Spare parts End drive unit-XH 1 Spare parts Double drive ...
00 IM2014rev06 - Spare Partsassets.lincolnelectric.com/.../IM2014rev06-Spare_Parts.pdfSpare Parts -...
13
IM2014 04/2016 REV06 TOMAHAWK 1025 & 1538 Spare Parts..................................................................................................................................................... 1 TOMAHAWK 1025 CE, 1538 CE ................................................................................................................................. 1 Electrical Schematic ....................................................................................................................................... 5 TH1025 Code 52095 .................................................................................................................................................... 5 TH1538 Code 52076 .................................................................................................................................................... 6 LC65, LC65M, LC105 & LC105M................................................................................................................... 7 LC65 ............................................................................................................................................................................ 7 LC65M ......................................................................................................................................................................... 8 LC105 .......................................................................................................................................................................... 9 LC105M, LC105M GEAR RACK ................................................................................................................................ 10 LC65 & LC105 Circle Kit (optional) ............................................................................................................................ 11 Torches Dimensions ..................................................................................................................................... 11 Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland www.lincolnelectric.eu
Transcript of 00 IM2014rev06 - Spare Partsassets.lincolnelectric.com/.../IM2014rev06-Spare_Parts.pdfSpare Parts -...
IM2014 04/2016 REV06
TOMAHAWK 1025 & 1538
Spare Parts ..................................................................................................................................................... 1 TOMAHAWK 1025 CE, 1538 CE ................................................................................................................................. 1
Electrical Schematic ....................................................................................................................................... 5 TH1025 Code 52095 .................................................................................................................................................... 5 TH1538 Code 52076 .................................................................................................................................................... 6
LC65, LC65M, LC105 & LC105M ................................................................................................................... 7 LC65 ............................................................................................................................................................................ 7 LC65M ......................................................................................................................................................................... 8 LC105 .......................................................................................................................................................................... 9 LC105M, LC105M GEAR RACK ................................................................................................................................ 10 LC65 & LC105 Circle Kit (optional) ............................................................................................................................ 11
Torches Dimensions ..................................................................................................................................... 11
Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 1
Spare Parts
SP52076/52095 Rev. 4 07/03
TOMAHAWK 1025 CE, 1538 CE
ASSEMBLY PAGE NAME
Mac
hine
Ass
embl
y T
omah
aw
k 10
25
Mac
hine
Ass
embl
y T
omah
aw
k 15
38
CODE NO.:
FIGURE NO.: A B
52095 TH1025 CE 1 - 52076 TH1538 CE - 1
Figure A TOMAHAWK 1025
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 2
Figure A: Machine Assembly
Item Description Part Number QTY 1 2 3 4 1 1A
FRONT FRAME + FRONT NAMEPLATE
W93X1165R + W07X0917R
1 1
X X
2 REAR FRAME W93X1166R 1 X 3 BOTTOM FRAME W93X1134R 1 X 4 4A
WRAPAROUND + KIT SIDE NAMEPLATES TOMAHAWK
W93X1133R + W07X1117R
1 2
X X
5 FRONT / REAR HANDLE W95X1146R 2 X
6 CENTRAL HANDLE W92X0228-5R 1 X
7 KIT 4 ANTI-SLIP FOOT W95X1147R 1 X 8 CONTROL P.C. BOARD W05X0859R 1 X 9 INPUT P.C. BOARD W05X0855-1R 1 X 10 INVERTER P.C. BOARD WITH IGBTs W05X0857-1R 1 X 11 OUTPUT P.C. BOARD WITH DIODEs AND IGBT W05X0858-1R 1 X 12 POWER INPUT BRIDGE W4100012R 1 X 13 POWER IGBTs W4300070R 5 X 14 POWER DIODEs W4060100R 2 X 15 AUXILIARY FUSE W7300500R 1 X 16 THERMOSTAT SENSOR W9600071R 2 X 17 OUT INDUCTOR W58X0872R 1 X 18 OUT TRANSFORMER W59X0871R 1 X 19 SWITCH W7500203R 1 X 20 INPUT CORD W78X0952R 1 X 21 CABLE CLAMP W8400006R 1 X 22 KNOB W8700030R 1 X 23 FAN W7200007R 1 X 24 TORCH SHROUD W03X0935R 1 X 25 DINSE CONNECTOR W7600025R 1 X 26 AIR FILTER W8800200R 1 X 27 PRESSURE SWITCH W8800019R 1 X 28 AIR INLET PASS-THROUGH W8800215R 1 X 29 SOLENOID VALVE W8800202R 1 X 30 PRESSURE GAUGE WITH PRESSURE REGULATOR W8800203R 1 X
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 3
Figure B TOMAHAWK 1538
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 4
Figure B: Machine Assembly
Item Description Part Number QTY 1 2 3 4 1 1A
FRONT FRAME + FRONT NAMEPLATE
W93X1151R + W07X1053R
1 1
X X
2 REAR FRAME W93X1152R 1 X 3 BOTTOM FRAME W93X1142R 1 X 4 4A
WRAPAROUND + KIT SIDE NAMEPLATES TOMAHAWK
W93X1141R + W07X1117R
1 1
X X
5 FRONT / REAR HANDLE W95X1150R 2 X
6 KIT 4 ANTI-SLIP FOOT W95X1147R 1 X
7 CONTROL P.C. BOARD W05X0859R 1 X 8 INPUT P.C. BOARD W05X0855-2R 1 X 9 INVERTER P.C. BOARD WITH IGBTs W05X0857-2R 1 X 10 OUTPUT P.C. BOARD WITH DIODEs AND IGBT W05X0858-2R 1 X 11 D.C. BUS SCREW CAPACITOR W3488222R 2 X 12 POWER INPUT BRIDGE W4100012R 1 X 13 POWER IGBTs W4300079R 4 X 14 POWER STATIC SWITCH IGBTs W4300070R 1 X 15 POWER DIODEs W4010010R 2 X 16 AUXILIARY FUSE W7300500R 1 X 17 THERMOSTAT SENSOR W9600070R 2 X 18 OUT INDUCTOR W58X1005R 1 X 19 OUT TRANSFORMER W59X1006R 1 X 20 SWITCH W7511706R 1 X 21 INPUT CORD W78X0940R 1 X 22 CABLE CLAMP W8403222R 1 X 23 KNOB W8700030R 1 X 24 FAN W7200006R 1 X 25 TORCH SHROUD W03X0935R 1 X 26 DINSE CONNECTOR W7600025R 1 X 27 AIR FILTER W8800200R 1 X 28 PRESSURE SWITCH W8800019R 1 X 29 AIR INLET PASS-THROUGH W8800315R 1 X 30 SOLENOID VALVE W8800302R 1 X 31 PRESSURE GAUGE WITH PRESSURE REGULATOR W8800303R 1 X
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 5
Electrical Schematic
TH1025 Code 52095
J33
TR
1
TR
2
IND
2
IND
1
J4
J3
NE
G
J5
J2
J1J11
PO
S
J22
J21
J23
RIG
HT
HE
AT
SIN
K
INV
ER
TE
R B
OA
RD
W0 5
X0
857
-1
INP
UT
BO
AR
DW
05
X0
855 -
1
CO
NT
RO
L B
OA
RD
W0
5X
085
9
1 2 3 4
OF
FO
N SW
2
CO
DE
: W
5 9X
0871
PO
WE
R T
RA
NS
FO
RM
ER
PR
ES
SU
RE
SE
NS
OR
SO
LEN
OID
VA
LVE
3PH
IN
PU
T S
WIT
CH
GR
OU
ND
OU
TP
UT
BO
AR
D
W05
X0
858
-1
TH
2
OU
TP
UT
CH
OK
E
CU
RR
EN
T S
EN
SO
RS
LEFT HEAT SINK
+
-
PR
IMA
RY
SE
CO
ND
AR
Y
J7
FE
MA
LE T
WIS
T C
ON
NE
CT
OR
RE
D
RE
D
WH
ITE
65 AIR
+ E
LEC
TR
OD
EC
ON
NE
CT
ION
1 3 924:
KE
Y
78
NO
T U
SE
D
NO
ZZ
LEC
ON
NE
CT
ION
TR
IGG
ER
/ P
IPC
ON
NE
CT
ION
6 1 3 924785
-
+T
RIG
GE
R T
OR
CH
PA
RT
IN
PLA
CE
TO
RC
H S
CH
EM
AT
IC
MA
LE T
WIS
T C
ON
NE
CT
OR
MA
LE T
OR
CH
CO
NN
EC
TO
R
TO
RC
H S
HE
AT
H
PA
AIR
CO
DE
: P
TH
-061
A-C
X-7
M5A
TO
RC
H L
C65
ELE
CT
RO
DE
FE
MA
LE
TO
RC
H C
ON
NE
CT
OR
CO
DE
: W03
X09
35
WO
RK
PIE
CE
+
NE
GP
OS
FU
SE
F2
1 3 42
PI N
NU
MB
ER
J31
5 6
DE
SC
RIP
TIO
N
CO
MT
OR
CH
NO
T U
SE
D
NO
T U
SE
D
AR
CIN
ITA
TE
D 1
AR
CIN
ITA
TE
D 2
TR
IGG
ER
AC
3
AC
1AC
2
FA
N
PP
WR
AP
PE
R
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 6
TH1538 Code 52076
D.C
. B
US
SC
RE
W C
AP
AC
ITO
RC
OD
E: W
3488
222
J71
PO
SN
EG
J11
AC
CE
SS
OR
YK
IT R
EM
OT
E C
OD
E: W
05X
1086
A
CO
MP
OS
ED
BY
:-
RE
MO
TE
CO
MM
ITA
L C
M21
307
SF
F C
ON
NE
CT
OR
- W
05X
108
6 B
OA
RD
- W
6 860
024
CA
BLE
- W
6860
025
CA
BLE
INV
ER
TE
R B
OA
RD
W0
5X08
57-2
RIG
HT
HE
AT
SIN
K
FR
ON
T F
RA
ME
CO
DE
: W93
X11
51
FR
ON
TA
L V
IEW
OF
TH
E C
ON
NE
CT
OR
MK
A
B
CL E
D
J
I S
NH
F
INP
UT
BO
AR
DW
05X
085
5-2
SO
LE
NO
ID V
ALV
E
TH
2
FA
NJ3
3PH
IN
PU
T S
WIT
CH
AC
3G
RO
UN
D
PP
PO
SN
EG
J 1
FU
SE
F2
AC
2
AC
1 J 4J5
J 33
LEFT HEAT SINK
OU
TP
UT
BO
AR
D
W05
X0
858-
2
-W
1810
047
+C
UR
RE
NT
SE
NS
OR
S
TR
27
7
AIR
+ E
LEC
TR
OD
EC
ON
NE
CT
ION
NO
ZZ
LEC
ON
NE
CT
ION
RE
MO
TE
BO
AR
DW
05X
1086
2
CO
NT
RO
L B
OA
RD
W05
X0
859
J 7
J2J2
2
OF
FO
N
1
CO
DE
: W59
X10
06P
OW
ER
TR
AN
SF
OR
ME
R
J23
J21
PR
IMA
RY
SE
CO
ND
AR
Y
PR
ES
SU
RE
SE
NS
OR
SW
2
3 4
OU
TP
UT
CH
OK
E
IND
1
IND
2
PA
RE
D
RE
D65
WH
ITE
8: K
EY
CO
UN
TE
R C
LO
CK
WIS
E
LL
PIN
NU
MB
ER
J72
PIN
NU
MB
ER
J72
1 2
OS(OS(
DE
SC
RIP
TIO
N
WIP
ER
A B
643 5 87 9
KT
RIG
GE
R +
CL
OC
K W
ISE
AR
CIN
ITA
TE
D +
NO
T U
SE
DN
OT
US
ED
C I
TR
IGG
ER
-
AR
CI N
ITIA
TE
D -
NO
T U
SE
D
M J
NO
T U
SE
D
) DNN
GNI
RE
DG
NIR
ED
CO
DE
: P
TH
-101
A-C
X-7
M5A
MA
LE
TO
RC
H C
ON
NE
CT
OR
FE
MA
LE
TO
RC
H C
ON
NE
CT
OR
CO
DE
: W0
3X
093
5
10
NO
T U
SE
DN
OT
US
ED
TO
RC
H L
C1
05
65 8
EL
EC
TR
OD
E
TR
IGG
ER
TO
RC
H
FE
MA
LE T
WIS
T C
ON
NE
CT
OR
NO
T U
SE
D
TR
IGG
ER
/ P
IPC
ON
NE
CT
ION
TR
1
PIN
NU
MB
ER
J31
21 43 5
NO
T U
SE
D
DE
SC
RIP
TIO
N
AR
CIN
ITA
TE
D 1
AR
CIN
ITA
TE
D 2
TR
IGG
ER
NO
T U
SE
D
1
AIR
4 2 93
6C
OM
TO
RC
H
14 2 TO
RC
H S
HE
AT
H
93
PA
RT
IN
PLA
CE
+
TO
RC
H S
CH
EM
AT
IC
-
MA
LE
TW
IST
CO
NN
EC
TO
R
+
WO
RK
PIE
CE
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 7
LC65, LC65M, LC105 & LC105M LC65
Torch (Hand 7.5m) (1pc)
PTH-061A-CX-7M5A Cooling Kit (blister 1pc)
W03X0893-49R
Torch (Hand 15m) (1pc)
PTH-061A-CX-15MA Cable (7.5m)
(1pc) W0300604R
Handle (1pc)
W0300609R Cable (15m)
(1pc) W0300606R
Head (1pc)
W0300608R Connector
(1pc) W03X0934-4R
Electrode (blister 5pcs)
Gas Distr. (blister 3pcs)
Tip (blister 5pcs)
Cutting process
40A W03X0893-25A W03X0893-50R W03X0893-27A
50A W03X0893-25A W03X0893-50R W03X0893-28A
60A W03X0893-25A W03X0893-50R W03X0893-29A
Dir Contact 40A W03X0893-25A W03X0893-50R W03X0893-26A
Contact 50A W03X0893-25A W03X0893-50R W03X0893-33A
Contact 60A W03X0893-25A W03X0893-50R W03X0893-34A
Ext Contact 40A W03X0893-53A W03X0893-50R W03X0893-40A
Ext Contact 60A W03X0893-53A W03X0893-50R W03X0893-54A
Gouging W03X0893-25A W03X0893-50R W03X0893-39A
Retaining Cap (blister 1pc)
Spacer (blister 2pcs)
Shield Cap (blister 2pcs)
Cutting process
40A W03X0893-41A W03X0893-14R
50A W03X0893-41A W03X0893-14R
60A W03X0893-41A W03X0893-14R
Dir Contact 40A W03X0893-41A
Contact 50A W03X0893-43A W03X0893-44A
Contact 60A W03X0893-43A W03X0893-44A
Ext Contact 40A W03X0893-43A W03X0893-21A
Ext Contact 60A W03X0893-43A W03X0893-21A
Gouging W03X0893-43A W03X0893-48A
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 8
LC65M, LC65M GEAR RACK
LC65M LC65M GEAR RACK Torch (Machine 7.5m)
(1pc) PTM-061A-CX-7M5A PTR-061A-CX-7M5A
Head (1pc)
W0300610R
Torch (Machine 15m) (1pc)
PTM-061A-CX-15MA PTR-061A-CX-15MA Cooling Kit (blister 1pc)
W03X0893-49R
Positioning tube (1pc)
W0300603R W0300624R Cable (7.5m)
(1pc) W0300605R
Cable (15m)
(1pc) W0300607R
Connector
(1pc) W03X0934-4R
Electrode
(blister 5pcs) Gas Distr.
(blister 3pcs) Tip
(blister 5pcs)
Cutting process
40A W03X0893-25A W03X0893-50R W03X0893-27A
50A W03X0893-25A W03X0893-50R W03X0893-28A
60A W03X0893-25A W03X0893-50R W03X0893-29A
Shielded 40A W03X0893-25A W03X0893-50R W03X0893-52A
Shielded 50A W03X0893-25A W03X0893-50R W03X0893-33A
Shielded 60A W03X0893-25A W03X0893-50R W03X0893-34A
Gouging W03X0893-25A W03X0893-50R W03X0893-39A
Retaining Cap (blister 1pc)
Shield Cap (blister 2pcs)
Cutting process
40A W03X0893-41A
50A W03X0893-41A
60A W03X0893-41A
Shielded 40A W03X0893-43A W03X0893-46A
Shielded 50A W03X0893-43A W03X0893-46A
Shielded 60A W03X0893-43A W03X0893-46A
Gouging W03X0893-43A W03X0893-48A
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 9
LC105 Torch (Hand 7.5m)
(1pc) PTH-101A-CX-7M5A
Insulation Kit (blister 1pc)
W03X0893-71R
Torch (Hand 15m) (1pc)
PTH-101A-CX-15MA Cable (7.5m)
(1pc) W0300620R
Handle (1pc)
W0300609R Cable (15m)
(1pc) W0300621R
Head (1pc)
W0300618R Connector
(1pc) W03X0934-8R
Electrode (blister 5pcs)
Gas Distr. (blister 2pcs)
Tip (blister 5pcs)
Cutting process
40A W03X0893-60A W03X0893-70R W03X0893-61A
60A W03X0893-60A W03X0893-70R W03X0893-62A
80A W03X0893-60A W03X0893-70R W03X0893-63A
100A W03X0893-60A W03X0893-70R W03X0893-64A
Contact 40A W03X0893-60A W03X0893-70R W03X0893-61A
Contact 60A W03X0893-60A W03X0893-70R W03X0893-62A
Contact 80A W03X0893-60A W03X0893-70R W03X0893-63A
Contact 100A W03X0893-60A W03X0893-70R W03X0893-64A
Ext Contact 40A W03X0893-57A W03X0893-70R W03X0893-58A
Ext Contact 60A W03X0893-57A W03X0893-70R W03X0893-59A
Ext Contact 80A W03X0893-57A W03X0893-70R W03X0893-72A
Ext Contact 100A W03X0893-57A W03X0893-70R W03X0893-73A
Gouging W03X0893-60A W03X0893-70R W03X0893-65A
Retaining Cap (blister 1pc)
Spacer (blister 2pcs)
Shield Cap (blister 2pcs)
Cutting process
40A W03X0893-66A W03X0893-14R W03X0893-68A
60A W03X0893-66A W03X0893-14R W03X0893-68A
80A W03X0893-66A W03X0893-14R W03X0893-68A
100A W03X0893-66A W03X0893-14R W03X0893-68A
Contact 40A W03X0893-66A W03X0893-67A
Contact 60A W03X0893-66A W03X0893-67A
Contact 80A W03X0893-66A W03X0893-67A
Contact 100A W03X0893-66A W03X0893-67A
Ext Contact 40A W03X0893-66A W03X0893-74A
Ext Contact 60A W03X0893-66A W03X0893-74A
Ext Contact 80A W03X0893-66A W03X0893-74A
Ext Contact 100A W03X0893-66A W03X0893-74A
Gouging W03X0893-66A W03X0893-69A
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 10
LC105M, LC105M GEAR RACK
LC105M LC105M GEAR RACK Torch (Machine 7.5m)
(1pc) PTM-101A-CX-7M5A PTR-101A-CX-7M5A
Head (1pc)
W0300619R
Torch (Machine 15m) (1pc)
PTM-101A-CX-15MA PTR-101A-CX-15MA Insulation Kit (blister 1pc)
W03X0893-71R
Positioning tube (1pc)
W0300603R W0300624R Cable (7.5m)
(1pc) W0300622R
Cable (15m)
(1pc) W0300623R
Connector
(1pc) W03X0934-8R
Electrode (blister 5pcs)
Gas Distr. (blister 2pcs)
Tip (blister 5pcs)
Cutting process
40A W03X0893-60A W03X0893-70R W03X0893-61A
60A W03X0893-60A W03X0893-70R W03X0893-62A
80A W03X0893-60A W03X0893-70R W03X0893-63A
100A W03X0893-60A W03X0893-70R W03X0893-64A
Gouging W03X0893-60A W03X0893-70R W03X0893-65A
Retaining Cap (blister 1pc)
Shield Cap (blister 2pcs)
Cutting process
40A W03X0893-66A W03X0893-68A
60A W03X0893-66A W03X0893-68A
80A W03X0893-66A W03X0893-68A
100A W03X0893-66A W03X0893-68A
Gouging W03X0893-66A W03X0893-69A
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 11
LC65 & LC105 Circle Kit (optional)
W0300699A LC Circle Kit (optional)
Torches Dimensions
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 12
