 061859 Pulley 115 016410 Washer 17,6x11x2,5 116 030103 screw M10x70 117 012761 Split pin 418 189751 Pin 119 567857 Transmission 120 116232 Cup 221 567858 Transmission 122 020106 Nut M6 223 229700 Front fork 124 061860 Pin 1



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Group Electrical systemCode 06.01

Description Selectors - Switches - ButtonsService 1


1 581370 Turn signal lamps switch 12 581369 Lights switch 13 581373 Switch 14 613606 Switch 15 581375 Switch 16 581376 Commutatore di emergenza 17 013880 Flat washer 16x6,5x1,5 28 568194 Switch 19 581372 Lights swich 110 216159 Switch 111 214772 stop Button 1



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Description Front headlamps - Turn signal lampsService 1


1 102111 Lamp 12 163015 Lamp 13 583764 Headlamp 24 213798 screw 45 197557 screw 46 290172 Lampholder 17 290173 Lampholder 18 214482 Gasket 29 160654 Lamp 210 213716 Glass 111 213717 Glass 1



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Description Rear headlamps - Turn signal lampsService 1


1 581339 Headlight 12 581340 Headlight 13 012533 Notched washer 6,6x11x0 44 020106 Nut M6 45 567840 Number plate lamp 16 292022 Lamp 12V-5W 17 008455 screw 1



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Description Remote control switches - Battery - HornService 1


1 600697M Battery 12 9004119450000 Bolt 13 189940 Negative cable 14 189885 Positive cable 15 645581 Breather pipe 16 127790 Wire 17 290102 Basin 18 290103 screw 19 611610 Square 110 013755 Washer 111 020106 Nut M6 112 810688 Nut 113 003058 Washer 15x8,4x1,5 114 012540 Notched washer 14x8,3x1,8 115 581405 Horn 116 256285 Clamp 117 008432 Screw d3,5x9,5 418 031088 screw M6x16 219 157713 Rem. control switch 120 003056 Flat washer 6,4x12x1 221 020206 Nut M6 122 290859 Fuse holder 123 003055 Plain washer 5,4x10x0,8 224 290860 Fuse 15A 125 290405 Bracket 126 0249672 Fuse 627 008455 screw 228 127619 Clamp board 1



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Description Remote control switches - Battery - HornService 1


29 125322 Clamp board 1



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Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1


1 2441295 El. start device 12 140619 Cavo A.T. completo 13 290267 Thermal switch 14 157714 Voltage regulator 14 642202 Voltage regulator 15 031088 screw M6x16 26 003056 Flat washer 6,4x12x1 27 B007816 Cablaggio regolatore di tensione 17 B007817 Cablaggio regolatore di tensione 1



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Description Main cable harnessService 1


1 613444 Cable harness 12 613445 Cable harness 13 613431 Frame harness 13 B007130 Frame harness 14 140435 Spring 15 191002 Spring 46 194945 Spring 27 072761 Hose 28 145298 Lock-strap 69 582296 Cable harness 110 615391 Cable harness 111 644772 Cavetto con portafusibile 111 B007131 Wire 1



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Description Front and rear windscreen wiperService 1


1 582017 Starter motor 12 003056 Flat washer 6,4x12x1 33 239687 screw 34 074456 Washer 15 569254 Motor protective pad 17 660951 ***ARM ASSY WINDSHIELD WIPER 18 660952 ***WIPER ARM 19 568790 Brush 110 611872 Tank 111 B004722 ***SPRAYER TUBE 112 B004721 ***SPRAYER 1

SPARE PARTS CATALOGUE - K.J. JOHNSON TM 2009 Spare Parts...SPARE PARTS CATALOGUE Ape TM 2009 Chassis...

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Transcript of SPARE PARTS CATALOGUE - K.J. JOHNSON TM 2009 Spare Parts...SPARE PARTS CATALOGUE Ape TM 2009 Chassis...