Software Guide for SEC MP Logging v1.1

Purpose:Purpose of this software is to help EMSD in the manufacturing of EVM units in a sequential and controlled manner. It stores all records about manufacturing stages for each EVM unit.

It uses the notion of facilities which is nothing but a series of predefined stages.

Manufacturing Stages:EVM manufacturing process consists of the following stages.

Stage 1 Inward ToFacility 1Stage 2SMTStage 3SMT Stage InspectionStage 4Wave SolderingStage 5PCB Stage Inspection

Stage 10Diagnostic test post burn in (T2)Stage 9Potting of Critical ComponentsStage 8Diagnostic test post PCB (T1)Stage 6OutwardTo Facility 2Stage 7InwardTo Facility 2

Stage 11Outwardto Facility 3

Stage 14Mechanical InspectionStage 15OutwardTo Facility 4Stage 13Unit AssemblyStage 12InwardTo Facility 3

Stage 19InwardTo Facility 5Stage 16InwardTo Facility 4Stage 20ConfigurationStage 18OutwardTo Facility 5Stage 17Final QC

Stage 22Serial Number CheckStage 21Serial Number Loading and Laser MarkingStage 24PackingStage 23Outward to Packing

Facility 6 (Packing)Facility 3 (Unit Assembly Section)Facility 5Facility 4Facility 2 (Testing Section)Facility 1 Installation and Working on the Software: Check your Network Connection and display resolution. The resolution should be 1366*768. You can check it from right click on desktop>screen resolution> click on dropdown beside resolution:> select 1366*768> click OK. Now simply run the SEC-MP-Logging.bat from your desktop by double clicking the icon. The following screen will appear if your network and IP settings are configured properly. If screen doesnt appear but instead, a message box comes. Check your network connection. Still if you are not able to see this screen then contact software support team for further assistance.

Fig. 1: login screen

User Login:There are 3 types of users for this software.

1) Administrator.2) Supervisor.3) Data Entry User.

1) Administrator

Admin ID will start from ADM (example ADM01, ADM02). He is the highest level of system admin for the software and can manage all users for all facilities. Functions of Administrator are shown in the screenshot below.

Fig.2: Admin Screen

a) Create Admin :- This link is used to create another Administrator.

b) Create Supervisor :- Using this link Administrator can create the Supervisor for any facility.

c) Create User :- Using this link Administrator can create the Data Entry User for any stage.

d) Disable/Enable User :- By Clicking this Administrator can Disable and Enable any Supervisor or User.

e) Data Entry :- Using this link Administrator can perform data entry at any Stage of any Facility.

f) Unit History :- Administrator can view the logging of previous stages for a particular unit.

g) Reject a Unit :- Using this link Administrator can reject any unit only at stages given below:Stage: 3 (SMT Stage Inspection)Stage: 5 (PCB Stage Inspection)Stage: 8 (T1 Testing)Stage: 10 (T2 Testing)Stage: 14 (Mechanical Inspection)Stage: 17 (Final QC)

h) Accept a Unit :- By using this link Administrator can accept any unit and can continue from the next stage. He need not make an entry for the rejection stage again.

i) Manufacturing Status :- Administrator can view the Manufacturing status of a facility and overall status also.

j) Change Password :- Administrator can change his password if he wants to.

2) Supervisor Supervisor ID will be in the form of SP*01 where * is A or B or C according to Facility. He is responsible for his facility only. Functions of Supervisor are shown in the screenshot below.

Fig. 3: Supervisor Screen

a) Reject a Unit :- Using this link Supervisor can reject any unit only for his facility.

b) Accept a Unit :- Using this link Supervisor can accept any unit only for his facility.

c) Unit History :- Supervisor can view the logging of previous stages for a particular unit in his facility.

d) Manufacturing Status :- Supervisor can view the Manufacturing status of his facility.

e) Change Password :- Supervisor can change his password if he wants to.

3) Data Entry User

User ID will be in the form of U*#01 where * is A or B or C ...according to Facility and # represents Facility stages(A,B,C,...). User can enter the data according to his stage.

Fig.4: User Screen

Rejection:-Once the data entry is done for the rejection stage, Supervisor will select the Reject a Unit Link then he has to enter the PCB ID or Cabinet ID.a) In Facility-1 the rejection will take place only at Stage-3 (SMT Stage Inspection) and Stage -5 (PCB Stage Inspection). Supervisor has to select the reasons from the drop down before rejecting.b) In Facility-2 the rejection will take place only at Stage-8 (T1 Testing) and Stage-10 (T2 Testing) supervisors have to select the reasons from the drop down before rejecting.c) In Facility-3 the rejection will take place only at Stage-14 (Mechanical Stage Inspection) supervisor has to select the reasons from the drop down before rejecting.d) In Facility-4 the rejection will take place only at Stage-17 (FQC Testing) supervisor has to select the reasons from the drop down before rejecting.Acceptance:- For Accepting a unit Supervisor will select the Accept a Unit Link then he has to enter the PCB ID/Cabinet ID to accept the Unit in which stage it has been rejected.

Manufacturing Status:- Facility number, Unit Type and Dates are required to see the manufacturing status. The screenshot for manufacturing status is shown below.

Fig. 5: Manufacturing Status

Unit History:-

There are 2 types of unit History i.e. Partial Unit History and Complete Unit History. During the production we will use Partial Unit History only. According to the facility number History of the unit will be displayed when we click submit or press Enter. In Facility-3 if we give PCB ID or Display ID then details for stage: Inward to Facility-3 and stage: Unit Assembly will be displayed. If we give Cabinet ID then details for stage: Mechanical Inspection and stage: Outward to Facility-4 will be displayed. If a unit is rejected in some stage, it will show that also at the bottom. The Screen below gives the history of a Display PCB ID.

Fig. 6: Unit History

Disable or Enable User/Supervisor:-

Only Admin can Disable or Enable a User or a Supervisor. When Admin selects a user from dropdown list, its current status will be checked by default. He can then change the radio Button if it requires. The Screen below gives view for disabling a user.

Fig. 7: Disable or Enable a User/Supervisor

For further assistance regarding Software, Contact -040-2718-69917382775302 (Mob)akhileshs@ecil.co.in

AKHILESH SINGHEngineer29-00-140767EMSD-ECIL