SINTITUL-5 - santanaitalia.it 1.9 TD Intercooler - 00000A01357... · parts catalogue se419d 1999-11...

PARTS CATALOGUE

S E 4 1 9 D

1ST EDITION - INTER COOLER1999-11

SANTANA MOTOR, S.A.

Printed in Spain 00000A01357-01I

SE

41

9D

IN

TE

R

CO

OL

ER

Service Bulletin

Ref.: IS-67

Nº: I-SE-114

Date: 12 February 2001

Pages: 1 of 2

This Service Bulleting let you know about some important modifications and printing mistakes which have been detected in the catalogue mentioned above. Please take note and correct your Spare Parts Catalogues as follow:

FIG. REF.Nº PART. NO MODIFICATION DENOMINATION

NEW PART. NO REF.NO

NEW 40A 24 17700-86CD0 IT MUST BE 17761-86CD0 24 94A 38 36620-86CH0 IT MUST BE 36620-86CI0 38 114A 10 48400-77E10 IT MUST BE 48400-77E10-T01 10

116A 5 48691-60A21 .TUBE RETURN NOT SHOWN 5

116A 6 01500-12353 BOLT, STRG GEAR BOX NOT SHOWN 6

118A 21 49220-56B10 HOSE, RETURN 49200-86CA0 21

118A 22 49210-56B00 HOSE, PRESSURE

118A 23 49224-60A00 BUSH PIPE 49223-60A00 24

118A 24 49223-60A00 BRACKET PIPE NO.2 49224-60A00 23

118A 37 08012-86CA0 CLAMP,SUCTION PUMP 08012-86CA0 22

137A 12 57730-60A00 .BRACKET,4TH

MOUNTING RH 57370-60A00 12

138A 1 57000-86CF0 FRAME ASSY 57000-57B40 1

139A 17 09103-12403 PRINTTING MISTAKE 09103-12043 17

de140A

139A - - FIG. CHANGES TO - 140A

140A - - FIG. CHANGES TO - 139A

141A 7 09231-10023 CUSHION, FRONT HOOD 09321-10023 7

141A 15 09409-06309-5ES CLIP, SILENCER 09409A10303 15

141A 16 77300-86CB0 FR,HOOD, UPPER GRRNISH 77300-86CB0-799 16

144A 5 01550-06103 SCREW,FR PANEL CTR MEM 01550-06123 5

144A 29 01550-06103 SCREW,FR PANEL CTR MEM 01550-06123 29

144A 30 72511-60A02 USE 72511-82A00 30

144A 33 08361-15063 USE 08316-20063 33

147A 11 63221E60A10 REINF,RR QTR INNER RH 63221-60A10 11

147A 12 63621E60A10 REINF,RR QTR INNER LH 63621-60A10 11

150A 5 65132-61A10 REINF,ROOF PANEL 65981-61A10 5

151A 5 65132-60A10 REINF,ROOF PANEL 65981-56B00 5

153A 7 72111-56B11-799 GRILLE FRONT 72111-56B11-26Y 7

159A 10 73430-77E00-T01 LOCK, GLOVE BOX 73430-77810-T01 10

159A 41-1 - REF.NO. - 41

Matter: SPARE PARTS CATALOGUE

Model: VITARA 1.9 DIESEL RHD

VIN or engine number:

Part Number: 00000A01373-01I

Service Bulletin

Ref.: IS-67

Nº: I-SE-114

Date: 12 February 2001

Pages: 2 of 2

FIG. REF.N

O PART. NO

MODIFICATION DENOMINATION

NEW PART. NO REF.NO

NEW

159A 41-2 - CANCELLED FROM THE

CATALOGUE - -

163B 9 74161-61A10 P.N. CHANGED TO 74262-60A00 9

163B 10 74162-60A10 P.N. CHANGED TO 74262-60A00 10

170A 4 76110-67A10-T02 P.N. CHANGED TO 76110-66A40 4

170A 10 76110-85C20-6NY P.N. CHANGED TO 78110-61A30-6NY 10

171A 36 03241-05125 USE 03242-05125 36

179A 8 77522-60A01-5PK P.N. CHANGED TO 77522-61A01-5PK 8

189A 9 01830-06163 P.N. CHANGED TO 01500-06163 9

192A 9 01830-06163 P.N. CHANGED TO 01500-06163 9

192A 13 83722-61A00-T02 P.N. CHANGED TO 83722-61A00-5ES 13

195A 11 01830-06163 P.N. CHANGED TO 01500-06163 11

196A 17 01830-06163 P.N. CHANGED TO 01500-06163 17

205A 10 09355-13205 P.N. CHANGED TO 09355-13205-600 10

205A 22 89340-60A02 P.N. CHANGED TO 89340-89300 22-1

205A 22 89340-60A02 P.N. CHANGED TO 89340-89300 22-2

206A 18 34285-67012 PRINTTING MISTAKE 34825-67012 18

207A 8 01137-10163 P.N. CHANGED TO 01500-10163 8

207A 9 01137-10403 P.N. CHANGED TO 01137-08166 9

207A 38 86735-77E00-T01 P.N. CHANGED TO 86735-70E00-T01 38

207A 39 86736-77E00-T01 P.N. CHANGED TO 86736-70E00-T01 39

208A 3 85305-86C20 P.N. CHANGED TO 85305-86C00 3

208A 21 85306-86C20 P.N. CHANGED TO 85306-86C00 21

209A 2 87180-60A50-J0V P.N. CHANGED TO 87180-85C00-J0V 2

208A 18 87580-85C10-J0V P.N. CHANGED TO 87580-85C00-J0V 18

212A 3 84294-63A10 PRINTTING MISTAKE 84924-63A10 3

212A 10 84596-85C10-T01 PRINTTING MISTAKE 84956-85C10-T01 10

Figure 139A in your catalogues, BODY MOUNTING (3DR) comes to be 140A, BODY MOUNTING (5 DR). There´s a printting mistake in the part number index. New Spare Parts Modified Sheets and Part Number Index are included with this information. Best Regards: Fdo. Fº.Javier Machado Baldasano Part Technical Manager

POS106UArchivo adjuntoI-SE-114-I .pdf

-3-

Model of catalogue Part catalogue No.

00000A01357-01I

INFORMATIONILLUSTRATION INDEX

ENGINE

TRANSMISSION

ELECTRICAL

SUSPENSIONBRAKE

BODY

PARTS NUMBER INDEX

1

2

3

4

5

6

7

SE419DINTER COOLER

5

S E 4 1 9 DINTER COOLER

JXJLX

-7-

1General Information

This catalogue covers all service parts for SANTANA SE419D model Inter Cooler.

SE419D has various specifications with the combination of grade, intented marketetc., and all of those related parts are compiled in this catalogue.

For easier and exact reference of parts required for a certain vehicle, various marksare puts in the remarks column of this catalogue.

Exact parts required can be located by referring to this remark, the engine serial numberof the vehicle and the information given in the model identification Plate, which isprovided for each vehicle in the location as illustrated bellow.

1.- Location of the model. Identification Plate

2.- Information of the model Identification Plate

1. Homologation countersing2. Vehicle Identification Numer (17 digits)3. Maximum Weight4. Maximum Weight with tow5. Maximum Weight Front axle6. Maximum Weight Rear axle.

3.- Engine Serial Number

Engine Serial Number is provided in the location illustrated bellow

SANTANA MOTOR S.A.1

VSEETW03VNX2... 2Kg 3Kg 4Kg 5Kg 6

– 1 –

Id. Plate

Location of punched engineserial number

-8-

1~ VSEETW03VNX201567: Up to chasis No. VSEETW03VNX201567.VSEETW03VNX201567 ~: From chasis No. VSEETW03VNX201567.12 x 34 x 5.6 ....... Figures in the description column show the millimeter

dimensions of parts.ID OD T(or W, L)

• 12345-82001 (Part Nº): Indicates that the part number was changed to 12345-82001 and the new part is interchangeable with the former one, but the former one isnot interchangeable with the new one.

• 12345-82001 (Part Nº): Indicates that the former and new parts are interchange-able with each other and are usables.

6.- Inner parts of assemblyParts number that have a period (•) mark in front of the description on a text page areseparately-available parts of the assembly.

7.- Modification NoticeA parts Modification Notice will be sent to you on all ocasions when changes in partsoccur, including interchangeable modifications between new parts and old ones.

8.- Note8.1.- There are some times differences between spare parts and those originally used

in of production models due to administrative reasons and common use withother models.

8.2.- Rubber hoses and vinyl tubes should be cut to size in accordance with informa-tion detailed in the parts catalogue.

8.3.- Note that the drawing on the illustration pages are for ready reference of spareparts numbers and are not to be used as an assembly manual.

When assembling, please refer to appropriate SERVICE MANUAL.

9.- V.I.N NumberHereunder Vin number is indicated corresponding to the Vitara Turbo Diesel InterColler for which this catalogue must be used.

From VIN VSEETW03VNX2...

4.- DimensionDimensions of the parts are indicated in milimeters.

5.- AbreviationsAbreviations used in this catalogue are as follows:A: AmpereA/B: Air BagABS: Antilock Brake SystemAH: Ampere/hourAM: Amplitude ModulationAR: As RequiredASSY: AssemblyAT: Automatic Transmission

BRKT: BracketBS: Bridgestone Tire

COLPS: CollapsibleCOMB: CombinationCTR: Center

D: Diameter of MaterialDF: DifferentialDR: Door

E.L.R.: EmergencyLock RetractorE.N.: Engine NumberEXC: Except

FL: FloorFLEX: FlexibleFLTR: FilterFM: Frecuency ModulationF.Nº: Frame NumberFR: Front

HR: HourHSG: Housing

ID: Inside Diameter or Identific.INR: Inner

JLX: JLX Grade

L: Lenght or LeftLCD: Liquid Crystal DisplayLH: Left Hand SideLHD: Left Hand Drive

SE419D Inter Cooler

MT: Manual Transmission

N/: NonND: Nippon DensoNGK: NGK Spark PlugNO: NumberNT: Number of Teeth

OD: Outside DiameterOPNG: OpeningOPT: OptionalOS: Over Side

QTR: Quarter

R: Right Hand SideREV: ReverseRH: Right Hand SizeRHD: Right Hand DriveRR: RearRSV: Reverse

SPNSN: SuspensionSTD: StandardSYNC: Synchroniser

T: ThicknessTACH: TachometerTEMP: Temperature

VIN: Vehicle Identif. No.

W: WideW/: With

&: And

1ST: First2ND: Second2WD: 2 Wheel Drive4TH: Fourth4WD: 4 Wheel Drive5FH: Fifth

– 2 –

•

-9-

1

0 1 2 3 400 --- --- --- --- ---10 --- --- --- --- ---20 --- --- --- 0.906 ---30 --- --- --- --- ---

COLOR CHART

How to read

23 milimeters equal 0.906 inch

Contents are subject to change without notice or obligation.SE419D Inter Cooler

– 3 –

DW9 P96, 5FE0CA, 31R T19 MEDIUM WARM GRAYD9Y P95, R05, 5FE T61 MEDIUM WARM GRAYD9Z P96, R04, 5FE T77 GREENE0A P95, 5FE T78 GRAYE0W P96, 5FE T79 GREENE0Y P96, R04, 5FE T81 GRAYE0Z P95, R05, 5FE T82 GREENG78 0CA, 31R Y27 URBAN GRAYG79 25R, 31R Y28 SLD, REDH2J T01, 5PK Y31 BLUEH8N T77, T78, T02 Y33 DARK TURQUOISEH8P T79, T81, T02 Y34 GREENH8R T82, T16 Z01 AQUA GREENJ0U T77, T02 Z05 VIOLETJ0V T79, T02 0BM BLUEJ0W T77, T78, T02 0CA BLACKN49 5PK, 799 0CE BLACKP47 DARK CHARCOAL 0DG SATURN BLACK METALLICP95 WIND GRAY 0FC REDP96 WIND GRAY 0FT RED PEARLR04 RAFFINE BLACK 0PG CHROMER05 RAFFINE BLACK 064 PURE WHITET01 MEDIUM WARM GRAY 1VN MERCURY SILVER METALLICT02 MEDIUM WARM GRAY 2UN 5TP, 064, 0FCT16 MEDIUM WARM GRAY 2WE 5EF, 5EST18 SOFT GRAY 25R COOL PALE GRAY26U SUPERIOR WHITE 5FJ OFF BLACK26Y SILVER 5GF DARK GRAY27S SILVER METALLIC 5PK BLACK281 BLACK (NON-GLOSS) 5TP BLACK31R SILVER 5UN LIGHT GRAY39M STARDUST SILVER MET. 55M EXCELLENT BLACK

COLOR NO. COLOR DESCRIPTION COLOR NO. COLOR DESCRIPTION

40U ADVENTURE BLACK 6EP SUPER WHITE5EF LIGHT GRAY 6ER SUPER WHITE5EG LIGHT GRAY 6GS SOFT GRAY5EH LIGHT GRAY 6MA LIGHT GRAY5EK DARK CHARCOAL 6NG LIGHT GRAY5ES OFF BLACK 6NW SOFT GRAY5EZ LIGHT GRAY 6NY SOFT GRAY5FE OFF BLACK 799 PRIMARY

COLOR NO. COLOR DESCRIPTION COLOR NO. COLOR DESCRIPTION

0 1 2 3 4 5 6 7 8 9

00 .000 .039 .079 .118 .157 .197 .236 .276 .315 .354

10 .394 .433 .472 .512 .551 .591 .630 .669 .709 748

20 .787 .827 .866 .906 .945 .984 1.024 1.063 1.102 1.142

30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.535

40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929

50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.214 2.283 2.323

60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717

70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.031 3.071 3.110

80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504

90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898

MILLIMETER•INCH CONVERSION CHART

-11-

1FIG.1 ENGINE ASSY FIG.2 ENGINE GASKET SET FIG.3 CYLINDER HEAT FIG.4 CYLINDER BLOCK

FIG.5 OIL PUMP FIG.6 ENGINE MOUNTING FIG.7 CRANKSHAFT FIG.8 CAMSHAFT

– 1 –

-12-

1FIG.9 TIMING COVER FIG.10 INTAKE MANIFOLD FIG.11 INJECTION PUMP FIG.12 AIR CLEANER

FIG.13 ACCEL CABLE FIG.14 EXHAUST MANIFOLD ANDTURBO CHARGE

FIG.15 MUFFLER FIG.16 FUEL PUMP

– 2 –

-13-

1FIG.17 FUEL DELIVERY FIG.18 WATER PUMP FIG.19 RADIATOR FIG.20 THERMOSTAT

FIG.21 WATER HOSE FIG.22 ENGINE GAS RECIRCULATION FIG.23 GLOW PLUG FIG.24 TOC SENSOR, CAPTEUR PMHAND INMOBILIZER

– 3 –

-14-

1FIG.25 OIL RADIATOR FIG.26 INTERCOOLER FIG.27 LABEL FIG.28 CLUTCH

FIG.29 TRANSMISSION FIG.30 CASE FIG.31 GEAR SHIFT FORK FIG.32 GEAR SHIFT CONTROL

– 4 –

-15-

1FIG.33 PROPELLER SHAFT FIG.34 FRONT DIFFERENTIAL GEAR FIG.35 FRONT DIFFERENTIAL HOUSING FIG.36 REAR DIFFERENTIAL GEAR

(N/ LSD)

FIG.37 TRANSFER GEAR FIG.38 TRANSFER GEAR SHIFTING FIG.39 TRANSFER CASE FIG.40 ENGINE ELECTRICAL

– 5 –

-16-

1FIG.41 STARTER MOTOR FIG.42 PROXIMITY SENSOR FIG.43 GENERATOR FIG.44 BATTERY

FIG.45 SPEEDOMETER FIG.46 FRONT LAMP FIG.47 ROOM LAMP FIG.48 REAR LAMP

– 6 –

-17-

1FIG.49 WIRING HARNESS FIG.50 ELECTRICAL CONTROL FIG.51 LOCK SET FIG.52 FR WINDSHIELD WIPER

FIG.53 RR WINDSHIELD WIPER FIG.54 RADIO FIG.55 FRONT SUSPENSION FIG.56 FRONT STABILIZER

– 7 –

-18-

1FIG.57 FRONT DRIVE SHAFT FIG.58 REAR AXLE HOUSING FIG.58 A FRONT WHEEL HUB

FIG.60 REAR AXLE AND BRAKE DRUM FIG.61 ROAD WHEEL FIG.62 STEERING WHEEL (N /AIR BAG) FIG.63 STEERING WHEEL (W /AIR BAG)

– 8 –

FIG.59 REAR SUSPENSION

-19-

1FIG.65 STEERING LINK AND GEAR BOX FIG.66 POWER STEERING OIL PUMP FIG.67 PEDAL AND BRACKET

FIG.68 BK MASTER CYLINDER FIG.69 BRAKE PIPING FIG.70 FRONT BRAKE FIG.71 REAR BRAKE

FIG.64 STEERING COLUMN

– 9 –

-20-

1FIG.73 CHASIS FRAME FIG.74 BODY MOUNTING FIG.75 ENGINE FRONT HOOD

FIG.76 FRONT FENDER AND LINING FIG.77 FRONT SHEET METAL FIG.78 FLOOR PANEL FIG.79 SIDE BODY PANEL

– 10 –

FIG.72 PARKING BRAKE

-21-

1FIG.81 FRONT BUMPER AND GRILLE FIG.82 REAR BUMPER FIG.83 INSTRUMENT PANEL (N /AIR BAG)

FIG.84 INSTRUMENT PANEL (W /AIR BAG) FIG.85 PASSENGER AIR BAG FIG.86 VENTILATOR FIG.87 HEATER

FIG.80 ROOF PANEL

– 11 –

-22-

1FIG.90 FLOOR CARPET FIG.91 INTERIOR TRIM

FIG.92 CAP / COVER FIG.93 FUEL LID OPENER FIG.94 EMBLEM FIG.95 GARNISH / MOLDING JX

– 12 –

FIG.89 CONSOLE BOXFIG.88 HEATER BLOWER

-23-

1FIG.97 TIRE CARRIER FIG.98 WINDOW GLASS FIG.99 FR DR PANEL

FIG.100 FR DR REGULATOR FIG.101 FR DR LOCK FIG.102 RR DR PANEL FIG.103 RR DR REGULATOR

FIG.96 GARNISH SPLASH GUARD JLX

– 13 –

-24-

1FIG.105 BACK DR PANEL FIG.106 BACK DR LOCK FIG.107 MIRROR / SUN VISOR

FIG.108 JACK AND TOOL FIG.109 FRONT SEAT FIG.110 REAR SEAT FIG.111 FUEL TANK

– 14 –

FIG.104 RR DR LOCK

-25-

1FIG.113 AIR CONDITIONERFIG.112 SEAT BELT

– 15 –

– 18 –

SE419D INTER COOLER

2

27

FIG.1 FIG.1 ENGINE ASSYQ’TY

REF NO. PART NO. DESCRIPTION REMARKS

1 10000-86CE0 ENGINE ASSY 1

SE419D INTER COOLER

2

28

FIG.2 FIG.2 ENGINE GASKET SETQ’TY


1 11401-86CA0 GASKET SET, BLOCK 1

2 11401-86CA1 GASKET SET, CYLINDER HEAD 1

3 11189-86CA0 GASKET, CYL. HEAD COVER 1

4 13119-86CB1 GASKET, INTAKE MANIFOLD 2

5 13119-86CB0 GASKET, INTAKE MANIFOLD 1

6 11124-86CA1 GASKET 1

7 16527-86CA0 GASKET 1

8 14141-86CA0 GASKET, EXHAUST MANIFOLD 2

9 11313-86CA0 GASKET, SEAL HOUSING 1

10 17431-86CA0 GASKET, WATER PUMP 1

11 - 1 11141-86CT0 GASKET, CYL. HEAD 1 T: 1,36 - 1 CUTTING MARKS

11 - 2 11141-86CB0 GASKET, CYL. HEAD 1 T: 1,40 - 2 CUTTING MARKS




11 - 6 11141-86CT1 GASKET, CYL. HEAD 1 T: 1,59 - 5 CUTTING MARKS

SE419D INTER COOLER

2

29

FIG.3 FIG.3 CYLINDER HEADQ’TY


1 11111-86CT0 CYL. HEAD 1

2 - 1 11141-86CT0 CYL. HEAD GASKET 1 T: 1,36 - 1 CUTTING MARKS

2 - 2 11141-86CB0 CYL. HEAD GASKET 1 T: 1,40 - 2 CUTTING MARKS




2 - 6 11141-86CT1 CYL. HEAD GASKET 1 T: 1,59 - 5 CUTTING MARKS

3 11227-86CT0 CYL. HEAD, SCREW 10 12X1,50-145

4 09160-86CT0 SPACER 10 13X24-28

5 11170-86CA0 CYL. HEAD, COVER 1

6 11189-86CA0 CYL. HEAD, COVER GASKET 1

7 09160-86CB0 BI-COMPONET, GASKET 3 7.25X19-0,4

8 11124-86CA1 GASKET 1

9 11122-86CA1 PLATE 1 D: 8

10 M9103-86CA0 COLLAR SOCKET, SCREW 2 7X100 - 31

11 M9246-86CA3 BALL PLUG 5 D: 7,938

12 11226-86CA1 SOCKET 1 23X85,5

13 01517-86CA0 HEX HEAD SCREW 3 6X100-25

14 M9246-86CA2 BALL PLUG 2 D: 7,301

15 - 1 M9241-86CA0 CORE PLUG 2 D: 27

15 - 2 M9241-86CA1 CORE PLUG 2 D: 27,5

15 - 3 M9241-86CA2 CORE PLUG 2 D: 28,5

16 M9241-86CT0 CORE PLUG 2 D: 32

17 11161-86CT0 SWIRL CHAMBER 4 0,4

18 06112-86CA0 BALL 4 D: 3

19 11401-86CA1 OVERHAUL, GASKET KIT 1

20 M1421-86CA0 STUD 6 8X125-35

21 11121-86CA0 COLLAR NUT 6 8X125-8-13

SE419D INTER COOLER

2

30

FIG.4 FIG.4 CYLINDER BLOCKQ’TY


1 11211-86CT0 CYL. BLOCK ASSY. 1

2 11401-86CA0 ENG. OVERHAUL GASKET 1

3 M4211-86CA0 PIN 2 16X16

4 11122-86CA0 COVER PLATE 1

5 16527-86CA0 COVER GASKET 1

6 11223-86CT0 THREADED PLUG 1 15X150

7 11223-86CA0 THREADED PLUG 2 15X150

8 09247-86CA0 PLUG 1 16X150-12

9 11228-86CA8 COPPER GASKET 1 12.1X18-2

10 11228-86CA1 GASKET 2 19.5X15.3-1.2

11 11228-86CA2 GASKET 1 16X22-2

12 - 1 M9241-86CA0 CORE PLUG 8 D: 27

12 - 2 M9241-86CA1 CORE PLUG 8 D: 27.5

12 - 3 M9241-86CA2 CORE PLUG 8 D: 28.5

13 11226-86CA0 SOCKET 1 D: 26 L39

14 11226-86CB0 SOCKET 1

15 18480-86CB0 BLOCK SEAL GASKET 2

16 M4211-86CA2 SPRING PIN 2 5X19

17 - 1 11227-86CA0 SCREW 6 12X150-81

17 - 2 11227-86CA1 SCREW 4 12X150-81

18 M4211-86CA3 PIN 4 8X15


20 08321-86CA3 SPRING WASHER 1 8X17-0.8

21 11225-86CA0 PIN 1 16X14

22 11119-86CT0 .SCREW 2 8X125-16

23 16510-86CB0 OIL FILTER CARTRIDGE 1

24 16580-86CT0 OIL PASSAGE 1

25 16520-86CT0 OIL BRANCH PLATE 1

26 M1421-86CT1 OIL PASSAGE 1

27 16581-86CT0 EXCHANGER GASKET 1 66,8X73,66-3,43

28 09247-86CB1 SUMP DRAIN PLUG 1 14X125

29 16910-86CA0 OIL DIPSTICK 1

30 16930-86CA0 OIL DIPSTICK TUBE 1

31 16582-86CT0 PRESSURE SWITCH 1 16X150

32 11228-86CA2 .GASKET 2 16X22-2

33 09168-86CA0 GASKET 1 14X21-2

SE419D INTER COOLER

2

31

FIG.4 FIG.4 CYLINDER BLOCKQ’TY


34 15312-86CT0 OIL NOZZLE 4

35 15893-86CT0 SCREW NOZZLE 4 6X100-27

36 11650-86CB0 UP. MID. RIGHT ENG. M 1

37 01590-86CT0 STUD BOLT 3 10X150-58-20

38 35337-86CB0 RIGHT LOCATING BUSH 1 D: 14

39 01590-86CB0 SHROUDED SCREW 1 6X100-8X125

40 01580-86CA0 SHROUDED SCREW 1 8X125-6X100

41 11710-86CA0 LEFT ENG. LIFTING BRAC 1

42 11741-86CA0 RIGHT ENG. LIFTING BRAC 1

43 09160-86CA8 FLAT WASHER 5 8X22-2,5

44 01580-86CB0 HEX HEAD SCREW 2 8X125-45

45 01570-86CT0 HEX HEAD SCREW 1 8X125-25

SE419D INTER COOLER

2

32

FIG.5 FIG.5 OIL PUMPQ’TY


1 16100-86CT0 OIL PUMP 1

2 16152-86CA0 .PISTON SPRING 1

3 09111-86CT0 .CENTER BOLT 1

4 11226-86CT0 .THREADED PLUG 2 16X150

5 16151-86CA0 .DISCHARGE PISTON 1 16X25

6 16520-86CA1 OIL STRAINER 1

7 10100-86CA0 OIL PUMP CHAIN 1 48 CHAIN LINK


9 01610-86CT0 SCREW 1 7X100-75

10 01610-86CA1 SCREW 1 7X100-75

11 16527-86CA1 GASKET 1

12 11512-86CA0 OIL PLATE 1



15 08321-86CA0 SPRING WASHER 2 6X12,2-0,5


17 11681-86CT0 COLLAR SOCKET SCREW 1 6X100-30

18 08321-86CT0 SPRING WASHER 1


20 11510-86CA2 PAN COMP OIL 1

21 09168-86CA0 GASKET 1

22 09247-86CB1 PLUG 1

23 16920-86CA0 OIL FILLER ASSY 1

24 11226-86CA3 PLUG 1

25 11228-86CA9 GASKET 1 D 57X69

26 17876-86CB0 UNION 1 L: 85,5

27 17887-86CA0 UNION 1 L: 186

28 17878-86CB0 UNION 1 L: 74

29 15230-86CB0 REGULATOR 1

30 15167-86CA0 O RING 1 16,8X22,2

31 09403-86CA1 CLAMP 1 16 TO 27

32 M9401-86CB0 CLAMP 5 23 TO 35

33 09403-86CT0 CLAMP 2

34 11175-86CA0 HOSE, ENG VENTILATION 1

35 01500-86CB0 BOLT, PAN COMP OIL 23

SE419D INTER COOLER

2

33

FIG.6 ENGINE MOUNTINGQ’TY


1 11610-68D00 MOUNTING, ENG. FRONT 2

2 11641-86CC0 BRACKET, FRONT RH 1

3 11651-86CB0 BRACKET, FRONT LH 1

4 08310-00103 NUT 7

5 08321A31103 LOCK WASHER 6

6 11681-86CA0 BOLT 3

7 07130-86CA0 BOLT 1

8 11682-86CA0 BOLT 1

9 08322-11103 PLAIN WASHER 8

10 08322-01083 PLAIN WASHER 4

11 01500-08203 BOLT 3

12 11741-78E00 BRACKET REAR MOUNTING 1

13 11710-85C00 MOUNTING, ENG REAR 1

14 01560-10203 BOLT 1

15 11730-86CC0 MEMBER, REAR MOUNTING 1

16 01560-10163 BOLT 2

17 01830-10253 BOLT 4

FIG.6

SE419D INTER COOLER

2

34

FIG.7 FIG.7 CRANKSHAFTQ’TY


1 12221-86CT0 CRANCKSHAFT 1

2 - 1 12340-86CB0 SET OF 10 HALF BEARING 1 STD

2 - 2 12340-86CA1 SET OF 10 HALF BEARING 1 US: 0,30

3 - 1 12351-86CT0 SET OF 2 HALF FLANGE 1 STD

3 - 2 12351-86CT1 SET OF 2 HALF FLANGE 1 US: 0,10



4 12610-86CA0 PULLEY, CRANCKSHAFT 1

5 12636-86CA0 PULLEY SCREW 1 14X150-70

6 12631-86CA1 TIMING GEAR 1 21 NT

7 12632-86CT0 OIL PUMP, GEAR 1 18 NT

8 11314-86CA1 BEARING SEAL 1 90X110-10

9 11228-86CA3 GASKET 1 42X62-7

10 11312-86CA0 PLATE 1

11 11313-86CA0 GASKET 1

12 11119-86CA1 SCREW HRDL 2 7X100-25

13 08321-86CT1 SPRING WASHER 6 7X13,7-0,8

14 M4211-86CA3 PIN 1 8X17,5

15 12230-86CA0 KEY 2 13X6-7

16 11119-86CA2 SCREW HRDL 4 7X100-40

17 12160-86CT0 SET OF 4 CON. RODS 1

18 - 1 12180-86CT0 SET OF 8 HALF BEARING 1 STD

18 - 2 12180-86CT1 SET OF 8 HALF BEARING 1 US: 0,30

19 00000A01311 CONNECTING ROD BOLT 8 9X100

20 - 1 12111-86CT0 SET OF 4 PISTON 1 STD

20 - 2 12111-86CT1 SET OF 4 PISTON 1 US: 0,50

20 - 3 12111-86CT2 SET OF 4 PISTON 1 US: 0,80

21 - 1 12140-86CT0 .SET OF 3 PISTON RING 4 STD

21 - 2 12140-86CT1 .SET OF 3 PISTON RING 4 US: 0,50

21 - 3 12140-86CT2 .SET OF 3 PISTON RING 4 US: 0,80

22 12161-86CT0 .RETAINING PIN 8

23 12623-86CA0 BEARING IMPUT SHAFT 1

24 12620-86CC0 FLYWHEEL ASSY 1

25 12625-86CB0 FLYWHEEL, SCREW 8 9X100-22

26 09202-86CA0 PIN 3

27 11031-86CA0 PULLEY 1

28 12162-86CT0 BUSH, CON. ROD 4

SANTANA MOTOR, S.A.

SUBJECT : CRANKSHAFT

AFFECTED MODELS : SE419D (INTERCOOLER)

V.I.N. OR ENGINE Nº :

CATALOGUE REFERENCE : 00000A01357 – 01E

We issue this service bulletin to inform you about a modification in the figure 7 pos. 17 and

18. The part no. 12160-86CT0 and 12180-86CT1 are discontinued and replace for another 2 part

no. (standard and oversized)

FIG. 7 CRANKSHAFT POS

NO REFERENCE DENOMINATION QTTY REMARKS

17 12160-86CT0 4 CONROD SET 1 DISCONT

17-1 12160-86CT1 4 CONROD SET 1 STD

17-2 12160-86CT7 4 CONROD SET 1 OS

18-1 12180-86CT0 8 SEMI-BEARING SET 1 STD

18-2 12180-86CT1 8 SEMIBEARING SET 1 DISCONT

18-2 12180-86CT8 8 SEMI-BEARING SET 1 OS

SPARE PARTS

REFERENCE Nº : SE-001/11-I

DATE : 1-FEB-11

PAGE : 1/2

SANTANA MOTOR, S.A.

SANTANA MOTOR, S.A.

POS106UArchivo adjuntoSE-001-11I.pdf

SE419D INTER COOLER

2

35

FIG.8 FIG.8 CAMSHAFTQ’TY


1 12911-86CT0 INTAKE VALVE 4 D: 38,5

2 12925-86CT0 EXHAUST VALVE 4 D: 33

3 -1 12919-86CA0 VALVE GUIDE 8 0,29

3 -2 12919-86CA1 VALVE GUIDE 1 0,59

4 12910-86CT0 INLET VALVE SEAT 4 40,66

5 12914-86CA0 EXHAUST VALVE SEAT 4 34,64

6 12841-86CA1 TAPPET 8

7 12932-86CA0 VALVE HALF BUSH 16

8 12931-86CA0 VALVE SPRING CAP 8

9 12921-86CA1 VALVE SPRING 8

10 09289-86CA0 VALVE SEAL 8

11 12933-86CA0 RETAINER 8

12 09160-86CA4 WASHER 8 14,5X33-0,4

13 12711-86CA0 CAMSHAFT 1

14 11378-86CB0 CAMSHAFT SEAL 1 35X50-7

15 12741-86CT0 GEAR 1

16 12230-86CA3 KEY 1 17X5-6,5

17 12746-86CT0 SCREW 1 10X150-35

18 - 1 12892-86CA1-650 INSERT 1 T: 1,650

18 - 2 12892-86CA1-725 INSERT 1 T: 1,725

18 - 3 12892-86CA1-800 INSERT 1 T: 1,800

18 - 4 12892-86CA1-900 INSERT 1 T: 1,900

18 - 5 12892-86CA1-975 INSERT 1 T: 1,975

18 - 6 12892-86CA2-050 INSERT 1 T: 2,050

18 - 7 12892-86CA2-125 INSERT 1 T: 2,125

18 - 8 12892-86CA2-225 INSERT 1 T: 2,225

18 - 9 12892-86CA2-250 INSERT 1 T: 2,250

18 - 10 12892-86CA2-275 INSERT 1 T: 2,275

18 - 11 12892-86CA2-300 INSERT 1 T: 2,300

18 - 12 12892-86CA2-325 INSERT 1 T: 2,325

18 - 13 12892-86CA2-350 INSERT 1 T: 2,350

18 - 14 12892-86CA2-375 INSERT 1 T: 2,375

18 - 15 12892-86CA2-400 INSERT 1 T: 2,400

18 - 16 12892-86CA2-425 INSERT 1 T: 2,425

18 - 17 12892-86CA2-450 INSERT 1 T: 2,450

18 - 18 12892-86CA2-475 INSERT 1 T: 2,475

SE419D INTER COOLER

2

36



18 - 19 12892-86CA2-500 INSERT 1 T: 2,500

18 - 20 12892-86CA2-525 INSERT 1 T: 2,525

18 - 21 12892-86CA2-550 INSERT 1 T: 2,550

18 - 22 12892-86CA2-575 INSERT 1 T: 2,575

18 - 23 12892-86CA2-600 INSERT 1 T: 2,600

18 - 24 12892-86CA2-625 INSERT 1 T: 2,625

18 - 25 12892-86CA2-650 INSERT 1 T: 2,650

18 - 26 12892-86CA2-675 INSERT 1 T: 2,675

18 - 27 12892-86CA2-700 INSERT 1 T: 2,700

18 - 28 12892-86CA2-725 INSERT 1 T: 2,725

18 - 29 12892-86CA2-750 INSERT 1 T: 2,750

18 - 30 12892-86CA2-775 INSERT 1 T: 2,775

18 - 31 12892-86CA2-800 INSERT 1 T: 2,800

18 - 32 12892-86CA2-825 INSERT 1 T: 2,825

18 - 33 12892-86CA2-850 INSERT 1 T: 2,850

18 - 34 12892-86CA2-875 INSERT 1 T: 2,875

18 - 35 12892-86CA2-900 INSERT 1 T: 2,900

18 - 36 12892-86CA2-925 INSERT 1 T: 2,925

18 - 37 12892-86CA2-950 INSERT 1 T: 2,950

18 - 38 12892-86CA2-975 INSERT 1 T: 2,975

18 - 39 12892-86CA3-000 INSERT 1 T: 3,000

18 - 40 12892-86CA3-025 INSERT 1 T: 3,025

18 - 41 12892-86CA3-050 INSERT 1 T: 3,050

18 - 42 12892-86CA3-075 INSERT 1 T: 3,075

18 - 43 12892-86CA3-100 INSERT 1 T: 3,100

18 - 44 12892-86CA3-125 INSERT 1 T: 3,125

18 - 45 12892-86CA3-150 INSERT 1 T: 3,150

18 - 46 12892-86CA3-175 INSERT 1 T: 3,175

18 - 47 12892-86CA3-200 INSERT 1 T: 3,200

18 - 48 12892-86CA3-225 INSERT 1 T: 3,225

18 - 49 12892-86CA3-250 INSERT 1 T: 3,250

18 - 50 12892-86CA3-275 INSERT 1 T: 3,275

18 - 51 12892-86CA3-300 INSERT 1 T: 3,300

18 - 52 12892-86CA3-325 INSERT 1 T: 3,325

18 - 53 12892-86CA3-350 INSERT 1 T: 3,350

18 - 54 12892-86CA3-375 INSERT 1 T: 3,375

SE419D INTER COOLER

2

37



18 - 55 12892-86CA3-400 INSERT 1 T: 3,400

18 - 56 12892-86CA3-425 INSERT 1 T: 3,425

18 - 57 12892-86CA3-450 INSERT 1 T: 3,450

18 - 58 12892-86CA3-475 INSERT 1 T: 3,475

18 - 59 12892-86CA3-500 INSERT 1 T: 3,500

18 - 60 12892-86CA3-550 INSERT 1 T: 2,550

18 -61 12892-86CA3-625 INSERT 1 T: 2,625

18 - 62 12892-86CA3-775 INSERT 1 T: 3,775

18 - 63 12892-86CA3-850 INSERT 1 T: 3,850

18 - 64 12892-86CA3-925 INSERT 1 T: 3,925

18 - 65 12892-86CA4-000 INSERT 1 T: 4,000

SE419D INTER COOLER

2

38

FIG.9 FIG.9 TIMING COVERQ’TY


1 11380-86CA0 LOWER PROTECTOR 1

2 11390-86CA0 LEFT TIMING, CASE 1

3 11360-86CA0 RIGHT TIMING, CASE 1

4 11119-86CA6 SCREW 2 7X100-12

5 11119-86CA8 SCREW 1 7X100-35

6 11119-86CB3 SCREW 1 6X100-25

7 11119-86CT2 SCREW 1 6X100-20

8 M8316-86CA0 NUT 1 6X100-7-18

9 12761-86CT0 BELT, TIMING 1 141 NT

10 12830-86CA0 TENSIONER 1

11 12821-86CA0 SPRING 1

12 12821-86CA1 SPRING GUIDE 1

13 12810-86CA0 ROLLER 1

14 11119-86CA3 SCREW 2 8X125-30

15 M1421-86CA1 STUD 1 8X125-16-20-16-16

16 11119-86CA4 SCREW 2 8X125-20

17 08321-86CA3 SPRING WASHER 4 8X17-0,8

18 M8316-86CA1 HEX NUT 1 8X125-6,5

19 09160-86CA8 FLAT WASHER 1 8X22-2,5

20 12773-86CB1 UPPER TIMING, COVER PROTECTOR 1 N/AIR CON

21 11681-86CB0 BOLT 3 N/AIR CON

22 21347-86CA0 WASHER 3 N/AIR CON

Informative Informative Informative Informative

BulletinBulletinBulletinBulletin

SUBJECT : TIMING BELT COVER

MODELS : SE419TD INTERCOOLER, SE419TD

V.I.N. OR ENGINE No. :

CATALOGUES : 00000A012075-C, 00000A01284 y 00000A01357-01I

We are issuing this Service Bulletin to inform you about the modifications that have been made in the spare parts catalogues above indicated. The part no. 11360-86CA0 is replaced by 11360-86CA0-EXT. Spare Parts Catalogue: 00000A012075-C Fig.11D, pos. 3: Fig.11D TIMING COVER (1.9D) POS NO. REFERENCE DESCRIPTION C V REMARKS

3 11360-86CA0-EXT RIGHT TIMING CASE 1 1

Spare Parts Catalogue: 00000A01284 Fig.15A, pos. 3; Fig.15A TIMING COVER 1.9 TD POS NO. REFERENCE DESCRIPTION C V REMARKS

3 11360-86CA0-EXT RIGHT TIMING CASE 1 1

Spare Parts Catalogue: 00000A01357-01E Fig.9, pos. 3; Fig.9 CORREA DISTRIBUCIÓN POS NO. REFERENCE DESCRIPTION C REMARKS

3 11360-86CA0-EXT RIGHT TIMING CASE 1

S p a r e P a r t s

REFERENCE Nº : SE-001/13-I

DATE : 05-12-13

PAGE : 1 of 2

BoletínBoletínBoletínBoletín

InformativoInformativoInformativoInformativo

Information: The part no.11360-86CA0 (Timing Gear Cover) is kept for the model S300/350. Spare parts catalogue 00000A01864-C3L, FIG.9C, pos. 12.

11360-86CA0-EXT

11360-86CA0

S P A R E P A R T S

REFERENCE No : SE-001/13-E

DATE : 05-12-13

PÁGE : 2 of 2

POS106UArchivo adjuntoSE-001-13I Timing belt cover.pdf

SE419D INTER COOLER

2

39

FIG.10 FIG.10 INTAKE MANIFOLDQ’TY


1 13110-86CB0 INLET MANIFOLD 1

2 13119-86CB0 GASKET 1

3 13119-86CB1 GASKET 2

4 13113-86CT0 CONECTOR 1 D: 50

5 M9103-86CT0 SCREW 2 8X125-20

6 M9103-86CT1 SCREW 3 8X125-25

7 01421-86CT0 STUD 4 8X125-70-40-12

8 08316-86CB0 NUT 4 8X125-9,7-13

9 11851-62B00 HOOK, ENGINE 1

10 01550-08253 BOLT 1

SE419D INTER COOLER

2

40

FIG.11 FIG.11 INJECTION PUMQ’TY


0 15200-86CT0 INJECTION PUMP 1

1 15260-86CT0 OUTLET TUBE 1

2 15261-86CA0 CONECTION SCREW 1

3 11228-86CA0 GASKET 2 D: 12,7X19-1,5

4 15261-86CT0 CONECTION SCREW 1 12X150-24

5 11228-86CA8 GASKET 2 12,1X18-2

6 15250-86CA0 INLET TUBE 1 6,5X8-82

7 00000A01346 IDLE REMOTE CONTROL 1 L. 505

8 00000A01347 LEVER AIR BUFFER 1

9 15220-86CT0 SOLENOID VALVE 1

10 15167-86CA2 O RING 1

11 00000A01345 ANTI-THIEF DEVICE 1

12 13433-86CA0 HINGE PIN 1 L: 47,5

13 15272-86CA0 SHOULDERED SCREW 1 7X100-10/25

14 12827-86CT0 FLAT WASHER 1 8X22-2,5

15 13124-86CT0 FUEL LINE 1 7X13-5000

16 15262-86CT0 COPPER WASHER 1 8,3X14-1

17 15250-86CT0 INLET TUBE 1

18 15261-86CT1 CONECTION SCREW 1

19 08322-86CA0 WASHER 3 8X18-1,4

20 M1421-86CA3 STUD 3 8X125-32-22-18

21 01570-86CA1 SCREW 2 8X125-35

22 01570-86CA5 SCREW 1 8X125-55

23 08322-86CA1 WASHER 1 5X9,4-0,6

24 M8316-86CA6 NUT 1 5X80-4

25 15899-86CT0 CLAMP 1 D: 11-19 W.9

26 11119-86CT4 SCREW 2 6X100-16

27 00000A01348 CLIP 1

28 15281-86CB0 BRACKET 1

29 12741-86CT1 GEAR, INJ. PUMP 1

30 15167-86CT0 BUSH LOCATING 1

31 01570-86CT1 SCREW 1 8X125-50

32 08316-86CT0 NUT 1 14X150-12,25-18,5

33 11119-86CA3 SCREW 1 8X125-30


35 36337-86CT0 PIN 2 10X10

36 08316-86CB0 NUT 3 8X125-9,7-13

SE419D INTER COOLER

2

41

FIG.12 FIG.12 AIR CLEANERQ’TY


1 13700-78E01 CLEANER ASSY 1

2 13780-77E00 .ELEMENT, AIR CLEANER 1

3 13877-77E00 .SPACER, AIR CLEANER 3

4 13878-77E00 .CUSHION, AIR CLEANER 3

5 13875-78E00 .CAP, DRAIN 1

6 13876-78E00 .CLIP 1

7 09116-06172 .BOLT 3 6X30

8 09148-06006 .NUT 1

9 09250-20006 .PLUG 1

10 13880-86CB2 HOSE, AIR CLEANER INLET 1

11 13820-77E00 CASE, AIR CLEANER SUCTION 1

12 13874-51E50 CUSHION 2

13 09160-06086 WASHER 2 6,5X20X1,6

14 08316-10063 NUT 2

15 PS-110170 BAND, STAY AIR CLEANER 116 09402-82202 CLAMP 1

17 08004-00000 CLAMP 1

18 13872-86CA0 HOSE, AIR CLEANER INLET 1

SE419D INTER COOLER

2

42

FIG.13 FIG.13 ACCEL CABLEQ’TY


1 15910-86CB0 CABLE ASSY 1

2 15926-86CA0 GROMMET 1

3 15927-86CA0 WASHER 1

4 15928-86CA0 SPRING 1

5 23916-85C00 CLAMP 1

SE419D INTER COOLER

2

43

FIG.14 FIG.14 EXHAUST MANIFOLD AND TURBO CHARGEQ’TY


1 13900-86CT0 TURBO CHARGE 1

2 13941-86CT0 OIL RETURN PIPE 1 14X16

3 13975-86CB0 OIL RETURN HOSE 1

4 13942-86CT0 OIL PIPE 1 6X8

5 13942-86CT1 OIL PIPE 1 12X16

6 13942-86CT2 GASKET 1

7 M1500-86CB0 SCREW 4 8X125-25

8 13945-86CT0 GASKET 1 15X24X42

9 09401-86CB1 CLIP 1 8X16-22

10 M9168-86CB0 GROMMET 1 D: 16

11 M9360-86CB0 SCREW H 2 10X150-27

12 M9103-86CB2 SCREW H 1 10X150-32

13 M9168-86CB1 FLAT WASHER 1 22X10,5-7

14 13966-86CB0 AIR OUTLET ELBOW 1

15 14141-86CB0 O RING 2

16 01550-86CB0 SHEET METAL SCREW 1 4,8-13

17 M9103-86CB0 SOCKET SCREW 2 8X125-25


19 M9401-86CB0 CLAMP 2

20 11119-86CA7 SCREW 2 6X100-25

21 14111-86CB0 EXHAUST MANIFOLD 1

22 14141-86CA0 GASKET 2

23 13985-86CB1 SPACER 6 8X16-40

24 M8316-86CA2 NUT 6 8X25-11-17,5

25 M1421-86CB2 STUD 6 8X125-70-16-54-16

26 14115-86CB0 ELBOW 1

SE419D INTER COOLER

2

44

FIG.15 FIG.15 MUFFLERQ’TY


1 14190-86CB0 PIPE EXH. NO. 1 1

2 14183-58B02 O RING 3

3 43811-85C00 BOLT 6

4 14492-85C00 SPRING 6

5 14250-86CB0 PIPE EXH. ASSY NO. 2 1

6 01550-08353 BOLT 6

7 09180-08095 SPACER 6

8 14281-71C00 MOUNTING MUFFLER 2

9 14494-85C00 NUT 2

10 14300-86CB0 MUFFLER EXH. ASSY 1

11 14281-58B00 MOUNTING MUFFLER 2

12 14281-85C00 MOUNTING MUFFLER 1

SE419D INTER COOLER

2

45

FIG.16 FIG.16 FUEL PUMPQ’TY


1 15816-86CB0 HOSE, FUEL TANK TO PIPE 1

2 15811-86CB0 PIPE, FUEL TANK OUTLET 1

3 15823-86CA0 HOSE, PIPE TANK TO PIPE COMP 1

4-1 15823-86CB0 HOSE, PIPE COMP. TO INLET FILL 1 UPTO 2099595 15864-86CB0 HOSE 1

6 15864-86CH0 HOSE RETURN 1

7 15864-86CA0 HOSE RETURN, FUEL TANK TO PIPE 1

8 15861-86CB0 PIPE, FUEL RETURN TANK 1

9 15861-86CC1 PIPE, FUEL RETURN AND BRK VCM 1

10 15864-86CG0 HOSE, FUEL FILTER TO ENG 1

11 01550-06123 SCREW 2

12 51380-86CD0 PIPE ASSY 1

13 15895-86CA0 CLAMP 4

14 15899-85C00 CLAMP 12

15 09403-14309 CLAMP 1

16 46583-85C00 CLAMP 2

17 57253-60A00 BRACKET FILTER 1

18 15895-86CB0 CLAMP 1

19 01550-06123 BOLT 2

20 09408A00121 CLIP 1

21 15893-86CA0 CLIP 4

22 09139-05028 BOLT 2

23 15870-86CJ0 PROTECTOR, FILTER OUTLET HOSE 1

24 15410-86CA0 FILTER FUEL ASSY 1

25 15410-86CA3 .ELEMENT FILTER 1

26 11228-86CA5 .GASKET 4

27 15410-86CB0 . RACORD 2

28 01550-10253 .BOLT 2

POS106UCuadro de texto4-2 15823-86CE0 HOSE, PIPE COMP TO INLET FILL 1 FROM 209960

SE419D INTER COOLER

2

46

FIG.17 FIG.17 FUEL DELIVERYQ’TY


1 15311-86CA0 NOZZLE HOLDER W/O INJECTOR 3

2 15311-86CT0 NOZZLE HOLDER W/INJECTOR 1

3 15312-86CT0 INJECTOR 3 GREEN MARK

4 15319-86CA0 INJECTOR GASKET 4 15,6X21,2-2,2

5 15319-86CT0 INJECTOR GASKET 4 7,2X13,6-0,4

6 15318-86CA0 INJECTOR INNER PROTEC 4 D: 17,5

7 15313-86CA0 SPACER 4

8 15315-86CA0 SPRING 4

9 15865-86CA1 UNION 3

10 15833-86CT0 INJECTOR PIPE HARNESS 1

11 18550-86CA0 INJECTOR PLUG 1

12 15865-86CA1 HOSE 1 3X7-250

13 11196-86CT0 CLAMP 9

14 00000A01349 MOUNTING BRACKET 1

15 13445-86CT0 CLIP 1

16 09407-86CT0 CLIP 1

SE419D INTER COOLER

2

47

FIG.18 FIG.18 WATER PUMPQ’TY


1 17400-86CB1 WATER PUMP COVER 1

2 17431-86CA0 WATER PUMP GASKET 1

3 17550-86CA0 WATER INLET 1

4 15167-86CA1 O RING 1 40,4X47,5-3,53

5 11119-86CB0 SCREW 5 7X100-25

6 01570-86CA2 SCREW 2 8X125-30

SE419D INTER COOLER

2

48

FIG.19 FIG.19 RADIATORQ’TY


1 17700-86CC1 RADIATOR ASSY 1

2 00000A00715 .PLUG, DRAIN 1

3 00000A00015 .O RING, DRAIN PLUG 1

4 01550-06203 STUD BOLT 2

5 17812-82000 BUSH, RADIATOR SUPPORT 2

6 17119-86CB0 BRACKET, FAN 1

7 11710-86CB0 FAN ASSY, FR 1

8 17110-86CA0 FAN ASSY, RR 1

9 09169-06065 SPACER 3

10 09320-86CA0 GROMMET 3

11 08316-10063 NUT 6

12 01550-06163 BOLT 3

13 35331-86CB0 TERMO-CONTACT 95°C 1

14 17930-86CB1 DEGASING BOX 1

15 17932-86CB0 .PRESSURE PLUG 1

16 13650-86CB0 SENSOR, WATER LEVEL 1

17 09352-70111-610 HOSE, WATER TANK 1

18 17939-86CA0 HOSE, RADIATOR TO RESERVE 1

19 15899-85C00 CLAMP 3

20 09308-10004 GROMMET 2

21 01550-06123 SCREW 1

22 17941-86CA0 BRACKET ASSY, RESERVE TANK 1

23 02142-06103 BOLT 4

24 17761-86CC0 SHROUD, ELEC FAN 1

25 01550-06123 BOLT 1

26 17841-86CF0 HOSE, RESERVE TANK TO ENG. 1

27 08002-86CA0 CLAMP 2

SUBJECT : BRACKET ASSY, RESERVE TANK

APPLICABLE MODEL : VITARA SE419D INTERCOOLER

V.I.N. OR FRAME NO. :

REFERENCE OF PARTS CATALOGUE : 00000A01357-01I

This Service Bulletin let you know about some modifications that have been introduced in the above-

mentioned catalogue. In Fig. 19, pos.22, comes to be:

pos.22-1, ref. 17941-86CA0, Bracket Assy, Reserve Tank, pos.22-2, ref. 17941-86CB0, Bracket Assy, Reserve Tank.

FIG.19 RADIATOR

REF NO.

PART NO. DESCRIPTION Q´TY REMARKS

22-1 17941-86CA0 BRACKET ASSY, RESERVE TANK 1 SEE UP TO VIN

22-2 17941-86CB0 BRACKET ASSY, RESERVE TANK 1 SEE FROM VIN

These modifications come into effect as from the following Vin numbers:

REFERENCE VEHICLE VIN 17941-86CA0

(HASTA) VITARA SE419D INTERC. UP TO VIN ~VSEETW03VNX202858

17941-86CB0 (DESDE)

VITARA SE419D INTERC. FROM VSEETW03VNX202859~ ONWARDS

Please take note and modify your catalogues accordingly

Fdo. Fº Javier Machado Baldasano Asesoramiento Técnico

SPARE PARTS

REFERENCE NO. : I-SE-004-I

DATE : 13-05-2002

PAGE : 1 OF 1

POS106UArchivo adjuntoI-SE-004-I I.S. BRACKET ASSY, RESERVE TANK.pdf

POS106UCuadro de texto 28 95364-86CA0 PERFIL HOOD CLOSING 1

SE419D INTER COOLER

2

49

FIG.20 FIG.20 THERMOSTATQ’TY


1 17569-86CA1 WATER BOX 1

2 14181-86CB0 GASKET 1

3 17561-86CA1 OUTLET STUD 1

4 17570-86CA0 THERMOSTAT 1 83°C

5 11228-86CB0 GASKET 1

6 13651-86CT2 TEMP. SWITCH 1

7 13651-86CT0 SENSOR 1

8 - 1 13651-86CT1 TEMP. SENDING 1 W/AIR CON

8 - 2 11226-86CA4 PLUG 1 14X125 N/AIR CON

9 27991-86CT0 PLUG 1 18X31

10 09403-86CC0 CLAMP 1

11 09248-86CT0 THREADED, PLUG 1 22X150

12 09168-86CT0 GASKET 1 22,4X30-2

13 M9103-86CA3 CHC. SCREW 2 7X100-35

14 M9103-86CA2 SCREW 1 7X100-80

15 11119-86CB1 SCREW 3 6X100-20

16 178880-86CA0 BY-PASS PIPE 117 17874-86CA0 BY-PASS HOSE 1

18 17859-86CA1 BY-PASS HOSE 1

19 17873-86CB0 WATER HOSE 1

20 09404-86CA0 STETCHER BRACKET 1

21 09403-86CA2 CLAMP 2 15-17

22 11119-86CA4 SCREW HRDL 2 8X125-20

23 09403-86CC0 CLAMP 4

POS106UCuadro de texto24

POS106ULínea

POS106UCuadro de texto24 17550-86CA0 COLECTOR 1

SE419D INTER COOLER

2

50

FIG.21 FIG.21 WATER HOSEQ’TY


1 17851-86CB1 HOSE 1

2 09402-46511 CLAMP 6

3 17841-86CE0 HOSE 1

4 17842-86CB0 HOSE 1

5 17841-86CD0 PIPE, RADIATOR INLET 1

6 01550-06123 BOLT 1

7 09408-00063 CLAMP/CLIP 1

8 17872-86CA0 HOSE, HEATER 1

9 17844-86CB0 PIPE, RETURN HEATER 1

10 17872-86CB2 HOSE, HEATER 1

11 17871-86CA0 HOSE, HEATER INLET 1

12 08002-86CA0 CLAMP 6

13 11119-86CA4 BOLT 1

SE419D INTER COOLER

2

51

FIG.22 FIG.22 ENGINE GAS RECIRCULATIONQ’TY


1 18111-86CT0 VALVE EGR 1

2 18529-86CA0 GASKET, VALVE 2

3 18471-86CB0 RECICLING PIPE 1

4 09400-86CA0 CLAMP 2

5 18117-86CA0 SOLENOID, VALVE EGR 1

6 18117-86CB0 SOLENOID, VALVE RALENTI 1

7 M9103-86CB1 SOCKET, SCREW WASHER 2

8 15427-86CB0 CLAMP 2

9 01550-06123 BOLT 2

10 18417-86CD0 BRACKET, SOLN. VALVE RALENTI 1

11 18417-86CC0 BRACKET, SOLN. VALVE EGR 1

12 02142-05103 BOLT 4

13 18529-86CA0 GASKET 2

14 11049-86CA0 CONECTION HOSE 3 WAY 1

15 09355-35753-250 HOSE 1

16 09355-35753-240 HOSE 1 L: 240-110

17 09355-35753-240 HOSE 1 L: 240-150

18 09355-35753-240 HOSE 1 L: 240-200

19 09355-35753-240 HOSE 1 L: 240-130

SE419D INTER COOLER

2

52

FIG.23 FIG.23 GLOW PLUGQ’TY


1 18550-86CT0 GLOW PLUG ASSY 1

2 M8316-86CA6 .HEXAGONAL NUT 4

3 08321-86CA4 .SPRING WASHER 4 5X10,2-0,5

4 31850-86CA0 RELAY PREHEATING 1

5 11123-86CA0 PLATE 1

6 15167-86CA3 O RING 1

7 11119-86CB4 SCREW 2

8 38860-86CB0 PRE/POSHEATING UNIT 1

9 36814-86CA0 CABLE 1

SE419D INTER COOLER

2

53

FIG.24 FIG.24 TOC SENSOR, CAPTEUR PMH AND INMOBILIZERQ’TY


1 35374-86CA0 CALCULATOR 1

2 33970-86CA0 RELAY INMOB. 1

3 24831-86CA0 SENSOR BRACKET 1

4 18590-86CA0 PROXIMITY SENSOR 1

5 35379-86CA0 SENSOR,SPEED ECM 1

6 11119-86CB3 SCREW, THRDL 1 6X100-35

7 35346-86CA0 CONTROLLER INMOB. 1

SANTANA MOTOR, S.A.

SUBJECT : NEW PART NUMBER OF KEYBOARD IMMOBILIZER

AFFECTED MODELS : SE419TD, SE419TDint, SE420HDI

V.I.N. OR ENGINE Nº :

CATALOGUE REFERENCE : 00000A01284/00000A01357-01I/00000A01562-03I

The purpose of this Service Bulletin is to inform you about some modifications that have

been introduced in the above mentioned Spare Parts Catalogue A New Keyboard Immobilizer has been introduced. New Part No. 35346-86CA1. The old

Keyboard 35346-86CA0 is discontinued and will not be any longer provided. Back orders of the old part no. will be cancelled. So, you will have to order again the

unit that you need with the new part no. Lead Time: 5 weeks. New Price: 141.53 € Catalogue Ref. 00000A01284

FIG.95 ELECTRIC CONTROL (LHD) Q¨TY REF.

NO. REFERENCE DENOMINATION

C V REMARKS

75 35346-86CA0 KEYBOARD, INMOBILIZER 1 1 DISCONTINUED

75 35346-86CA1 KEYBOARD, INMOBILIZER 1 1 NEW

Catálogue Ref. 00000A01357-01I FIG.24 ELECTRONIC CONTROLLERS

Q¨TY REF. NO.

REFERENCE DENOMINATION C V

REMARKS



SPARE PARTS REFERENCE Nº : SE-001/09-I

DATE : 13-Feb-09

PAGE : 1/2

SANTANA MOTOR, S.A.

Catálogue Ref. 00000A01562-03I

FIG.40 ELECTRONIC CONTROLLERS Q¨TY REF.


C V REMARKS



FIG.48 ELECTRONIC CONTROLLERS Q¨TY REF.


C V REMARKS

53 35346-86CA0 IMMOBILIZER CONTROLLER 1 1 WRONG

53 31850-86CE0 DOUBLE RELAY 1 1 CORRECT

Thanks to modify your catalogues accordingly

POS106UArchivo adjuntoSE-001-09-I.pdf

SE419D INTER COOLER

2

54

FIG.25 FIG.25 OIL RADIATORQ’TY


1 11038-86CA0 RADIATOR ASSY, OIL 1

2 11041-86CA0 HOSE, RADIATOR INLET 1

3 11042-86CA0 HOSE, RADIATOR OULET 1

4 11040-86CA0 BRACKET, RADIATOR OIL 1

5 11039-86CA0 BRACKET, RADIATOR OIL 1

6 01550-06123 BOLT, RADIATOR OIL 8

7 07120-06123 BOLT, BRACKET RADIATOR 2

8 08316-10063 NUT, BRACKET RADIATOR 2

9 09408-00117 CLAMP 2

10 11053-86CA0 BRACKET 1

11 15167-86CT1 O RING 1 D: 9,3

12 09407-12404 CLAMP 2

13 36990-85C01 CLAMP 1

SE419D INTER COOLER

2

55

FIG.26 FIG.26 INTER COOLERQ’TY


1 13620-86CA0 INTER COOLER 1

2 13126-86CA0 SILENTBLOCK 4

3 13631-86CA0 BRACKET, INT. FR. 1

4 13633-86CA0 BRACKET, INT. RR. 1

5 13121-86CA0 HOSE, AIR INTAKE INLET 1

6 13124-86CA0 HOSE, AIR INTAKE OUTLET 1

7 13124-86CB0 HOSE, BOOST 1

8 08003-00000 CLAMP, INTAKE HOSES 4

9 15427-86CB0 CLIP, HOSE BOOST 1

10 15899-85C00 CLAMP, HOSE BOOST 2

11 08316-10063 NUT, BRACKET FR. INT. 1

12 08321-01063 SPRING, WASHER FRONT 1

13 01550-08203 BOLT, BRACKET RR INT. 1

14 08321-01083 SPRING, WASHER REAR 1

15 08316-10053 NUT, INT. TO BRACKET 4

16 08321-01053 SPRING, WASHER INT. 4

17 01550-08253 BOLT 1

18 76283A60A30 CLIP 4

19 09409-05313 CLIP 6

20 13511-86CA0 DUCT, INTER COOLER 1

21 13520-86CA0 AUTO ADHESIVE TAPE HULE 2

SE419D INTER COOLER

2

56

FIG.27 FIG.27 LABELQ’TY


1 11958-85C00 LABEL, COOLING FAN CAUTION 1

2 11959-86CA0 LABEL, FUEL LIMITATION 1

3 28381-60A01 EMBLEM, T/F GEAR SHIFT 1

SE419D INTER COOLER

3

57

FIG.28 FIG.28 CLUTCHQ’TY


1 22100-86CC0 COVER ASSY, CLUTCH 1

2 01107-08163 BOLT 6

3 22400-86CC0 DISC, CLUTCH 1

4 23265-86CA0 BEARING, CLUTCH RELEASE 1

5 23260-86CA0 SHAFT, CLUTCH RELEASE 1

6 09205-03019 PIN 1

7 23264-60A00 BUSH 1

8 23264-60A20 BUSH 1

9 23269-60A00 SPRING 1

10 23266-85C00 ARM, CLUTCH RELEASE 1

11 01550-86CA0 BOLT 1

12 36990-85C01 CLAMP 1

13 08310-00083 NUT 1

14 23710-85C00 CABLE ASSY, CLUTCH 1

15 01550-06163 BOLT 2

16 09440-08026 SPRING 1

17 09209-13018 PIN 1

18 23921-86CA0 NUT 1

19 09160-84C00 WASHER 1

20 23910-86CA0 BRACKET, CLUTCH CABLE 1

21 01550-10163 BOLT 3

22 09408-00063 CLIP 1

SE419D INTER COOLER

3

58

FIG.29 FIG.29 TRANSMISSIONQ’TY


1 24110-78E50 SHAFT, INPUT 1

2 24114-78E50 BEARING, INPUT SHAFT 1

3 24113-78E50 ROLLER, INPUT SHAFT 13

4 - 1 24115-78E50-210 CIRCLIP (T:2.10) 0-1

4 - 2 24115-78E50-215 CIRCLIP (T:2.15) 0-1

4 - 3 24115-78E50-220 CIRCLIP (T:2.20) 0-1

4 - 4 24115-78E50-225 CIRCLIP (T:2.25) 0-1

4 - 5 24115-78E50-230 CIRCLIP (T:2.30) 0-1

4 - 6 24115-78E50-235 CIRCLIP (T:2.35) 0-1

5 24116-78E50 C RING 1

6 24121-78E50 SHAFT, MAIN 1

7 24125-78E50 BEARING 1

8 - 1 24128-78E50-180 CIRCLIP (T:1.80) 0-1

8 - 2 24128-78E50-185 CIRCLIP (T:1.85) 0-1

8 - 3 24128-78E50-190 CIRCLIP (T:1.90) 0-1

8 - 4 24128-78E50-195 CIRCLIP (T:1.95) 0-1

8 - 5 24128-78E50-200 CIRCLIP (T:2.00) 0-1

8 - 6 24128-78E50-205 CIRCLIP (T:2.05) 0-1

8 - 7 24128-78E50-210 CIRCLIP (T:2.10) 0-1

9 24129-78E50 C RING 1

10 24210-78E50 GEAR, MAIN SHAFT LOW 1

11 24215-78E50 BEARING 1

12 24216-78E50 BUSH 1

13 24217-78E50 BALL 1

14 24220-78E50 GEAR, MAIN SHAFT 2ND 1

15 24225-78E50 BEARING 1

16 24230-78E50 GEAR, MAIN SHAFT 3RD 1

17 24235-78E50 BEARING 1

18 24250-78E50 BEAR, MAIN SHAFT 5TH 1

19 24131-78E50 SHAFT, COUNTER 1

20 - 1 24132-78E50-210 CIRCLIP (T:2.10) 0-1

20 - 2 24132-78E50-215 CIRCLIP (T:2.15) 0-1

20 - 3 24132-78E50-220 CIRCLIP (T:2.20) 0-1

20 - 4 24132-78E50-225 CIRCLIP (T:2.25) 0-1

20 - 5 24132-78E50-230 CIRCLIP (T:2.30) 0-1

20 - 6 24132-78E50-235 CIRCLIP (T:2.35) 0-1

After Sales Bulletin

Service

SERVICE INFORMATION The purpose of this Service Bulletin is to advise you about a mistake that has been detected in the above mentioned catalogue. In FIG. 29, position 1, parts number 24110-78E50, Shaft Input, must be replaced by part number 24110-86CA0 Fig.29 TRANSMISSION

Ref. No. Part No. Catal. Description Q´TY New Part No.

1 24110-78E50 SHAFT, INPUT 1 24110-86CA0

Kindly take note and modify your catalogues accordingly.


Subject: MISTAKE IN SPARE PARTS CATALOGUE

Model: VITARA SE419D INTERCOOLER

Nº VIN:

References: CATÁLOGUE REF. 00000A01357-01I

Ref.: IS-151

Nº: I-SE-008-I

Date: 08-FEBRUARY-2002

Page: 1 of 1

Mod

.100

19

POS106UArchivo adjuntoI-SE-008-I ; VITARA DIESEL INTERCOOLER.pdf

SE419D INTER COOLER

3

59

FIG.29 FIG.29 TRANSMISSIONQ’TY


21 24134-78E50 C RING 1

22 24135-78E50 BEARING 1

23 24136-78E50 BEARING 1

24 24350-78E50 GEAR, COUNTER SHAFT 5TH 1

25 24352-78E50 WASHER 1

26 24353-78E50 BALL 1

27 24354-78E50 BEARING 1

28 24400-78E50 HUB ASSY, LOW SPEED 1

29 24410-78E50 HUB ASSY, HIGH SPEED 1

30 24423-78E50 SLEEVE, 5TH SPEED 1

31 24424-78E50 DOG, 5TH SPEED 1

32 24431-78E50 RING, 1ST SPEED 1

33 24432-78E50 RING, 2ND SPEED 1

34 24433-78E50 RING, 3RD SPEED 1

35 24434-78E50 RING, 4TH SPEED 1

36 24435-78E50 RING, 5TH SPEED 1

37 24471-78E50 KEY, LOW SPEED 3

38 24472-78E50 KEY, HIGH SPEED 3

39 24473-78E50 KEY, 5TH SPEED 3

40 24481-78E50 SPRING, LOW SPEED 2

41 24482-78E50 SPRING, HIGH SPEED 2

42 24483-78E50 SPRING, 5TH SPEED 2

43 24551-78E50 SHAFT, REV 1

44 24552-78E50 BOLT 1

45 24553-78E50 PLATE 1

46 24561-78E50 GEAR, REV IDLE 1

47 - 1 24801-78E50-285 CIRCLIP (T:2.85) 0-1

47 - 2 24801-78E50-290 CIRCLIP (T:2.90) 0-1

47 - 3 24801-78E50-295 CIRCLIP (T:2.95) 0-1

47 - 4 24801-78E50-300 CIRCLIP (T:3.00) 0-1

47 - 5 24801-78E50-305 CIRCLIP (T:3.05) 0-1

47 - 6 24801-78E50-310 CIRCLIP (T:3.10) 0-1

47 - 7 24801-78E50-315 CIRCLIP (T:3.15) 0-1

48 - 1 24901-78E50-272 CIRCLIP (T:2.72) 0-1

48 - 2 24901-78E50-278 CIRCLIP (T:2.78) 0-1

48 - 3 24901-78E50-284 CIRCLIP (T:2.84) 0-1

SE419D INTER COOLER

3

60

FIG.29 FIG.29 TRANSMISIONQ’TY


48 - 4 24901-78E50-290 CIRCLIP (T:2.90) 0-1

48 - 5 24901-78E50-296 CIRCLIP (T:2.96) 0-1

48 - 6 24901-78E50-302 CIRCLIP (T:3.02) 0-1

48 - 7 24901-78E50-308 CIRCLIP (T:3.08) 0-1

48 - 8 24901-78E50-314 CIRCLIP (T:3.14) 0-1

48 - 9 24901-78E50-320 CIRCLIP (T:3.20) 0-1

48 - 10 24901-78E50-326 CIRCLIP (T:3.26) 0-1

48 - 11 24901-78E50-332 CIRCLIP (T:3.32) 0-1

SE419D INTER COOLER

3

61

FIG.30 FIG.30 CASEQ’TY


0 21000A60A00-INT GEAR BOX ASSY 1 NOT ILLUSTRATED

1 21341-86CB0 HOUSING, CLUTCH 1

2 24700-78E50 CASE ASSY, T/M 1

3 24781-78E50 .KNOCK, FR INTERMEDIATE 2

4 24782-78E50 .KNOCK, RR INTERMEDIATE 4

5 24730-78E50 CASE, T/M REAR 1

6 24734-78E50 .PLUG, T/M REAR 1

7 24732-78E50 .SEAL, T/M MAIN SHAFT 1

8 24735-78E50 .GASKET, T/M REAR CASE 1

9 24723-78E50 WASHER, LOCK 1

10 24724-78E50 WASHER 2

11 24722-78E50 NUT 1

12 24725-78E50 BOLT, CASE N. 1 4

13 24726-78E50 BOLT, CASE N. 2 1

14 24727-78E50 BOLT, CASE N. 3 1

15 24728-78E50 STUD BOLT, N. 1 1

16 24729-78E50 STUD BOLT, N. 2 1

17 24740-78E50 RETAINER, INPUT SHAFT 1

18 24742-78E50 .SEAL, INPUT SHAFT OIL 1

19 24743-78E50 GASKET, RETAINER INPUT 1

20 24745-78E50 BOLT, RETAINER 8

21 24791-78E50 PLUG, OIL DRAIN 1

22 24792-78E50 PLUG, OIL LEVEL 1

23 21342-86CA0 BOLT BLOCK & T/M CASE, LOWER R 1

24 21345-86CA0 BOLT BLOCK & T/M CASE, LOWER L 1

25 21345-86CA0 BOLT BLOCK & T/M CASE, UPPER R 1

26 07130-86CB0 BOLT BLOCK & T/M CASE, UPPER L 1

27 08321A31103 WASHER, BLOCK & T/M CASE LOCK 4

28 08322-11103 WASHER, BLOCK & T/M CASE 4

29 24733-78E50 GUTTER 1

30 01550-10453 BOLT 7

31 01550-10503 BOLT 2

32 24137-78E50 PLATE, BEARING 1

33 24138-78E50 BOLT 4

34 25340-78E50 STAY, REV LINK 1

35 25351-78E50 BOLT, REV LINK STAY 2

SE419D INTER COOLER

3

62

FIG.30 FIG.30 CASEQ’TY


36 25352-78E50 KNOCK, REV LINK STAY 2

37 25354-78E50 SWITCH, REV SHIFT 1

38 25524-78E50 BOLT, RETURN SPRING LOW 1

39 25525-78E50 BOLT, RETURN SPRING REV 1

40 25540-78E50 CAM, INTER LOCK 1

41 25541-78E50 PIN, INTER LOCK 1

42 25542-78E50 PLUG, INTER LOCK 1

43 24715-78E50 PLUG, TRANSMISSION CASE FRONT 4

44 36990-85C30 CLAMP, REV SWITCH 2

45 24735-78E50 GASKET DRIN PLUG 2

SE419D INTER COOLER

3

63

FIG.31 FIG.31 GEAR SHIFT FORKQ’TY


1 25211-78E50 FORK, LOW SPEED 1

2 25212-78E50 BOLT 1

3 25221-78E50 FORK, HIGH SPEED 1

4 25222-78E50 BOLT 1

5 25231-78E50 FORK, 5TH GEAR 1

6 25232-78E50 BOLT 1

7 25241-78E50 LEVER, REV LINK N. 1 1

8 25243-78E50 LEVER, REV LINK N. 2 1

9 25244-78E50 PIN 1

10 25245-78E50 E RING 1

11 25246-78E50 E RING 1

12 25242-78E50 PIN 2

13 25411-78E50 SHAFT, LOW GEAR SHIFT 1

14 25422-78E50 CIRCLIP 1

15 25421-78E50 SHAFT, HIGH GEAR SHIFT 1

16 25422-78E50 CIRCLIP 2

17 25430-78E50 YOKE, REV GEAR SHIFT 1

18 25441-78E50 SHAFT, REV GEAR SHIFT 1

19 25422-78E50 CIRCLIP 1

20 25451-78E50 SHAFT, 5TH GEAR SHIFT 1

21 25452-78E50 SHAFT, 5TH/REV GEAR SHIFT 1

22 25511-78E50 BALL, LOCATING 7

23 25521-78E50 ROLLER, LOCATING N. 1 1



26 25531-78E50 SPRING, LOW GEAR 1

27 25532-78E50 SPRING, HIGH GEAR 2

28 25533-78E50 SPRING, 5TH GEAR 1

29 25534-78E50 SPRING, 5TH/REV GEAR 1

30 25535-78E50 SCREW, LOCATING 5

31 25611-78E50 SHAFT, GEAR SHIFT INNER 1

32 25612-78E50 BOLT 1

33 25613-78E50 LEVER, GEAR SHIFT INNER 1

34 25614-78E50 PLUG 1

SE419D INTER COOLER

3

64

FIG.32 FIG.32 GEAR SHIFT CONTROLQ’TY


1 25121-78E00 CASE, GEAR SHIFT LEVER 1

2 25129-60A00 PLATE, CASE 1

3 25521-78E00 SHAFT, GEAR SHIFT 1

4 25531-78E11 ARM, GEAR SHIFT 1

5 25541-78E10 LEVER, GEAR SHIFT 1

6 25551-85C00 BUSH 1

7 27465-78E00 PLATE, OIL PROTECT 1

8 28117-60A00 SEAT, LEVER CASE 1

9 21941-85C50 BOLT, LOCATING 2

10 08321B31083 WASHER 2

11 09205-03037 SPRING PIN 2

12 09205-06016 SPRING PIN 2

13 21947-85C10 PLUG 1

14 01550-06123 BOLT 1

15 02122-06166 SCREW 4

16 25551-78E00 BUSH 1

17 46543-85C00 PLUG, BREATHER 1

18 09168-14012 GASKET, PLUG 1

19 09247-14027 PLUG 1

20 21931-85C10 HOSE, BREATHER N. 2 1 L:600 - 100

21 21931-85C10 HOSE, BREATHER N. 1 1 L:600 - 430

22 09367-08004 JOINT, BREATHER HOSE 3 WAY 1

23 01550-08253 BOLT 4

24 28101-60A02 LEVER, GEAR SHIFT CONTROL 1

25 28113-85C00-5PK KNOB, CONTROL LEVER 1

26 01550-06123 BOLT 4

27 28136-85F40 BOOT, CONTROL LEVER N. 2 1

28 28137-60A01 COVER 1

29 28138-60A01-5PK BOOT, CONTROL LEVER N. 3 1

30 21935-85C00 CLAMP 1

SE419D INTER COOLER

3

65

FIG.33 FIG.33 PROPELLER SHAFTQ’TY


1 27101-78EA0 SHAFT ASSY, PROPELLER FRONT 1

2 27131-78E00 .YOKE, JOINT FLANGE 1

3 27140-78E10 .YOKE, SLIDING 1

4 27200-83820 .JOINT ASSY, UNIVERSAL 2

5 08331-41266 ..CIRCLIP 8

6 27102-78E60 SHAFT ASSY, PROPELLER RR. 1

7 27131-78E00 .YOKE, JOINT FLANGE 1

8 27140-78E00 .YOKE, SLIDING 1

9 27200-83820 .JOINT ASSY, UNIVERSAL 2

10 08331-41266 ..CIRCLIP 8

11 01500-10303 BOLT 8

12 21943-85C00 NUT 8

SE419D INTER COOLER

3

66

FIG.34 FIG.34 FRONT DIFFERENTIAL GEARQ’TY


0 27300-86CA0 DIFERENTIAL ASSY 1

1 27110-56B01 FLANGE, UNIVERSAL JOINT 1

2 27300-56861 BEVEL PINION & GEAR SET, FR. 1 43:10

3 27315-60A01 SPACER, PINION 1

4 - 1 09181-35101 SHIM, PINION (T:0.50) 0-1

4 - 2 09181-35117 SHIM, PINION (T:1.12) 0-1

4 - 3 09181-35118 SHIM, PINION (T:1.15) 0-1

4 - 4 09181-35119 SHIM, PINION (T:1.18) 0-1

4 - 5 09181-35121 SHIM, PINION (T:1.21) 0-1

4 - 6 09181-35122 SHIM, PINION (T:1.24) 0-1

4 - 7 09181-35124 SHIM, PINION (T:1.27) 0-1

4 - 8 09181-35125 SHIM, PINION (T:1.30) 0-1

5 21925-85C00 BEARING, PINION FRONT 1

6 21925-85C30 BEARING, PINION REAR 1

7 09283-40027 SEAL, PINION OIL 1

8 09159-20003 NUT 1

9 27450-78E00 CARRIER ASSY, DIFF FRONT 1

10 21941-85C30 .BOLT 4

11 01550-08303 BOLT 6

12 21941-85C60 BOLT 2

13 08321A31123 LOCK WASHER 2

14 27331-83020 PINION, DIFF 2

15 27341-83000 GEAR, DIFF 2

16 09164-15006 WASHER, DIFF PINION 2

17 27351-64B20 SHAFT, DIFF PINION N. 1 1

18 09205-05007 SPRING PIN 1

19 27411-60A50 CASE, DIFF LH 1

20 27421-60A02 CASE, DIFF RH 1

21 21941-85C10 BOLT 10

22 - 1 09160-35013 WASHER (T:1.0) 0-2

22 - 2 09160-35013 WASHER (T:1.1) 0-2

22 - 3 21945-85C10 WASHER (T:1.2) 0-2

22 - 4 09160-35013 WASHER (T:0.9) 0-2

23 21925-85C60 BEARING, DIFF SIDE 2

24 27461-83000 ADJUSTER, BEARING 2

25 27462-63202 PLATE, BEARING LOCK 2

SE419D INTER COOLER

3

67

FIG.34 FIG.34 FRONT DIFFERENTIAL GEARQ’TY


26 01517-08123 BOLT 2

27 27471-60A10 SHAFT, FRONT DRIVE 1

28 44111-65D00 RING, SNAP 2

29 08133-62067 BEARING 1

30 08331-41629 CIRCLIP 1

31 09283-35008 SEAL, OIL 2

32 21941-85C00 BOLT 3

33 08321A31103 LOCK WASHER 3

34 08310-00103 NUT 3

SE419D INTER COOLER

3

68

FIG.35 FIG.35 FRONT DIFFERENTIAL HOUSINGQ’TY


1 27611-78E00 HOUSING, DIFFERENTIAL 1

2 09248-20003 PLUG, OIL LEVEL 1

3 09168-20003 GASKET, OIL LEVEL 1

4 21947-85C50 PLUG, OIL DRAIN 1

5 46543-85C00 BREATHER, DIFF 1

6 27620-85400 UNION, BREATHER 1

7 21931-85C30 HOSE, BREATHER 1

8 46583-85C00 CLIP, HOSE 1

9 09408-00161 CLAMP, HOSE 2

10 27661-60A01 BRACKET, DIFF MOUNT FR. RH 1

11 27610-60A01 BRACKET, DIFF MOUNT FR. LH 1

12 01500-10303 BOLT 6

13 27550-60A00 MOUNTING, DIFF FRONT 2

14 09103-12033 BOLT (12X85) 2

15 27670-60A00 BRACKET, DIFF MOUNT REAR NO.1 1

16 27675-60A01 BRACKET, DIFF MOUNT REAR NO.2 1

17 01500-10203 BOLT 2

18 01517-10553 BOLT 2

19 08321A31103 LOCK WASHER 2

20 08310-00103 NUT 2

21 27561-85C00 MOUNTING, DIFF REAR 2

22 01517-10653 BOLT 1

23 09160-10104 WASHER 2

24 09180-10117 SPACER (10.9X17.3X46.8) 1

SE419D INTER COOLER

3

69

FIG.36 FIG.36 REAR DIFFERENTIAL GEAR (N/LSD)Q’TY


0 27301-86CA0 DIFERENTIAL ASSY 1

1 27110-56B01 FLANGE, UNIVERSAL JOINT 1

2 27300-78840 BEVEL PINION & GEAR SET, RR. 1 10:43

3 27315-78E00 SPACER, PINION 1

4 - 1 09181-35101 SHIM, PINION (T:0.50) 0-1

4 - 2 09181-35117 SHIM, PINION (T:1.12) 0-1

4 - 3 09181-35118 SHIM, PINION (T:1.15) 0-1

4 - 4 09181-35119 SHIM, PINION (T:1.18) 0-1

4 - 5 09181-35121 SHIM, PINION T:1.21) 0-1

4 - 6 09181-35122 SHIM, PINION (T:1.24) 0-1

4 - 7 09181-35124 SHIM, PINION (T:1.27) 0-1

4 - 8 09181-35125 SHIM, PINION (T:1.30) 0-1

5 21925-85C30 BEARING, PINION REAR 1

6 21925-85C00 BEARING, PINION FRONT 1

7 09283-40027 SEAL, PINION OIL 1

8 09159-20003 NUT 1

9 27450-86CA0 CARRIER ASSY, DIFF REAR 1

10 21941-85C30 .BOLT 4

11 08321A31103 .LOCK WASHER 4

12 21943-85C00 NUT 8

13 27331-78E00 PINION, DIFF 4

14 27341-78E00 GEAR, DIFF 2

15 09164-15010 WASHER, DIFF PINION 4

16 27351-83000 SHAFT, DIFF PINION NO.1 1

17 27355-83000 SHAFT, DIFF PINION NO.2 2

18 09205-05007 SPRING PIN 3

19 27356-86081 JOINT, PINION 1

20 27411-78E10 CASE, DIFF LH 1

21 27421-78E10 CASE, DIFF RH 1

22 21941-85C10 BOLT 12

23 - 1 09160-35015 WASHER, DIFF SIDE (T:0.6) 0-2



24 21945-85C10 WASHER, DIFF GEAR SPRING 2

25 21925-85C60 BEARING, DIFF SIDE 2

26 27461-83000 ADJUSTER, BEARING 2

SE419D INTER COOLER

3

70

FIG.36 FIG.36 REAR DIFFERENTIAL GEAR (N/LSD)Q’TY


27 27462-63202 PLATE, BEARING LOCK 2

28 01517-08123 BOLT 2

SE419D INTER COOLER

3

71

FIG.37 FIG.37 TRANSFER GEARQ’TY


1 29110-78E00 GEAR, INPUT 1

2 21915-85C60 BEARING 1

3 08113-62080 BEARING 1

4 08331-41809 CIRCLIP TRANFER IMPUT BRG 1

5 08331-31409 CIRCLIP TRANFER IMPUT GEAR 1

6 09282-40002 SEAL, OIL 1

7 29121-78E00 GEAR, COUNTER 1

8 29131-60A02 SHAFT, COUNTER 1

9 09180-26004 SPACER 1

10 21915-85C10 BEARING 2

11 09280-21008 O RING 1

12 06111-06003 BALL 2

13 09166-25012 WASHER 2

14 29136-60A01 PLATE, COUNTER SHAFT 1

15 01107-08163 BOLT 1

16 29141-60A10 SHAFT, OUTPUT REAR 1

17 06111-06003 BALL 1

18 08173-62100 BEARING 1

19 21933-85C40 CIRCLIP 1

20 08113-63060 BEARING 1

21 - 1 09181-62003 SHIM, OUTPUT SHAFT (T:0.1) 0-1



22 29211-78E00 GEAR, OUTPUT LOW 1

23 21915-85C50 BEARING 1

24 29230-85C00 HUB, REDUCTION CLUTCH 1

25 21933-85C50 CIRCLIP 1

26 29230-60A10 HUB, FRONT DRIVE CLUTCH 1

27 29221-78E00 SPROCKET, DRIVE 1

28 21915-85C50 BEARING 1

29 29222-60A00 BUSH, SPROCKET 1

30 29225-78E00 CHAIN, DRIVE 1

31 29151-78E00 SHAFT, OUTPUT FRONT 1

32 08113-63060 BEARING T/F IMPUT GEAR 2

33 29411-60A30 GEAR, SPEEDOMETER DRIVE 1

34 06111-06003 BALL COUNTER 1

SE419D INTER COOLER

3

72

FIG.37 FIG.37 TRANSFER GEARQ’TY


35 21933-85C20 CIRCLIP 1

36 29421-60A31 GEAR, SPEEDOMETER DRIVEN 1

37 29430-60810 CASE, SPEEDOM. DRIVEN GEAR 1

38 09205-03028 .SPRING PIN 1

39 09280-24009 .O RING 1

40 09282-07001 SEAL, OIL 1

41 01550-06163 BOLT 1

42 09263-40006 BEARING, CENTER & RR. CASE 2

43 09283-40021 SEAL, CENTER & RR. CASE OIL 2

44 29133-85C00 RING, COUNTER 1

SE419D INTER COOLER

3

73

FIG.38 FIG.38 TRANSFER GEAR SHIFTINGQ’TY


1 29311-60A01 FORK, FRONT DRIVE SHIFT 1

2 29321-60A11 FORK, REDUCTION SHIFT 1

3 29331-78E00 SHAFT, FRONT DRIVE SHIFT 1

4 29332-78E01 SHAFT, REDUCTION SHIFT 1

5 29339-78E00 YOKE, REDUCTION SHIFT 1

6 09205-05012 SPRING PIN 2

7 09440-19020 SPRING 1

8 09181-14167 WASHER (14X22X1) 2

9 29417-85C00 E RING 2

10 09111-06068 PIN SELECT RETURN 1

11 06112-12004 BALL 2

12 29338-78E00 SPRING, SELECT RETURN 1

13 09160-18018 WASHER (18X24X2) 1

14 21941-85C40 BOLT 1

15 06112-10004 BALL 2

16 29415-85C00 SPRING, LOCATING 2

17 09128-10002 SCREW (10X9) 2

18 29300-77E40 LEVER, GEAR SHIFT CONTROL 1

19 29344-85C00 KNOB, LEVER 1

20 02112-06123 SCREW 1

21 29535-60A00 SEAT, LEVER 1

22 21935-85C00 CLAMP 1

23 29346-56B01 BOOT, LEVER NO. 2 1

24 29347-56B00 COVER, BOOT 1

25 29349-60A11 SHEET, LEVER 1

26 03141-06203 SCREW 8

27 29750-78E00 CASE, LEVER 1

28 01550-08203 BOLT 5

29 21941-85C50 BOLT, LEVER LOCATING (8X20) 2

30 08321B31083 LOCK WASHER 2

31 21931-85C30 HOSE, BREATHER 1

SE419D INTER COOLER

3

74

FIG.39 FIG.39 TRANSFER CASEQ’TY


1 29511-78E00 CASE, TRANSFER FRONT 1

2 29521-60A01 CASE, TRANSFER CENTER 1

3 29531-60A21 CASE, TRANSFER REAR 1

4 09206-13011 PIN, CASE 6

5 01550-08303 BOLT 20

6 01550-08803 BOLT 1

7 01550-08453 BOLT 15

8 29528-60A00 GUTTER, CENTER CASE 1

9 09103-06083 BOLT (6X12) 1

10 29536-60A00 PLATE, REAR CASE 1

11 09103-06083 BOLT (6X12) 1

12 21947-85C40 PLUG, OIL LEVEL & FILLER 1

13 21947-85C50 PLUG, OIL DRAIN 1

14 21947-85C80 PLUG, LOCATING 1

15 37680-60A01 SWITCH ASSY, 4 WHEEL DRIVE 1

16 09280-11002 .O RING 1

17 09247-14013 PLUG, LOW SWITCH 1

18 09280-11002 O RING 1

19 11851-62B00 HOOK, ENGINE 1

20 29553-85F30 DAMPER, T/M MASS 1

21 08316-10103 NUT 1

22 29554-85F11 BRACKET, T/M MASS 1

23 36990-85C30 CLAMP, REV SWITCH 1

SE419D INTER COOLER

4

75

FIG.40 FIG.40 ENGINE ELECTRICALQ’TY


1 31400-86CB0 ALTERNATOR 1

2 35336-86CB0 BRACKET 1

3 35338-86CA0 BRACKET 1

4 31431-86CA0 SCREW 1

5 35339-86CA0 ROLLER 1

6 00055-86CA0 ADJUSTING SCREW 1

7 - 1 35340-86CB0 BELT K6 1 N/AIR CON

7 - 2 95141-86CB0 BELT 1 W/ AIR CON

8 02037-86CA0 PLATE WASHER 1 14X29-2

9 35337-86CA0 PIN 2 10X10

10 00050-86CA0 PRECOATED SCREW 1 8X125-55

11 07130-08252 SCREW CHC 2 8X125-25

12 00051-86CA0 SCREW CHC 1 8X125-30

13 09160-86CA8 PLATE WASHER 1 8X22

14 00053-86CA0 SCREW 3 8X125-30

15 04016-86CA0 NUT 3 8X125

16 04017-86CA0 NUT 1 8X125

17 08310-00053 NUT 1 5X80

18 08310-00083 NUT 1 8X125

19 02038-86CA0 FLAT WASHER 1 8X16

20 35332-86CA0 PROTECTOR 1 M5

21 35333-86CA0 PROTECTOR 1 M8

22 31100-86CB1 STARTER MOTOR 1

23 35341-86CA0 PIN/GOUPILLE 1 14X15

24 08310-00083 NUT STARTING MOTOR 1

25 00049-86CA0 SCREW 3

26 09160-86CA8 WASHER PLAIN 3

27 08321A31103 WASHER SPRING 3

28 08310-00053 NUT 1

29 08321A31053 WASHER SPRING 1

30 08321B31083 WASHER SPRING 1

SE419D INTER COOLER

4

76

FIG.41 FIG.41 STARTER MOTORQ’TY


1 31100-86CB1 STARTING MOTOR ASSY 1

2 31131-86CA0 .BRUSH ASSY 1

3 31172-86CA0 .BUSH 1

4 31220-86CA0 .SWITCH ASSY 1

5 08316-86CA0 .NUT 1

6 31191-86CA0 .LEVER 1

7 31152-86CA0 .BUSH 1

8 31152-86CA1 .REPAIR SET 1

9 31320-86CA0 .CLUCTH ASSY 1

10 31311-86CA0 .ARMATURE 1

11 31261-86CA0 .BOLT 1

12 31262-86CA0 .SCREW 1

13 31110-86CA0 .YOKE ASSY 1

14 31341-86CA0 .GEAR,MOTOR SHAFT 1

15 31152-86CA2 .BUSH 1

16 31262-86CA1 .BOLT 1

SE419D INTER COOLER

4

77

FIG.42 FIG.42 PROXIMITY SENSORQ’TY


1 18590-86CA0 PROXIMITY SENSOR 1

2 24831-86CA0 SENSOR BRACKET 1

3 11119-86CB3 SCREW THRDL 1 6X100-35

SE419D INTER COOLER

4

78

FIG.43 FIG.43 GENERATORQ’TY


1 31400-86CB0 ALTERNATOR ASSY 1

2 31775-86CA0 .NUT 1

3 00000A01204 .WASHER 1

4 31171-86CA0 .PULLEY 1

5 31582-86CA0 .BEARING 1

6 00000A01205 .SCREW 4

7 35333-86CA0 .REGULATOR ASSY 1

8 09180-86CA0 .SPACER 1

9 31585-86CA0 .RETAINER, BEARING 1

10 31612-86CA0 .BEARING 1

11 31613-86CA0 .COVER BEARING 1

12 11555-86CA0 .BUSH 1

13 08316-86CA2 .NUT 1

14 02112-86CA0 .SCREW 1

15 31621-86CA0 .RECTIFIER 1

16 02112-86CA1 .SCREW 1

17 02112-86CA2 .SCREW 1

SUBJECT : WRONG REFERENCE REGULATOR ASSY

APPLICABLE MODEL : VITARA SE419TD/SE419D INTERCOOLER

V.I.N. OR FRAME NO. :

REFERENCE OF PARTS CATALOGUE : 00000A01284/00000A01357-01I

This Service Bulletin let you know about a mistake that has been detected in the above mentioned catalogue.

00000A01284: In Fig.76A, pos.21, part number 35333-86CA0 is correct, but in Fig.81A, pos.7, it´s shown part no. 35333-86CA0, Regulator Assy, when it must be 32500-86CA0, Regulator Assy.

Fig. 81A GENERATOR 1.9 TD

REF NO.

PART NO. NEW PART NO. DESCRIPTION Q´TY

C V

7 35333-86CA0 32500-86CA0 REGULATOR ASSY 1 1

00000A01357-01I: In Fig.40, pos.21, part number 35333-86CA0 es correct, while in Fig.43, pos.7,

in reference says 35333-86CA0, Regulator Assy, and it must be 32500-86CA0, Regulator Assy.

Fig. 43 GENERATOR

REF NO.

PART NO. NEW PART NO. DESCRIPTION Q´TY

7 35333-86CA0 32500-86CA0 REGULATOR ASSY 1

Kindly modify your catalogues accordingly


SPARE PARTS

REFERENCE NO. : I-SE-003-I

DATE : 13-05-2002

PAGE : 1 OF 1

POS106UArchivo adjuntoI-SE-003-I I.S. WRONG P.N. FOR REGULATOR.pdf

SE419D INTER COOLER

4

79

FIG.44 FIG.44 BATTERYQ’TY


1 33610-86CB0-R BATTERY ASSY, TUDOR 1

2 33850-86CA0 CABLE COMP. BAT. GND 1

3 36650-86CF0 HARNESS ASSY WRG. ENG. 1

4 09115-06001 BOLT, EARTH 1

5 00009-00000 CLAMP, ACG WIRE (L:88) 4

6 09407-12404 CLAMP, CABLE (L:140) 3

7 36990-85C01 CLAMP, CABLE 1

SE419D INTER COOLER

4

80

FIG.45 FIG.45 SPPEDOMETERQ’TY


1 34101-86CA2 SPEEDOMETER ASSY (KILO) 1

2 34120-85C00 .BODY ASSY, SPEEDOMETER (KILO) 1

3 34220-86CA0 .BODY ASSY, TACHOMETER 1

4 34320-85C00 .BODY ASSY, FUEL METER 1

5 34420-86CA1 .BODY ASSY, TEMP METER 1

6 34145-60B00 .GROMMET 1

7 34141-60E10 .KNOB, TRIP METER 1

8 34155-84C30 .CIRCUIT, HEAT WARNING 1

9 34152-86CA3 BOX AND PRINTED PLATE 1

10 34112-85C00 METER WINDOW 1

11 34172-84C30 SOCKET AND BULB 1

12 34175-84C30 SOCKET AND BULB 1

13 09403-07308 CLAMP, METER CABLE 1

14 36990-85C01 CLAMP, METER CABLE 1

15 03541-05203 SCREW, METER 4

16 09148A05005 NUT, SPEEDOMETER 2

17 34955-60E00 BUSH, SPEEDOMETER 2

18 34910-77E70 CABLE ASSY, SPEEDOMETER 1

19 09403-09327 CLAMP SPEEDOMETER CABLE 1

SE419D INTER COOLER

4

81

FIG.46 FIG.46 FRONT LAMPQ’TY


1 35100-60A80 HEADLAMP ASSY 1 ELECT. REGULAT.

2 35300-60A80 HEADLAMP ASSY, LH 1 ELECT. REGULAT.

3 09471-12060 .BULB (12V,60/55W,H4) 2

4 35179-82060 .COVER 2

5 00000A00101 .BULB (12V,21W) 2

6 09471-12081 .BULB (12V,5W) 2

7 36118-60A20 .SOCKET 2

8 08316-10063 NUT 8

9 36410-85C00 LAMP, SIDE TURN SIGNAL RH 1

10 36430-85C00 LAMP, SIDE TURN SIDNAL LH 1

11 36412-85C00 .LENS 2

12 03112-04163 .SCREW 4

13 09471-12079 .BULB (12V,4W) 2

14 36578-85C10 NUT 4

SE419D INTER COOLER

4

82

FIG.47 FIG.47 ROOM LAMPQ’TY


1 36210-85C00-6GS LAMP ASSY, ROOM (GRAY) 1

2 36212-85C00 .LENS 1

3 09471-12073 .BULB (12V,5W) 1

4 03211-04163 SCREW 2

5 36230-85C20-6GS LAMP ASSY, SPOT (GRAY) 1

6 36235-60A10-6GS .HOUSING (GRAY) 1

7 36232-60A10-T01 .LENS (GRAY) 2

8 36242-60A10-6GS .COVER (GRAY) 1

9 09471-12073 .BULB (12V,5W) 2

10 03141-05203 SCREW 2

11 03541-04103 SCREW 2

12 36820-61A10 WIRE, SPOT LAMP 1

SE419D INTER COOLER

4

83

FIG.48 FIG.48 REAR LAMPQ’TY


1 35650-85C00 LAMP UNIT, RR.COMBINATION RH 1

2 35670-85C00 LAMP UNIT, RR.COMBINATION LH 1

3 09471-12083 BULB (12V,21/5W) 2

4 00000A00101 BULB (12V,21W) 4

5 35655-85C00 SOCKET 2

6 03142-04255 SCREW 4

7 09148-04021 NUT 4

8 35910-85C00 LAMP ASSY,LICENSE 2

9 09471-12081 .BULB (12V,5W) 2

10 03511-04163 SCREW 4

11 36570-85C11 LAMP ASSY, REAR FOG RH 1

12 36590-85C11 LAMP ASSY, REAR FOG LH 1

13 36572-85C10 .LENS 2

14 03212-04169 .SCREW 4

15 35129-04030 .WASHER 4

16 00000A00101 .BULB (12V,21W) 2

17 36578-85C00 NUT 2

18 03141-04123 SCREW 2

19 03541-04123 SCREW 12

20 36571-85C11 BEZEL, REAR FOG LAMP RH 1

21 36591-85C11 BEZEL, REAR FOG LAMP LH 1

22 36578-56B00 PROTECTOR, LEAD WIRE 2

SE419D INTER COOLER

4

84

FIG.49 FIG.49 WIRING HARNESSQ’TY


1 36910-86CC0 HARNESS, WIRING MAIN 1

2 38860-60B20 .RELAY, REAR FOG LAMP 1

3 35155-00000 .FUSE (10A) AR

4 35156-00000 .FUSE (15A) AR

5 35157-00000 .FUSE (20A) 2

6 36717-60A40 .COVER, FUSE BOX 1

7 36749-86100 .BREAKER, POWER WINDOW 1

8 36735-77E04 BRACKET, FUSE BOX 1

9 36990-56B00 CLAMP, HARNESS DASH PANEL 5

10 36996-70E00 PROTECTOR, MAIN HARNESS 1

11 09308-25002 PROTECTOR, SIDE LAMP WIRE 2

12 09409-07320 CAP, DASH PANEL HOLE 1

13 09407-05403 CLAMP, WASHER HOSE 3

14 - 1 09407-12404 CLAMP, HARNESS SIDE 12 L:140

14 - 2 09407-12404 CLAMP, HARNESS COWL TOP 8 L:140

14 - 3 09407-12404 CLAMP, DOOR CONTRO. WIRE 1

14 - 4 09407-12404 CLAMP, FAN SWITCH WIRE 1

15 09407-05403 CLAMP, HORN WIRE 1

16 36990-85C01 CLAMP, HARNESS & WIRE 1

17 36990-85C01 CLAMP, IGNITION SWITCH WIRE 1

18 09115-06001 BOLT, HARNESS GROUND 4

19 36990-85C30 CLAMP, HARNESS 1

20 09407-17401 CLAMP, HARNESS PEDAL HUNGER 1

21 09409-07320 CAP, COWL LID CENTER HOLE 1

22 02112-05123 SCREW, FUSE BOX 2

23 01550-06123 BOLT, FUSE BOX BRACKET 2

24 36740-77E00 BOX ASSY, MAIN FUSE 1

25 35156-00000 FUSE (15A) 3

26 09481-30203 FUSE (30A) 1

27 09481-50203 FUSE (50A) 1

28 09481-60202 FUSE (60A) 1

29 09481-80301 FUSE (80A) 1

30 09138-06040 BOLT, SLOW BLOW FUSE 2

31 02142-06123 SCREW, MAIN FUSE BOX 2

32 77958-77E00 PROTECTOR, FUSE BOX BRACKET 1

33 - 1 36620-86CG0 HARNESS, INSTRUMENT PANEL 1 N/AIR BAG

SE419D INTER COOLER

4

85



33 - 2 36620-86CF0 HARNESS, INSTRUMENT PANEL 1 W/AIR BAG

34 - 1 09404-06427 CLAMP, HARNESS 9 L:95

34 - 2 36990-85C20 CLAMP, HARNESS 4 L:80

35 03541-05123 SCREW, CLAMP 15 L:16

36 - 1 36630-85F50 HARNESS, WIRING FLOOR 1 JLX

36 - 2 36630-73E20 HARNESS, WIRING FLOOR 1 JX

37 36930-85C00 COVER, FLOOR HARNESS 6

38 36930-85C00 COVER, FLOOR HARNESS 4

39 09308-42001 PROTECTOR, FLOOR HARNESS 2

40 36640-77E20 HARNESS, WIRING RR. LAMP 1

41 09129-06002 SCREW, HARNESS GROUND 1

42 36930-85C10 COVER, HARNESS 1

43 09407-11402 CLAMP, FUEL PUMP WIRE 1

44 09250-30002 CAP, ABS WIRE HOLE 1


46 36650-86CF0 HARNESS ASSY, WRG ENGINE 1

47 89285-85C00 CLAMP, OIL PUMP WIRE 4 L:80

48 09408-00024 CLAMP 1

49 09407-12404 CLAMP, HARNESS 2

50 36660-77E80 HARNESS, WIRING MISSION 1


52 36845-85C21 WIRE, BACK DOOR 1

53 36667-60A00 CLAMP, BACK DOOR WIRE 5

54 09308-28001 PROTECTOR, BACK DOOR WIRE 2

55 09139-05028 SCREW, WIRE GROUND 1

56 36820-56B00 WIRE, ROOM LAMP 1

57 36930-85C00 COVER, ROOM LAMP WIRE 3

58 39312-60A01 WIRE, HORN GROUND 1

59 36890-82000 WIRE, REAR DEFOGGER 2

60 36930-85C00 COVER, DEFOGGER WIRE 1

61 09308-03005 GROMMET, DEFOGGER WIRE 2

62 36756-62A00 WIRE, POWER WIND./MIRROR 2

63 36757-62A00 WIRE, SOLENOID & SWITCH 1

64 36757-62A10 WIRE, SOLENOID 1

65 36756-62A20 WIRE, REAR DOOR 2

66 34935-56B00 CLAMP, REAR DOOR WIRE 2

SE419D INTER COOLER

4

86



67 36667-60A00 CLAMP, REAR DOOR WIRE 2

68 09308-40001 PROTECTOR, WIRE 2

69 09407-05403 CLAMP, POWER WINDOW WIRE 18

70 09407-12404 CLAMP, CONTROLLER WIRE 1

71 36753-60A00 WIRE, MIRROR MOTOR 2

72 36757-82100 FILM, WIRE HOLE DOOR 2

73 09250-20014 CAP, WIRE HOLE 4

74 36757-56B00 CAP, WIRE HOLE FRONT 2

75 36757-56B10 CAP, WIRE CLAMP HOLE 2

76 36690-77E00 HARNESS ASSY, AIR BAG 1

77 09403-14412 CLAMP, HARNESS 2

78 09137-06022 SCREW (6X20) 2 W/AIR BAG

79 36990-85C10 CLAMP, HARNESS 1 W/AIR BAG

80 09404-06429 CLAMP, HARNESS 1 W/AIR BAG

81 03541-05123 SCREW, CLAMP 1 W/AIR BAG

SE419D INTER COOLER

4

87

FIG.50 FIG.50 ELECTRICAL CONTROLQ’TY


1 35374-86CA0 CONTROLLER, ASSY 1

2 33924-86CA2 BRACKET, EPI CONTROLLER 1

3 01550-06123 BOLT 5

4 08316-10063 NUT 2

5 37280-60G00 SWITCH ASSY, RR FOG LAMP 1

6 37399-60E10 .BULB (GREEN) 1

7 - 1 37400-77EE1 SWITCH ASSY, COMBINATION 1 N/AIR BAG

7 - 2 37400-77EF1 SWITCH ASSY, COMBINATION 1 W/AIR BAG

8 02112-05123 SCREW 3

9 36990-85C01 CLAMP 1 L:235

10 37740-60D01 SWITCH, STOP LAMP 1

11 09140-10043 NUT 1

12 37670-61A00 SWITCH ASSY, DOOR 4

13 37670-61A00 SWITCH ASSY, BACK DOOR 1

14 37860-70F00 SWITCH ASSY, RR. DEFOGGER 1

15 09471-12135 .BULB (CLEAR) 1

16 37399-60E10 .BULB (GREEN) 1

17 31850-85C00 RELAY, HEADLAMP & SIDE LAMP 2

18 37990-56B61-H2J SWITCH, POWER WIN. MASTER 1 W/POWER WINDOW

19 37995-56B60-H2J SWITCH, POWER WIN. SUB 1 W/POWER WINDOW

20 37995-56B50-H2J SWITCH, POWER WIN. RR. 2 W/POWER WINDOW

21 37993-56B50-H2J SWITCH, POWER WIN. CENTER 1 W/POWER WINDOW

22 38700-85C10 CONTRO. POWER DOOR LOCK 1 W/POWER DOOR LOCK

23 38500-85C01 HORN ASSY, HIGH PITCHED 1 JLX

24 38500-85C11 HORN ASSY, LOW PITCHED 1

25 - 1 01570-08123 BOLT 1 JX

25 - 2 01570-08123 BOLT 2 JLX

26 38610-85C00 RELAY ASSY, TURN & 4 WAY 1

27 38590-85C00 CONTRO. WARNING BUZZER 1

28 03541-05163 SCREW 1

29 31850-85C00 RELAY ASSY, HORN 1

30 39400-86821 LIGHTER ASSY, CIGARETTE 1

31 00000A00085 .BULB 1

32 39471-60A00 RIM, LIGHTER 1

33 39472-82000 WASHER, LIGHTER 1

34 37950-60E01 SWITCH ASSY, MIRROR 1 W/REMOCON MIRROR

SE419D INTER COOLER

4

88

FIG.50 ELECTRICAL CONTROLQ’TY


35 36550-85C00 LAMP ASSY, ASHTRAY ILLUM 1

36 09471-12091 .BULB 1

37 37285-60E00 CAP, OPTION SWITCH HOLE AR

38 35180-85C00 SWITCH, HEADLAMP LEVELING 1

39 35186-70A01 LABEL, HEADLAMP AIMING 1

40 38851-77E00 BRACKET, RELAY 1

41 38851-77E10 BRACKET, RELAY 1

42 03541-05123 SCREW 4

43 36930-85C00 COVER 1

44 38910-70E40 CONTROLLER ASSY, AIR BAG 1 W/AIR BAG

45 38912-77E00 COVER, CONTROLLER 1 W/AIR BAG

46 09129-06006 SCREW 3 W/AIR BAG

47 33970-86CA0 RELAY INMOBILIZER 1

48 37955-60E00 CAP, MIRROR SWITCH HOLE 1 N/REMOCON MIRROR

49 38650-85C00 RELAY, REAR WIPER 1

50 03541-05163 SCREW 1

51 59918-85C00 NUT 1

52 35346-86CA0 KEYBOARD, INMOBILIZER 1

53 36737-86CB0 BRACKET, MAIN FUSE 1

54 02142-06123 SCREW, MAIN FUSE BRACKET 1

55 08316-10063 NUT, MAIN FUSE BRACKET 2

56 31850-86CB0 RELAY ASSY ELECTRO 2

57 35376-86CA0 RELAY ASSY, PRE/POST 1

58 38861-86CA0 PROTECTOR, RELAY 2

59 01550-06123 BOLT, RELAY PRE/POST 1

60 02112-05123 SCREW, RELAY 2

61 08310-00053 NUT, RELAY PRE/POST 1

62 08321-01053 WASHER, RELAY PRE/POST 1

63 08310-00063 NUT, RELAY PRE/POST 1

64 08321-01063 WASHER, RELAY PRE/POST 1

FIG.50

SE419D INTER COOLER

4

89

FIG.51 FIG.51 LOCK SETQ’TY


1 37106-77830-T01 LOCK SET 1 GRAY

2 37101-77850 .LOCK ASSY, STEERING 1

3 73430-77810-T01 . LOCK ASSY, SIDE BOX 1 GRAY

4 82200-60831 . CYLINDER, FRONT DOOR LOCK RH 1

5 82200-60841 . CYLINDER, FRONT DOOR LOCK LH 1

6 82500-60830 .CYLINDER, BACK DOOR LOCK 1

7 89300-60802 . CYLINDER, FUEL LID LOCK 1

8 37145-60A00 KEY, BLANK 1

SE419D INTER COOLER

4

90

FIG.52 FIG.52 FR WINDSHIELD WIPERQ’TY


1 38101A60A40 MOTOR & BRACKET ASSY, WIPER 1

2 09115-06001 BOLT, WIPER BRACKET 4

3 38102-85C40 LINK ASSY, WIPER 1

4 08316B16063 NUT 5

5 38310-85C00 ARM ASSY, WIPER 2

6 08313-20083 NUT 2

7 38340-85C10 BLADE ASSY, WIPER 2

8 38410-66113 PUMP ASSY, WASHER 2

9 38450-61A00 TANK ASSY, WASHER 1

10 38452-80000 .CAP, WASHER TANK 1

11 38453-75000 .GROMMET, PUMP 2

12 02142-06163 SCREW, TANK 2

13 38491-61A00 HOSE, WASHER 1 L:1300-340

14 38496-61A00 VALVE, WASHER HOSE 1

15 38491-61A00 HOSE, WASHER 1 L:1300-800

16 38496-71311 CONNECTOR, HOSE 3 WAY 1

17 38491-61A00 HOSE, WASHER 1 L:1300-70

18 38491-61A00 HOSE, WASHER 1 L:1300-650

19 38480-60A01 NOZZLE, WASHER 2



22 00000A01112 JOINT ASSY 2 D: 12

23 00000A01113 JOINT ASSY 1 D: 16

SE419D INTER COOLER

4

91

FIG.53 FIG.53 RR WINDSHIELD WIPERQ’TY


1 38810-85C10 MOTOR ASSY, REAR WIPER 1

2 09125-06060 SCREW, WIPER BRACKET 3

3 38813-85C00 ROD, REAR WIPER 1

4 38272-61A00 .GASKET, WIPER PIVOT 1

5 38271-61A00 .WASHER, WIPER PIVOT 1

6 38278-61A00 .NUT, WIPER PIVOT 1

7 38274-61A00 .CAP, WIPER PIVOT 1

8 08316-20063 .NUT, WIPER ARM 1

9 38822-85C00 BLADE ASSY, REAR WIPER 1

10 38315-85C00 COVER, HEAD 1

11 38842-61A00 NOZZLE, REAR WASHER 1

12 38843-61A01 GASKET, RR. WASHER NOZZLE 1

13 38491-79020 HOSE, WASHER (L:3500>2750) 1

14 09139-05028 SCREW, EARTH 1

15 38821-85C00 ARM ASSY, REAR WIPER 1

16 38814-85C00 PIVOT ASSY, REAR WIPER 1

SE419D INTER COOLER

4

92

FIG.54 FIG.54 RADIOQ’TY


1 39191-85C00 WIRE, TUNER GROUND 1

2 - 1 39321-60G10 BRACKET, TUNER 1

2 - 2 39321-85C10 BRACKET, TUNER 1

3 34955-60E00 BUSH 1

4 03141-05128 SCREW 4

5 59916-85C00 NUT 4

6 39250-85C00 ANTENNA ASSY 1

7 39251-50G00 SCREW, ANTENNA 2

8 39262-60A00 COVER, ANTENNA HOLE 1 N/ ANTENNA

9 39182-70E01 POCKET, TUNER 1

10 03241-05125 SCREW 4

11 34600-85C00 CLOCK ASSY 1

12 39283-85C00 CLAMP, ANTENNA FEEDER 3

SE419D INTER COOLER

5

93

FIG.55 FIG.55 FRONT SUSPENSIONQ’TY


1 45111-60A00 KNUCKLE, STEERING RH 1

2 45151-60A00 KNUCKLE, STEERING LH 1

3 41601-85CA0 STRUT, FRONT SUSPENS. RH 1

4 41602-85CA0 STRUT, FRONT SUSPENS. LH 1

5 09100-12057 BOLT 4 12X61

6 08321A31123 LOCK WASHER 4

7 08310-00123 NUT 4

8 08310-00143 NUT 2

9 08321-01143 LOCK WASHER 2

10 41841-85C00 SEAT, STRUT UPPER 2

11 41810-60A01 SUPPORT, FRONT STRUT 2

12 08310-00083 NUT 6

13 41842-85C00 SEAT, STRUT LOWER 2

14 41850-60A00 BOOT, STRUT DUST 2

15 41111-85C10 SPRING, FRONT COIL 2

16 42110-85C00 STOPPER, BUMP FRONT 2

17 41211-60A00 SEAT, COIL SPRING RUBBER 2

18 45201-85C00 ARM, FRONT SUSPENSION RH 1

19 45202-85C00 ARM, FRONT SUSPENSION LH 1

20 09103-12048 BOLT,

SINTITUL-5 - santanaitalia.it 1.9 TD Intercooler - 00000A01357... · parts catalogue se419d 1999-11...

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Transcript of SINTITUL-5 - santanaitalia.it 1.9 TD Intercooler - 00000A01357... · parts catalogue se419d 1999-11...