Solar Thermal R&D and Education - Indian Institute of ... MBM Engineering college NISRAF: National...

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Transcript of Solar Thermal R&D and Education - Indian Institute of ... MBM Engineering college NISRAF: National...

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Solar Thermal R&D and Education @

Indian Institute of Technology Jodhpur

Funded by Ministry of New & Renewable Energy

Govt. of India

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Collaboration • Asian Development Bank

– ICASET

• STEAG India – Static & dynamic modelling & HRD

• IOCL-BHEL-IITJ – Experimental CSP test beds (National facility)

• NISRAF (IITK + IITB + CMMAC) – Solar resource forecasting

• ABSTL – Solar convective furnace

• MBM Engineering college

Presenter
Presentation Notes
NISRAF: National Initiative for Solar Resource Assessment and Forecasting CMMAC: Centre for mathematical modelling and computer simulation, Bengaluru (CSIR)
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Energy HRD@IITJ • PhD

– Current: 13 – Collaborative: 1

• M. Tech. – Graduated: 8 – Current: 11

• B. Tech. Projects • UGRI

UG/PG Training

Research

Product development

System Integration and Design

HRD

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Research Outcome • PhD 1. Design and characterization of volumetric air receiver. 2. Design of convective solar furnace. 3. Development of solar selective coatings.

4. Design and implementation of DC smart grid.

• M. Tech. 1. Design and development of glass-metal joints and their

characterization for solar receiver tubes. 2. Design and analysis of recirculating air system in an open

volumetric air receiver. 3. High heat flux characterisation and power balance of non-

transfer plasma jet (with NFTDC, Hyderabad).

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4. Design and Evaluation of experimental thermal energy storage.

5. High heat flux mapping of electrothermal plasma jet using semi infinite solid conduction (with NFTDC, Hyderabad).

6. Modelling of Lithium ion Cells/Battery and developing a charge controller to verify the Model.

7. Developing a programmable Emulator for the Photovoltaic Source.

B.Tech. Projects (IITJ + MBM) – Intelligent dual axes tracking – Dust deposition – Receiver testing – VARS – Air-water compact heat exchanger

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STEAG: Solar Thermal Plant Simulator

Training : 6 IITJ Faculty, 10 External faculties or researchers, 18 IITJ Students are trained, 6 industry representatives are trained in

association with GIZ

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ICASET • Training workshops

1. Smart grid. 2. Solar resource assessment and modelling (with NREL). 3. Solar thermal technology: current status, technology

gaps, and R&D opportunities (with PDPU in December 2013).

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SOLAR ENERGY RESEARCH

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Solar Resource Prediction • Time, Day and Year as input . • Predict global and direct radiationI. • Use Adaptive Recurrent Neural Network

(ARNN) and Multilayer Perceptron (MLP). • Research carried out at IIT Kanpur.

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Daily and Mean Monthly Global Solar Radiation at 11-12am [Wh/m2]

Mean daily global solar radiation using ARNN

Mean Monthly global solar radiation using ARNN

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Daily and Mean Monthly Direct Normal Irradiation at 11-12am [Wh/m2]

Daily Direct Normal Irradiation using ARNN

Mean Monthly Direct Normal Irradiation using ARNN

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Hourly irradiations of all days of January 2012

Hourly irradiations of all days of January 2012 obtained using ARNN (a)DNI, (b)GHI, (c)DIF and (d) Irradiations of a random day of the month, all desired values are shown in solid lines and actual values via dashed line.

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Thermal Research @ IITJ Solar air tower simulator

o Indigenization o Open volumetric air receiver o Thermal Energy Storage o Air-water heat exchanger

Dust deposition on heliostat o Mitigation of dust deposition

High heat flux measurement (with NFTDC)

Solar convective furnace design (application)

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Solar air tower simulator (4kWth)

Thermal Energy Storage (pebble bed)

Open air volumetri receiver

76 T/C are employed for detailed thermal characterization of set-up and sub-systems

Electrically heated

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Circular (porosity 50%) Square (porosity ~ 75%) Hexagonal (porosity ~ 55%)

Designed open air volumetric receiver at IIT Jodhpur

Radiation Radiation Radiation

Cold atm air inlet

Hot air outlet

Re-circulating air injection

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Receiver components

Target: Air temperature at the outlet = 400C;

Heat flux= 600 suns

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Open volumetric air receiver

Receiver: Electrically heated Simulation: Surface temperature

(6 re-circulation inlet)

Experiment @ IITJ- Target: 400C

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Mixer Design for receiver

LDV Measurement

Simulation (contour of velocity magnitude)

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Thermal Energy Storage

Thermal energy storage

Pebble ( from Rajasthan) Simulation: Temperature contour

Hot air inlet: Charging

Measurement Cold air outlet: Discharge)

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Dust deposition on flat mirror (heliostat)

Non-uniform deposition

a

Wind

Wind tunnel @ IIT J

a

1st 2nd

h h

B

C

R R

U U

Uniform deposition Uniform deposition

Estimated threshold velocity for initiating

removal of dust

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High heat flux measurement

Experiment @ NFTDC Measurement of temperature

Heat flux at the inlet of cylinder is estimated for the measured

temperature

Measured temperature

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DC Micro-Grids Motivation: Sync PV output with DC loads. Reduced overall losses due to elimination of multiple (AC/DC/AC)

conversions. DC micro-grids under constant power loads show severe oscillations in

voltage and current. Tightly re

Schematic of proposed solar PV based DC micro-grid at IIT jodhpur

Presenter
Presentation Notes
Boost converter: It is a power electronic device which produces DC output voltage higher than input DC voltage. Buck Converter : output DC voltage is lower than input voltage Function of buck-boost converter interfacing battery bank is to facilitate charging and discharging of battery bank as and when required for maintaining power balance (supply=load). Resistive load directly connected to the DC bus indicates lighting and heating load etc. Resistive load connected through point of load converter (green box) represents constant power loads which in practical life are most of the sensitive power electronics loads such as desktop computer, mobile, TV monitor, notebooks, tablet PCs, constant speed AC/DC drives in process industry etc. All such loads are considered to be sensitive loads and require tightly regulated voltage for their proper operation and accompanied by separate or inbuit adopters and exhibit constant power behavior. Voltage source converter (VSC): It is a power electronic device that converters DC voltage into AC voltage and vice-versa for two-way power flow between DC microgrid and AC utility grid.
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Constant input voltage to boost converter = 200 V

Capa

cito

r Vol

tage

(V)

Oscillations in voltage and current in supply converter of DC micro-grid under constant power loads

• Control algorithm for boost converter developed. • Damps V-I oscillations • Validated with experiments: Input 20 V, Output 30, 40, 50 V. • Controller can also handle variable voltage input.

Simulation results

Presenter
Presentation Notes
Voltage regulation: voltage regulation is a process to maintain constant voltage at DC bus (DC line to which all supply boost converter, loads and VSC and battery bank are connected) under variation in solar power input from sun or amount of load connected to the system. Stability: stability of DC micrrogrid here means that in case of change in solar radiation, failure of some boost converter unit, change in load, loss of utility connection; micro-grid system should be able to maintain power balance and ensure availability of specified voltage. Power sharing: suppose two boost converters supplied from PV modules are connected in parallel having capacity of 2kW and 5kW, proper sharing means in any case share of each converter in total supplies power should be proportional to their capacity. Situation of one converter is loaded near to its maximum limit (say 95%) while second is only supplying 10% of its maximum capacity should not occur.
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Milestones achieved Milestones achieved Modeling, design and fabrication of Boost converters. Development and testing of robust sliding mode for Boost

converters that ensure desired voltage regulation and stability under constant power loads.

Modeling, design and fabrication of Voltage source converter (VSC) to facilitate bidirectional power exchange with utility grid at 3 phase 440V.

Work in Progress Development and testing of controller for grid-connecting VSC. Development of average current sharing droop controllers for

boost converters that ensures proportional power sharing among parallel connected converters.

Modeling, design and fabrication of Buck-Boost converter for interfacing battery bank and its controller.

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Glass-to-metal seal development

Why?

To maintain vacuum around the receiver tube in PTC To mitigate the degradation of solar selective coating Breaking of this seal is a pertinent issue

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Existing concept

Multiple joint is employed to ensure thermal expansion from steel to borosilicate tube. Patented technology!

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New approach: Compress seal

Kovar-Kodial: 10-10 to 10-11 mbar l/s SS-Borosilicate: 8 x 10-10 mbar l/s

Applying for a patent

Development phase

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Solar selective receiver coatings

• Objective – Coatings for temperatures up to 500 C and higher. – High absorptivity, low emissivity.

• Tools – Electrodeposition. – Sputtering.

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• Black chrome with graphite encapsulated Fe-Co nano particles – Properties of black chrome degrade > 350 C. – Electrodeposit composite. – Cr deposits on SS. – Reduction in corrosion (3.5 wt.% NaCl). – Stable in nitrogen till 500 C. – Applied for patent

• Zirconium carbonitride/Alumina – Work in progress. – Deposit sputtered. – Alumina is nitrogen diffusion barrier. – Expected to be stable till 700 C or more in vacuum.

Presenter
Presentation Notes
Black chrome: Cr-Cr2O3 Optical properties degrade due to oxidation Solution: Cro3, NaF, Na2CO3. Cathode: SS substrate, Anode: Pb
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Pilot & Demonstration Plants

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BARC: SOLTOP-2

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IITJ-IOCL-BHEL Experimental CSP Plant

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Publications & workshop

Publications: 1 Journal (published) 6 Journal articles (submitted) 2 Invited Lectures 4 Int. Conf. Proceedings (IEEEXplore, ICORE) 1 Patent (applied); 1 to be applied Workshop : Smart Grid Resource Assessment Solar Thermal Technologies (planned with PDPU)

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Team from IITJ, IITK, NFTDC Faculty members: Dr. Laltu Chandra, IITJ Dr. K. Balasubraminium, NFTDC Dr. Deepak Fulwani, IITJ Dr. S. Harinipriya, IITJ Dr. V. Narayanan Dr. B. Pratihar Dr. A. Dixit, IITJ Dr. Ravindra Arora, IITJ Prof. Laxmidhar Behera, IIT K Dr. Rahul Chibbar, IITJ Dr. Prodyut Chakraborty, IITJ Prof. P. S. Ghoshdastidar, IIT K Dr. P. K. Jayakumar, NFTDC Dr. Neeraj Gupta, IITJ Prof. Rajiv Shekhar, IITJ

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Students: • - Ph.D.: Mr. Suresh Kumar, Mr. Piyush K. Sharma (with

IITK), Mr. Deepesh Patidar (IITJ), Mr. Belal Usmani; • - M. Tech: Rakesh, Nupur, Priyanka, Subhi, Digpal,

Ayyaz, Ramniwas; • - B. Tech: Navneet, Darshan (SVNIT), Dheeraj, Sandip (NITD),

Harshit, Tanmay, 4 students of MBM, Ankit,

Project/Staff: • Mr. Vinod Kumar, Mr. Ashish Tiwari, Mr. Ritesh Patel, Mr.

Anurag Gupta

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Thank You!!!