SOLUT IONS FOR BRANCHES

«ELECTRONICS & MECHANICS PLANT » JSC

SOLUTSOLUTIONS FOR IONS FOR BRANCHESBRANCHES

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Key Branches Key Branches Our Our CompanCompanyy Works ForWorks For

Oil gas and petrochemical industry,

Power-Engineering Nuclear

Power-Engineering


OIL, OIL, GAGASS AND PETROCHEMICAL AND PETROCHEMICAL BRANCHBRANCHESES

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«ZEiM»«ZEiM» JSC JSC Product Applications iProduct Applications in technological n technological proceproceduresdures

МЭОМЭО• Valve drives• Heat supply enterprise objects (boilers) • temperature control in coke-chemical production

DrivesDrives• Gas and oil flow control• Pumpout of mine water from water collectors• Regulation of the reprocessed products flow

ACTP instrumentsACTP instruments• In oil processing and pumping• In oil pumping technological procedure• In technological procedures of fertilizers production, cracking of oil.

ControllersControllers

• Fluid or gaseous materials and products discharge control

Accounting instrumentsAccounting instruments• Commercial account of crude oil (at the input) and oil products(at the output)• Technological account (refining, losses)

Driven stop and control valvesDriven stop and control valves• Gas and oil flow control• Pumpout of mine water from water collectors• Regulation of the reprocessed products flow

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«ZEiM»«ZEiM» JSC JSC Products forProducts for Oil, Oil, GaGass and and Petrochemical BranchPetrochemical Brancheses

1. Supplies of electric actuators and electrified pipe-line valves

2. Automated regulation of pipe lines flows based on Р-130 and CROSS controllers

3. Nodes and systems of account based on “Centrosonic“ flow meters

4. Energy-saving products supplies

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Main ConsumersMain Consumers

«Omskiy NPZ» JSC, «SILIVINIT» JSC, Solikamsk Siberian Chemical Combine,

Seversk «Novokuybyshevskiy NPZ»

JSC, Novokuybyshevsk «Nizhnekamskiy

oil-processing Plant» JSC, Nizhnekamsk

«URALKALIY» JSC, Bereznyaki

«Buzulukneft» Oil&Gas Gaining Plant «Orenburgneft» JSC, Buzuluk


SUPPLSUPPLIES OF IES OF ELECTRIC ELECTRIC ACTUATORSACTUATORS AND AND ELECTRIFIED PIPE-LINE ELECTRIFIED PIPE-LINE VALVESVALVES

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Electric ActuatorsElectric Actuators for for Pipe-line Valves Pipe-line Valves

МЭОФ — single-turn flanged,

МЭП — forward-travel,

MЭM — multi-turn actuators

Versions: general purpose, explosion-proof, for NPS

Service life - more than 15 years

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Electric ActuatorsElectric Actuators for for Pipe-line Valves Pipe-line Valves

Single-turn with rated torque from 1.6 to 4000 Nm - for ball cocks, and disk shutters;

Forward-travel - for linearly operated stop and control valves;

Multi-Turn – for slide gates.

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МЭОФМЭОФ Single-turn Single-turn Flanged Flanged Electric Electric ActuatorsActuators for for Pipe-line Valves Pipe-line Valves

MЭОФ actuators are designed for half-rotary relocation of various valve control elements such as ball cocks, gates, butterfly-type valves, slide valves, shutoff devices, etc.Versions: general purpose, explosion-proof, for NPS

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МЭОФМЭОФ Single-turn Single-turn Flanged Flanged Electric Electric ActuatorsActuators for for Pipe-line Valves Pipe-line Valves

Rated torque on the output shaft: from 1.6 to 4000 Nm.

Full travel of the output shaft: 0.25, 0.63 revolutions.

Rated time of the output shaft full travel: from 4 to 160 s.

Consumed power - from 43 to 900 W.

Weight - from 4 to 265 kg. Service life - more than 15

years

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МЭПМЭП,, МЭПК МЭПК Forward-travel Electric Forward-travel Electric Actuators Actuators For Pipe-line ValvesFor Pipe-line Valves

МЭП, МЭПК actuators are designed for pipe-line control valves of onward operating principle (shut-off cocks, stop and control valves, etc.)

Versions: general purpose, explosion-proof, low-noise

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Электроприводы для трубопроводной Электроприводы для трубопроводной арматуры прямоходные МЭПК, МЭПКМарматуры прямоходные МЭПК, МЭПКМ**МЭПМЭП,, МЭПК МЭПК Forward-travel Electric Forward-travel Electric Actuators Actuators For Pipe-line ValvesFor Pipe-line Valves**

On-rod effort in the final position: from 800 to 6300 N.

On-rod effort in the initial position: from 365 to 2450 N.

Rated time of the rod full travel: from 20 to 60 s.

Consumed power – 43, 110 W, max.

Weight - from 5,2 to 17 kg. Service life - more than 15 years

* —МЭПКМ is a low-noise actuator group

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МЭПМЭП Forward-travel Electric Actuators Forward-travel Electric Actuators For For Pipe-line ValvesPipe-line Valves

Rated on-rod effort: from 18000 to 20000 N.

Rated time of the rod full travel: from 50 to 340 s.

Rated full travel of the rod : from 25 to 170 mm

Consumed power – 200 W, max. Weight - 30 kg, max. Service life - more than 15 years

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МЭММЭМ Multi-Turn Electric Actuators Multi-Turn Electric Actuators For For Pipe-line ValvesPipe-line Valves

МЭМ electric actuators are designed for relocation of control and stop elements of self-braking shutoff-regulating valves in accordance with control signals generated by the automated control and adjusting devices.

Versions: general purpose, explosion-proof, for NPS

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МЭММЭМ Multi-Turn Electric Actuators Multi-Turn Electric Actuators For For Pipe-line ValvesPipe-line Valves

МЭМ actuators of general purpose version are intended for functioning at the temperature from

-40 to +50 °С; МЭМ-16- IIВТ4 version actuators allow operation at the temperature from

-50 to +50 °С.

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PartnerPartnershipship wwith ith Valve ManufacturValve Manufacturererss

Ball cocks: Giras (Himki), NPF «PRIS»(Nizhnekamsk), JSC MC «Splav»(V. Novgorod)Disk shutters, stop and control valves :Kotelinikovskiy JSC, «Armagus» valve plant (Goose-Crystal) , «CHZEM» plant (Chekhoff), JSC «Armatek», NPO «Promarmatura» (St Petersburg), and others.

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ElectrifiedElectrified Stop and Control Valves for Stop and Control Valves for PipelinesPipelines

Ball Cocks

Disc Shutters

Valves

Drossel Slide Gates

Shut-off Valves

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Stop and Control Valves With МЭО МЭОФ, МЭМ, МЭПК, МЭП Electric Actuators made by «ZEiM» JSC:

Ball Cocks + МЭОФ

Disc Shutters + МЭОФ

Valves + МЭП, МЭПК

Drossel Slide Gates + МЭО

Shut-off Valves + МЭОФ

ElectrifiedElectrified Stop and Control Valves for Stop and Control Valves for PipelinesPipelines

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«ZEiM»«ZEiM» JSC PartnerJSC Partner in USA in USA —— Valvtechnologies Inc.Valvtechnologies Inc.

One of the Leaders in production stop and control pipe-line and preventive valves

Valvtechnologies Ball Cocks are applied as stop and control valves, owing to their special inner finishing.


PIPELINEPIPELINE FLOW CONTROLFLOW CONTROL BASED ONBASED ON Р130 Р130 AND CROSSAND CROSS - - CONTROLLERSCONTROLLERS

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PipelinePipeline Flow ControlFlow Control

Actuators Pipeline flow control automations

stop and control valves

Remote control

“more”

“less”

“input”

“Control signals”

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Instruments Instruments of of Technological ProceTechnological Procedures dures ControlControl and Adjustmentand Adjustment

The given instruments in kit with other our products (actuators, drives, flow and heat meters, controllers ) allow to effectively control pipeline flows (including in oil pipelines).

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Microprocessor ControllersMicroprocessor Controllers

The controllers are used for building modern efficient systems of automation.

Far-famed Р-130 controllers are produced.

In 2003 new CROSS controller was produced

Prepared to production are

CROSS controllers, "TRASSA" system of field instruments supporting international standards of open systems.

«ZEiM» is one of the leaders of russian controller market

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Supplies of Equipment for Supplies of Equipment for Technological Technological Procedures Procedures AutomationAutomation

For 10 years «ZEiM» JSC has produced and installed more than 16000 of РЕМИКОНТ Р-130 controllers.

For modernization of the product straightedge and successful progress, CROSS controller of new generation has been developed.

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CROSS Controller CROSS Controller special featurspecial featureses::• Correspondence to international standards of open systems;• Modern element base and cutting-edge design;• High-efficiencyHigh-efficiency;• Developed systems forming qualities;• High reliability and vitality.

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Software-Software-hardwarehardware Units ArchitectureUnits Architecture

CROSS CROSS and "TRASSA" and "TRASSA" controllercontrollerss (controller (controllers of general industrial s of general industrial purpose purpose ))

Specialized Specialized high-efficienthigh-efficient VME-controllers for systems of diagnostics VME-controllers for systems of diagnostics Microprocessor relay protectionMicroprocessor relay protectionss Processors Processors forfor interfacing the primary interfacing the primary microprocessor devicesmicroprocessor devices Data Data storage storage serverserverss Tool system of Tool system of software software programs development for ISaGRAF programs development for ISaGRAF

WorkbenchWorkbench controller controllerss OSOS server server SCADA- systemSCADA- system

Software-Software-hardwarehardware facilities are facilities are designdesigned in accordance with ed in accordance with international standards and open systems technologies.international standards and open systems technologies.


NODES AND SYSTEMS OF NODES AND SYSTEMS OF ACCOUNT BASED ON ACCOUNT BASED ON ««CENTROSONICCENTROSONIC»» F FLOW LOW MMETERSETERS

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“Centrosonic“ oil and

oil-derivatives counter

High accuracy ultrasonic instrument for commercial or operative account of fluid discharge and volume, including oil and oil derivatives.

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Structured schemeStructured scheme

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““CentrosonicCentrosonic““ advantages advantages

Advantages: High measurement accuracy owing to usage of the patented

algorithm of signal processing; local and remote measurements in 4 pipelines simultaneously; all sensors are located in one case; 1 year long data storage; Measurement of the mass consumption and the product mass,

including accrued totals; measurement of density and temperature by acoustic densimeter; built-in self-diagnosing device provides for a quick calibration and

check-up without fluid run-trough and pipeline demounting.

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UFM001 ExiaIIC Ultrasonic UFM001 ExiaIIC Ultrasonic Heat MeterHeat Meter

UFM001 ExiaIIC ultrasonic heat meters are designed for metering of discharge and volume of fluid media, (soil water, crude oil, fuel oil, petrol, diesel fuel, etc) at explosive objects.

The meter is used for commercial and technological account. The meters are state registered (№ 14315-00)

Certificates:

- № 7805 certificate of measurement facilities approval;

- State Energy Inspection №005-ВС certificate;

- State Energy Inspection №РС 04-2814 license;

- №21.ЧЦ.8.421.Т.241.4.99 hygiene conclusion.

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UFM001 ExiaIIC Ultrasonic UFM001 ExiaIIC Ultrasonic Heat MeterHeat Meter

MAIN TECHNICAL FEATURES

Dn - pipe-line conventional dia, mm 50-1600 Metered fluid temperature, C +4…+100 Pressure, MPa 1,6

- for pipeless version 2.5 Interval between check-ups, year 2 Flow proportional output analog signals:

- frequency signal, Hz 0-1000

- current signal, mA 0 – 5, 0-20, 4-20

Inaccuracy of discharge measurement, % 1,7


SUPPLIES SUPPLIES OF OF ENERGY-SAVINGENERGY-SAVING EQUIPMENT EQUIPMENT

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Technological ProceduresTechnological Procedures

Preparation of homogeneous emulsions, creames, pastes;

Maintenance of the preset solution temperature in tanks. Pumping over of solutions and oil derivatives. Collection of spilt oil products.

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Transsonic «FISONIC» Device

«FISONIC» transsonic jet-injector device is a heat exchanger which utilizes vapour thermal power for heating and circulation of water without resorting to other energy consources.

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Fuel OilFuel Oil Sunk-operatedSunk-operated Vapour Vapour--jet Pumpjet Pump

The pump is designed for simultaneous upheating and input into a pressurized pipeline of a highly viscous media, allowing direct contact with water vapour - a fuel oil, syntetic acids, molasses, etc.

Transforms the pumped media and water into a microdispersed emulsion. The pump is usable for depumping of the fuel oil sediment from the fuel oil tanks with further upburning of it in the boiler fireboxes.

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VapourVapour--jet jet Fuel OilFuel Oil UpheaterUpheater

The upheater is designed for fast upheating of the fuel oil, bitumen, syntetic acids and other viscous products in rail-road and other tanks, etc.

Important feature

The upheater transforms the condensate and oil derivative into a microdispersed water-fuel emulsion.

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Jet-Jet-pressurizing Through-vapouring Devicepressurizing Through-vapouring Device

The device is designed for fast vapouring through of the rail-road tanks after removing oil derivatives, syntetic acids, vegetable oils and other viscous products from them.

Important feature

The device pressurizes secondary low-potential vapour


POWER POWER ENGENGINEERINGINEERING

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««ZEiMZEiM» JSC » JSC Products in Technological Products in Technological Procedures of Power Procedures of Power EngEngineeringineering

МЭОМЭО•Т-upheating control of the rolling workshop prefabricated pieces•Dome furnace pressure regulation•Heat supply enterprise objects (boilers) •Slide gate drives•Smoke trap drives

Drives and driven stop and control valvesDrives and driven stop and control valves•Valves control in town preparation systems•Regulation of water discharge for filter regeneration •Water level control of low and high pressure heaters •Т and R - vapour regulation and in-turbine inlet•Merging the condensate with the overheated vapour

ControllersControllersAccount of heat resources, vapour and hot water production, air inspectionAutomation of combustion processes, welded seams thermoprocessing, chemical water treatment, etc.

Accounting instrumentsAccounting instrumentsCommercial account of heat energy and waterTechnological account of water

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««ZEiMZEiM» JSC » JSC Products Products At At The Power Energy The Power Energy OObjectbjectss

OObject bject applicationapplication ProductsProducts OObject bject

1 Automations of the StationTechnological Procedures

Р-130, РП-4, МЭО, Instruments Nevinnomysskaya HPE, Nevinnomyssk

2 Chemical water purification treatment.

МЭО, МЭОФ with shutters Mosgorteploenergo,

Moscow

3 Regulation of gas inlet МЭОФ with stop-control valves Hydro Power Electrostation, Surgut

4 System of heat media control. Р-130 controllers, МЭОФ with ball cocks

TEC-1, Nizhnekamsk

5System of burner gas inlet МЭОФ with stop-control valves Kostromskaya PES

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Diagram of TPADiagram of TPA based on based on «ZEiM»«ZEiM» JSC JSC ProductsProducts

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Electrified Pipe-line ValvesElectrified Pipe-line Valves at at the the Operating Operating ObjectObject

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INSTRUMENTSINSTRUMENTS FOR FOR MONITORING AND CONTROL MONITORING AND CONTROL OFOF TECHNOLOGICAL TECHNOLOGICAL PROCEDURESPROCEDURES

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For 10 years «ZEiM» JSC has produced and installed more than 16000 of РЕМИКОНТ Р-130 controllers.

For modernization of the product straightedge and successful progress, CROSS controller of new generation has been developed.

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CROSS Controller CROSS Controller Special FeaturSpecial Features:es:

• Correspondence to international standards of open systems;• Modern element base and cutting-edge design;• High-efficiencyHigh-efficiency;• Developed systems forming qualities;• High reliability and vitality.

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Software-Software-hardwarehardware Units ArchitectureUnits Architecture

CROSS CROSS and "TRASSA" and "TRASSA" controllercontrollerss (controller (controllers of general industrial s of general industrial purpose purpose ))

Specialized Specialized high-efficienthigh-efficient VME-controllers for systems of diagnostics VME-controllers for systems of diagnostics Microprocessor relay protectionMicroprocessor relay protectionss Processors Processors forfor interfacing the primary interfacing the primary microprocessor devicesmicroprocessor devices Data Data storage storage serverserverss Tool system of Tool system of software software programs development for ISaGRAF programs development for ISaGRAF

WorkbenchWorkbench controller controllerss OSOS server server SCADA- systemSCADA- system

Software-Software-hardwarehardware facilities are facilities are designdesigned in accordance with ed in accordance with international standards and open systems technologies.international standards and open systems technologies.


ACCOUNTING ACCOUNTING INSTRUMENTSINSTRUMENTS ININ TECHNOLOGICAL TECHNOLOGICAL PROCEDURESPROCEDURES OFOF POWER POWER ENGENGINEERINGINEERING

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Accounting InstrumentsAccounting Instruments InIn Technological Technological ProceduresProcedures Of Power Of Power EngEngineeringineering

• Commercial account to heat energy and water• Technological account of water

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UFEC-005 UltrasonicUFEC-005 Ultrasonic heat counter heat counter

The heat counter is designed for metering of heat power, consumed heat quantity, discharge and volume of media, its temperature in the inlet and outlet pipeline of closed and opened heat supply systems.

The meters are state registered

Certificates:

- Certificates of measurement facilities approval;

- State Energy Inspection expert conclusions

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UFM 001,UFM 001, UFM-005 UFM-005,, РУ2К РУ2К UltrasonicUltrasonic Flow Discharge CountersFlow Discharge Counters

Application: for flow discharge and volume metering of various fluids,

hot and potable water included for commercial account of water resources.

Certificates:

- Certificates of measurement facilities approval;

- Certificates of State Energy Inspection;

- Hygiene conclusion


ENERGY-SAVING PRODUCTSENERGY-SAVING PRODUCTS ININ TECHNOLOGICAL PROCEDURESTECHNOLOGICAL PROCEDURES OF POWER OF POWER ENGENGINEERINGINEERING

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Energy-saving ProductsEnergy-saving Products InIn Technological Technological ProceduresProcedures Of Power Of Power EngEngineeringineering

Heating up and inlet of raw water for chemical treatment and of chemically purified water to deairator.

Heating and water supply system of public buildings and industrial objects.

Preparation of hot water for technological needs, for washing, e.g. Maintenance of preset temperature of fluid in tanks Heating up of viscous products in r/r tanks for futher downpour Maintenance of preset temperature in oil derivatives store tanks Vapouring through and cleaning of tanks after removing viscous products

from them Over or de-pumping of water, oil products and other fluids from tanks,

ground hollows, traps.

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Transsonic Transsonic ««FISONICFISONIC»» Device Device

«FISONIC» transsonic jet-injector device is a heat exchanger which utilizes vapour thermal power for heating and circulation of water without resorting to other energy consources.

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Fuel OilFuel Oil Sunk-operatedSunk-operated Vapour Vapour--jet Pumpjet Pump

The pump is designed for simultaneous upheating and input into a pressurized pipeline of a highly viscous media, allowing direct contact with water vapour - a fuel oil, syntetic acids, molasses, etc.

Transforms the pumped media and water into a microdispersed emulsion. The pump is usable for depumping of the fuel oil sediment from the fuel oil tanks with further upburning of it in the boiler fireboxes.

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VapourVapour--jet jet Fuel OilFuel Oil UpheaterUpheater

The upheater is designed for fast upheating of the fuel oil, bitumen, syntetic acids and other viscous products in rail-road and other tanks, etc.

Important feature

The upheater transforms the condensate and oil derivative into a microdispersed water-fuel emulsion.

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Jet-Jet-pressurizing Through-vapouring Devicepressurizing Through-vapouring Device

The device is designed for fast vapouring through of the rail-road tanks after removing oil derivatives, syntetic acids, vegetable oils and other viscous products from them.

Important feature

The device pressurizes secondary low-potential vapour


ATOMIC POWER ATOMIC POWER ENGINEERINGENGINEERING

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«ZEiM»«ZEiM» JSC JSC Product Offers for Nuclear Product Offers for Nuclear Power EngineeringPower Engineering

valves control (ball cocks, gates, butterfly-type valves, slide valves, shutoff devices, etc.)

water treatment control

opening of hermozone gate

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Applicability of Applicability of «ZEiM»«ZEiM» JSC JSC Products at Products at Nuclear Power StationsNuclear Power Stations

1 class of safety

МЭО, МЭОФ, МЭО, МЭОФ, МЭМ, АСТМЭМ, АСТPP instrumentsinstruments

The products The products supplies are supplies are feasible for:feasible for:

2 zone

4 zone3 zone5 zone

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Actuator Versions fActuator Versions for Atomic Power or Atomic Power EngineeringEngineering

Electric Actuators And Drives

МЭО, МЭОФ 6,3, 16, 40, 100, 250, 630, 1600, 4000, 10000

МЭМ 100 / 160 – 25 – 01 АП, JSC

МЭМ 100 / 460 – 63 – 01 АП, JSC

Designing of ПЭОМ, ПЭОЗ Electric Actuators for stop valves

Instruments for Automated Controls of Technological Procedures

ПБР 3АА, ПБР 2МА, ФЦ 06 50

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QualityQuality Provision Provision

“ZEiM“ JSC System is TUV CERT № 07 100 823/0 certified (Germany) to correspond to ISO 9001:1994 international standard requirements

100% of to-sale products is GOST R certified

The increased requirements of equipment quality for ÑPS are met owing to programs and plans of quality in accordance with MAGATE requirements

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Our Strong Points In Quality ProvisionOur Strong Points In Quality Provision

«ZEiM» JSC is licensed to design instruments for monitoring and control of technological procedures for NPS License № ВО-11-101-0157 valid from 10.11.1998 till 10.11.2003)

«ZEiM» JSC is licensed to design instruments for monitoring of technological procedures for NPS. License № ВО-12-101-0065 valid from 20.06.1998 till 20.06.2003

Realization of the declared activity is confirmed by conclusion letters № Т-К-37 (25.01.2002) (on equipment design for 1 and 2 units of Tyanivaniskaya NPS), № Т-И-52 (18.04.2002) (on equipment manufacture for 1 and 2 units of Tyanivaniskaya NPS)

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AdvantagesAdvantages of the Developedof the Developed TPA -TPA - Technological Procedures Technological Procedures AutomationAutomationss

Integration into the unified TPA system and PA facilities of different producers in the open system standard

Unified programming technology for the controllers of various companies and the user adaptability of the software programs

Interfacing different SCADA-systems through the standard Windows multi-task environment (DDE, OS)

Systems reliability and vitality upgrade Possibility of the system improvement without changing

its basic components

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Key Factors of SuccessKey Factors of Success

The Program for reformation of public services, the Law on power saving, a number of standard and legal documents of the federal and regional levels and new construction standards and regulations.

At the Russian market heat power becomes a product of certain price and its consumer wants to pay only for the actually consumed power, getting an opportunity to control this process on their own discretion. Present level of 50-60% subsidies for heat power consumers concerning the municipal objects by 2005 should decrease to 0% in accordance with the Regulations of the Public Services Reform.

Fuel and Power Complex of Russia is the key factor for helping the state economy out of the crisis. Therefore the power industry development in Russia will get a priority of development in comparison with other industries.

New russian market shows that a new consumer category is appearing capable of building their private houses. On the other hand, while the economy will be reaching a certain level, bearing in mind the traditional Russian problem concerned with apartments, the construction of standard apartments will be developing.

Under the present economical conditions in Russia, power saving becomes one of the strategic orientations of development. As a result, the following factors are available:

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I. Yakovleff Ave., 1, 428020, Cheboksary, RUSSIA , Tel: (8352) 69-51-48, Fax: (8352) 20-15-49

[email protected]

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SOLUT IONS FOR BRANCHES

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