Small PIM module (M729/M733) Evaluation Board · 2018. 6. 22. · Supported modules : Small PIM...
Transcript of Small PIM module (M729/M733) Evaluation Board · 2018. 6. 22. · Supported modules : Small PIM...
© Fuji Electric Co., Ltd. All rights reserved. 1
DOC. No. MT6M14257
DATE NAME
DRAWN Jan. 5, 2018 N. Kurata
CHECKED Jan. 5, 2018 N. Matsuda
APPROVED Jan. 5, 2018 N. Fujisawa
Device Application Technology Dept.Sales Div.Electronic Devices Business Gr.
Small PIM module (M729/M733)Evaluation Board
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Evaluation Board for M729/M733
On-board isolated DC/DC power supply
Broadcom (Avago) ACPL-336J driver ICIntegrated fail-safe IGBT protection- Desaturation detection, “Soft” IGBT
turn-off and fault feedback- Under Voltage Lock Out (UVLO)
protection with feedback
+5V CMOS level for PWM and fault signals
VGE= +15V/-0V gate drive
We can provide the circuit diagram, PCBpattern, BOM to support your driver design
190mm x 150mm
Supported modules : Small PIM (M729/M733) solder pins modules(V series) 7MBR50VKD060-50, 7MBR15VKD120-50, 7MBR25VKD120-50, 7MBR35VKD120-50(X series) 7MBR50XKD065-50, 7MBR15XKD120-50, 7MBR25XKD120-50, 7MBR35XKD120-50
Signal Input/output
DC +24V
RS
T
U
V
W
P
BP1N
thermistor
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Layout of the Evaluation Board
IC1: DC/DC power supply
IC3 – IC9: Gate driver ICACPL-336J
CN1: Power supply connector(DC +24V)
CN2: Gate PWM signal input/Fault signal output
CN3: NTC output
T1 – T3: 3φ AC input terminal
T8 – T10: 3φ AC output terminal
T4,T6: DC+ terminal
T7: DC- terminal
T5: Brake terminal
IC1 (VLA107-644R)
CN3
CN2
U
V
W
Z
Y
X
DB
CN1
IC3 – IC9(ACPL-336J x7)
(T)T3
T10(W)
T9(V)
T8(U)
(S)T2
(R)T1
(P)T6
(N)T7
(P1)T4
(B)T5
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Assembling(1/2)
(1) Attach gate resistance(RG)
(2) Attach capacitor between gate and emitter (CGE)
To change RG , please change 『R106,R110,R114,R118,R122,R126,R129,』and『R107,R111,R115,R119,R123,R127,R130』. The initial value is 『R106,R110,R114,R118,R122,R126,R129,』: 0Ω『R107,R111,R115,R119,R123,R127,R130』: 39Ω
The standard RG of the M729 and M733 modules are shown in the under table.
V series X series Standard RG
7MBR50VKD060-50 7MBR50XKD065-50 8.2Ω
7MBR15VKD120-50 7MBR15XKD120-50 39Ω
7MBR25VKD120-50 7MBR25XKD120-50 20Ω
7MBR35VKD120-50 7MBR35XKD120-50 12Ω
To add CGE, please attach『C107,C110,C113,C116,C119,C122,C124』.
RG CGE
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Assembling(2/2)
(4) Connect I/O signal and DC power supply
CN2: I/O signal
CN1: 24V (DC)
(3) Attach and solder IGBT module to PCB
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I/O Pin Assignments
CN2CN1
CN3
PIN No. Pin name Function
1 IN-DB PWM signal for B phase
2 NC
3 IN-X PWM signal for X phase
4 IN-U PWM signal for U phase
5 IN-Y PWM signal for Y phase
6 IN-V PWM signal for V phase
7 IN-Z PWM signal for Z phase
8 IN-W PWM signal for W phase
9 - 12 GND
13 FAULT-DB DESAT fault output for B phase
14 UVLO-DB Undervoltage lockout output for B phase
15 FAULT-U DESAT fault output for U phase
16 UVLO-U Undervoltage lockout output for U phase
17 FAULT-V DESAT fault output for V phase
18 UVLO-V Undervoltage lockout output for V phase
19 FAULT-W DESAT fault output for W phase
20 UVLO-W Undervoltage lockout output for W phase
21 FAULT-X DESAT fault output for X phase
22 UVLO-X Undervoltage lockout output for X phase
23 FAULT-Y DESAT fault output for X phase
24 UVLO-Y Undervoltage lockout output for Y phase
25 FAULT-Z DESAT fault output for X phase
26 UVLO-Z Undervoltage lockout output for Z phase
27 - 30 GND
PIN No. Pin name Function
1 T1 T1
2 T2 T2
3
PIN No. Pin name Function
1 VDC_IN +24V
2 NC NC
3 GND GND
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Description Parameter Value Unit Remarks
DC input voltage for DC/DC converter V DC(in) 18 ~ 22 V Recommended value: 20V
DC output votlage of DC/DC converter V out1 +15/-6 V Gate-Emitter voltage
Primary side control voltage V out2 5 V Non-isolation
PWM singal input voltage V IN 0 / +5 V
Peak output current I O(peak) 2.5 A Follow the specification of ACPL-336J
Peak output current for gate drive per IGBT I O(peak) 2.5 A Follow the specification of ACPL-336J
Operating temperature T opr -10... +75 oC
Storage temperature T stg -20... +85 oC
FAULT output current I FAULT 10 mA Follow the specification of ACPL-336J
FAULT pin voltage V FAULT 5 V Follow the specification of ACPL-336J
FAULT logic low output current I FAULT_L 9.0 mA Follow the specification of ACPL-336J
UVLO output current I UVLO 10 mA Follow the specification of ACPL-336J
UVLO pin voltage V UVLO 5 V Follow the specification of ACPL-336J
UVLO threshould low to high V UVLO+ 12.5 V Follow the specification of ACPL-336J
UVLO threshould high to low V UVLO- 11.3 V Follow the specification of ACPL-336J
DESAT detection threshold V DESAT 7 V Follow the specification of ACPL-336J
Output Mute Time due to DESAT t DESAT(MUTE) 3.0 ms Follow the specification of ACPL-336J
Time Input Kept Low Before Fault Reset to High t DESAT(RESET) 3.0 ms Follow the specification of ACPL-336J
Electrical Characteristics
Please refer to datasheet of ACPL-336J and VLA107-644R for other characteristics.
12~24 24V
+15/-0
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Example of Switching Waveform
Turn on Turn off Reverse Recovery
VGE (5V/div)
VCE (200V/div)
IC (5A/div)
t: 200ns/div
VAK
IF
VGE
VCE
IC
t: 200ns/div t: 200ns/div
Test condition:Module: 7MBR15VKD120-50Vcc=600V, IC, IF=15A, RG=39Ω, VGE=+15V/-0V, Tvj=R.T.
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Short Circuit Protection (DESAT)
Operation of DESAT detection
Short circuit
Test condition:Module: 7MBR15VKD120-50Vcc=600V, RG=39Ω, VGE=+15V/-0V, Tvj=R.T.
t: 1μs/div t: 1μs/div t: 1ms/div
VGE (5V/div)
VCE (200V/div)
IC (25A/div)
VDESAT (7V/div)
Short circuit waveforms
3.5μs
VGE (5V/div)
VIN (5V/div)
FAULT
VDESAT (7V/div)
tDESAT(BLANKING)=0.5μs
6ms
tDESAT(FAULT)=2μs
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Circuit Diagram (Main Circuit)
P
G(U)
U
G(V) G(W)
G(X) G(Y) G(Z)G(DB)
V
W
N
T1
T2
T3
T4 T5
T6
T7
T8
T9
T10
R
S
T
U
V
W
P1 B
P
N
Thy1
R132
SmallPIM(M729)
C125
CN3
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Circuit Diagram (DC/DC Power Supply)
VLA107-644R
7805 5V
VGG(U)
VEE(U)
VGG(V)
VEE(V)
VEE(W)
VGG(W)
VGG(X,Y,Z,DB)
VEE(X,Y,Z,DB)
C1(330μF)
R101(6.8kΩ/1/4W)
C101(47μF)
① 31
D1
Input24VDC
D2
CN1
C4(22μF/16V)
C2(0.1μF)
C3(0.1μF)
IC1
IC2
C102(47μF)
C103(47μF)
C104(47μF)
R102(6.8kΩ/1/4W)
R103(6.8kΩ/1/4W)
R104(6.8kΩ/1/4W)
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Circuit Diagram (Gate Drive)VEE1
VIN+
VCC1
VLEDDRV
UVLO
VEE2
VLED
DESAT
VE
VCC2
VOUT
VCLAMP
VEE2
FAULT
ANODE
CATHODE
5V
VEE1
VIN+
VCC1
VLEDDRV
UVLO
VEE2
VLED
DESAT
VE
VCC2
VOUT
VCLAMP
VEE2
FAULT
ANODE
CATHODE
5V
VEE1
VIN+
VCC1
VLEDDRV
UVLO
VEE2
VLED
DESAT
VE
VCC2
VOUT
VCLAMP
VEE2
FAULT
ANODE
CATHODE
5V
VEE1
VIN+
VCC1
VLEDDRV
UVLO
VEE2
VLED
DESAT
VE
VCC2
VOUT
VCLAMP
VEE2
FAULT
ANODE
CATHODE
5V
VEE1
VIN+
VCC1
VLEDDRV
UVLO
VEE2
VLED
DESAT
VE
VCC2
VOUT
VCLAMP
VEE2
FAULT
ANODE
CATHODE
5V
VEE1
VIN+
VCC1
VLEDDRV
UVLO
VEE2
VLED
DESAT
VE
VCC2
VOUT
VCLAMP
VEE2
FAULT
ANODE
CATHODE
5V
VEE1
VIN+
VCC1
VLEDDRV
UVLO
VEE2
VLED
DESAT
VE
VCC2
VOUT
VCLAMP
VEE2
FAULT
ANODE
CATHODE
5V
VGG(U)
VEE(U)
VGG(V)
VEE(V)
VEE(W)
VGG(W)
VGG(X,Y,Z,DB)
VEE(X,Y,Z,DB)
VEE(X,Y,Z,DB)
VEE(X,Y,Z,DB)
VEE(X,Y,Z,DB)
VGG(X,Y,Z,DB)
VGG(X,Y,Z,DB)
VGG(X,Y,Z,DB)
IN-U
IN-V
IN-W
IN-X
IN-Y
IN-Z
IN-DB
IN-DB
IN-ZIN-Y
IN-X
IN-WIN-V
IN-U
UVLO-U
UVLO-V
UVLO-WUVLO-U
UVLO-X
UVLO-Z
UVLO-Y
UVLO-DB
UVLO-V
UVLO-DB
UVLO-W
UVLO-X
UVLO-Y
UVLO-Z
FAULT-DB
FAULT-Z
FAULT-Y
FAULT-Z
FAULT-X
FAULT-W
FAULT-V
FAULT-U
FAULT-X
FAULT-Y
FAULT-DB
FAULT-WFAULT-V
FAULT-U
P
P
P
U
V
W
G(U)
U
G(V)
G(W)
G(X)
G(Y)
G(Z)
G(DB)
V
W
N
N
N
N
IC3
C5
C106C105R2 R3
R5
R4C7C6
R105
CN2
D101 D102 D103
NC
D106D105
D104
R108IC4
IC5
IC6
IC7
IC8
IC9
C8
C9 C10
R7 R8
R9
R10
C11
C12 C13
R12 R13
R14
R15
C14
C15 C16
R17 R18
R19
R20
C17
C18 C19
R22 R23
R24
R25
C20
C21 C22
R27 R28
R29
R30
C23
C24 C25
R32 R33
R34
R35
R106 R107 C107
R109D107 D108 D109
C108C109 D110
D111D112
R110 R111 C110 R112
R113 D113 D114 D115
C111C112 D116
D117D118
R114 R115 C113 R116
R117 D119 D120 D121
C114C115 D122
D123 D124
R118 R119 C116 R120
R121 D125 D126 D127
D128
D129 D130
D131 D132 D133
D134
D135D136
D137
D138 D139
C117C118
C119
C120C121
C122
C123
C124
R122 R123 R124
R125
R126 R127 R128
R129 R130 R131
R1
R6
R11
R16
R21
R26
R31
© Fuji Electric Co., Ltd. All rights reserved. 13
Bill of Material
Component Qty. Value Package Manufacturer Note
1,2,3,6,7,8,11,12,13,16,17,18,
21,22,23,26,27,28,31,32,33,
108,112,116,120,124,128,131
28 10KΩ、1/10W 1608
4,5,9,10,14,15,19,20,24,25, 29,30,34,35 14 150Ω、1/10W 1608
Resistor R 105,109,113, 117,121,125 6 1KΩ、1/10W 1608
101,102,103, 104 4 6.8KΩ、1/4W 3216
106,110,114, 118,122,126, 129 7 0Ω、1/4W 3216 Gate resistance: RG
107,111,115, 119,123,127, 130 7 39Ω、1/4W 3216 Gate resistance: RG
132 0Input surge current
blocking resistor
1 1 50V、330uF
4 1 16V、22uF
101,102,103, 104 4 25V、47uF
Capacitor C 2,3 2 50V、0.1uF 1608
5,8,11,14,17,20,23,
106,109,112,115,118,121,12314 50V、1uF 1608
6,7,9,10,12,13,15,16,18,19, 21,22,24,25 14 50V、330pF 1608
105,108,111, 114,117,120 6 50V、220pF 1608
107,110,113, 116,119,122, 124 0 1608 Cge
125 0
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Bill of Material (Cont’d)
Component Qty. Value Package Manufacturer Note
1 140V、5A
PMEG4050EP
2 140V、1A
PMEG4010EP
Diode D101,102,103, 107,108,109, 113,114,115,
119,120,121, 125,126,127, 131,132,13318
600V、1A
US1J
104,110,116, 122,128,134, 137 740V、1A
CRS04
105,111,117, 123,129,135, 138 040V、1A
CRS04
106,112,118, 124,130,136, 139 7222V - 24.5V
SMAJ20CA
Thyristor Thy 1 0 VS-40TPS16-M3
1 1 VLA107-644R Isahaya Electronics
IC IC 2 1 NJM7805DL1A
3,4,5,6,7,8,9 7 ACPL-336JBroadcom
(AVAGO Technologies)
Heatsink HS 1 0 BPUG26-30
1 1 B3B-XH-A(LF)(SN) 3p
Connector CN 2 1 XG4A-3031 30p
3 1 B2B-XH-A 2p
Terminal T 1,2,3,4,5,6,7,8,9,10 10 PCB-9 (M4)
Check pin CP 1,2,3,4,5,6,7,8,9,10,11,12,13 13 HK-2
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(Top Silkscreen Layer)
PCB Layers
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PCB Layers
(Top Solder Resist Layer)
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PCB Layers
(Top Layer)
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PCB Layers
(Layer 2)
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PCB Layers
(Layer 3)
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PCB Layers
(Bottom Layer)
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Dimensions of PCB Layers
Unit:mm
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Contact
CAD-data and gerber-data for this evaluation board are also available on request.
This evaluation board can be ordered via a representative at our company or one of our dealers.
If you don’t know the contact address, please request through our website:www.fujielectric.com/products/semiconductor/contact/
For more information, please visit our website: www.fujielectric.com/products/semiconductor/
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Warnings
1. This Catalog contains the product specifications, characteristics, data, materials, and structures as of October 2017. The contents are subject to change without notice for specification changes or other reason. When using a product listed in this Catalog, be sure to obtain the latest specifications.
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Co., Ltd. nor its agents shall be liable for any injury caused by any use of the products not in accordance with instructions set forth herein.