Sintered Metal Porous Products
Transcript of Sintered Metal Porous Products
Shanghai CMI Environmental Technology Co., Ltd.
Sintered Metal Porous Products
Company Introduction:
Shanghai CMI Environmental Technology Co., Ltd. is a high-tech enterprise integrating
research, design, production and trade.
With its experienced technology in the field of sintered metal powder production and polymer
materials production, it has now become one of the best companies in this field.
We have also stainless steel sintered powder filters, sintered mesh filters, polymer sintered
filters and other relevant filtration products to meet different customers’ requirements.
Firstly founded in 1994, our facility is strictly designed acc. to GMP standard, with 11500
square meters workshops. We are certified by ISO 9001 to have good quality control and our
products are exported to many countries like Germany, Finland, and Italy and so on.
CMI products include various sintered metal powder products like: titanium sintered powder
filters, titanium sintered powder spargers, stainless steel sintered powder filters, sintered
metal powder discs & plates; polymer porous products: including porous polymer
filters(tubes), porous polymer plates, mufflers & silencers, Vents, Nibs, ect.; Filter vessels
like bag filters, cartridge filters, basket filters, self cleaning filters, self scrape filters,
different types of cartridge and other relevant accessories.
“The Reliable Company” is the basic foundation of CMI. They should be well reflected
throughout our organization and in every aspect of how we do our business, every day. Our
vision is to be preferred partner for solutions in fluid process businesses. This is also to
establish a value of trust. In any organizations, value is always essential to build trust: trust
between our employees, trust between our partners, trust between CMI and society. All CMI
people share a common value as: The Reliable Company.
Sintered Titanium Porous Filters
CMI Titanium Porous Filters are designed for applications
involving heat, gases, aggressive chemicals, cryogenics or
polymers and so on. Made from high purity titanium powder
(99.4%), that is sintered to form a rugged, fixed pore structure.
They can withstand temperature extremes, high pressures and
repeated cleaning/backwash cycles. They have no longitudinal
seams, for improved mechanical strength and corrosion
resistance.
Features
Homogeneous Pore Diameter, Stable Pore Size and High Separation efficiency
High porosity, low filtration resistance, good penetrability
High Temperature resistance: at 280 deg C (wet)
Good chemical durability and corrosion-resistance (PH2-12), anti-oxidation
No particle release, no second pollution to media and meet GMP requirement
Good mechanical property, low differential pressure
Good antimicrobial
Easy clean, online back flush, long lifetime
Good forming technical, more than 1000mm length
No magnetic, nontoxic, widely used in pharmaceutical, food and water treatment
Main Data
Micron Rate Porosity Penetrability Maximum Working Temp. Max. Differential Pressure
0-45um-100um
28-60%0.02-20L/
2cm minPao280 C(Wet) 4Mpa
Filter Removal Efficiency
Beta Ratio =Upstream particle counts/ Downstream particle counts
Beta Ratio Efficiency
Curve
Specifications
Beta 200(99.5%) Beta 20 (95%) Beta 10 (90%)
0.5 micron
2 micron
5 micron
10 micron
15 micron
35 micron
0.5 micron
2 micron
5 micron
10 micron
15 micron
35 micron
0.3 micron
0.8 micron
3 micron
8 micron
12 micron
32 micron
0.1 micron
0.4 micron
1 micron
5 micron
10 micron
28 micron
Diameter
Length
Thickness
Micron Rating
Ф22 Ф60 Ф80 Ф100mm Ф30mm Ф50mm mm mm mm Ф120mm
L125 L250 L300 L500 L600 L750 L1000, L1400 (Can tailor made acc. to request)
Above0.9MM, 1 mm (others could be tailor made acc. to request)
0.22um 0.45um 1um 3um 5um 10um 20um 30um 50um 80um 100um 120um
Applications
Pharmaceutical: Filtering piping active carbon filtration; zymotic fluid filtration, oral liquid
filtration; biomedicine filtration; mid-body medicine filtration, etc.
Chemical Filtration: Raw liquid material filtration, medicine intermediate filtration, fine
filtration in lubrication oil, and so on
Oil field injection water filtration, guard filtration of seawater desalination reverse osmosis
Water: Pure water production; pre-filter of RO membrane; After-filter of sterilizing unit of
beverage; high-temp. circulating water filtration in electric power plant; sewage
treatment, and so on
o oAir Filtration: Compressed Air filtration; Vapor filtration (121 C 260 C), Catalyst Filtration
Ozone filtration and after ozone sterilization
Beer, Wine, Juice, filtration
,
CMI CODE TABLE: For example: CMI SPTI045 20 N
Brand NameProduct Name
(Ti sintered)
Filtration Rating
Length Connection Gasket
CMI SPTI
045(0.45micron)
1 (1 micron)
10 (10micron)
.
.
.
100 (100micron)
5 (5 Inch )
10 (10Inch)
20 (20 Inch)
30 (30 Inch)
40 (40 Inch)
2-226 flat
4-226 with fin
6-222 with fin
7-DOE
9-Screws
N-nonstandard
B-Buna
V-Viton
E-EPDM
S-Silicon
REMARK: in case of request.
Monel, Inconel 600/625, Hastelloy B, C276 and X, Special materials are available
Sintered Stainless Steel Powder Filters
Sintered Metal Powder Filter Element (porous metal filter) is ideal choice for process filtration applications where high strength and excellent corrosion and temperature resistance
are required.
Manufactured from isostatically compacted and sintered metal powders ensure excellent
powder uniformity and strength for superior filtration performance and long life.
Features
High strength and dimensional stability
Continuous operating temperature range of -50° C to 600° C
Stainless steel construction
Corrosion/abrasion resistant
Custom configurations, including layers of perforated plate, fiber metal felts and
photo-etched foil
Precise pore size distributions and fluid flow permeability
Easily cleaned/back-flushed
No media migration, no second pollution to media and meet GMP requirements
Main Data
Micron Rate Porosity Penetrability Maximum Working Temp. Max. Differential Pressure
0-45um-100um
28-60%0.02-20L/
2cm minPao500-600 C(Wet) 6Mpa
Specifications
Diameter
Length
Thickness
Micron Rating
Ф22 Ф60 Ф80 Ф100mm Ф30mm Ф50mm mm mm mm Ф120mm
L125 L250 L300 L500 L600 L750 L1000, L1400 (Can tailor made acc. to request)
Above0.9MM, 1 mm (others could be tailor made acc. to request)
0.45um 1um 3um 5um 10um 20um 30um 50um 80um 100um 120um
Applications
Filtration in Chemical Processing: Removal of precious metal catalyst from an organic
intermediates stream
Gases: Filtration of fine particles in nitrogen stream
Polymers: Removal of gels and black specks in polyethylene, polypropylene, and
fluorinated polymers
Power Generation Plants: Remove iron oxide and other impurities from condensate water
Food/Beverage: Removal of iron oxides in steam service; removal of pulp from fruit juices
Oil field injection water filtration: guard filtration of seawater desalination reverse osmosis
Water: Pure water production; pre-filter of RO membrane; After- filter of sterilizing unit of
beverage; high-temp. circulating water filtration in electric power plant; sewage
treatment, and so on
Ozone filtration and after ozone sterilization
CMI CODE TABLE: For example: CMI SPSS045 20 N
Brand NameProduct Name
(SS sintered)
Filtration Rating
Length Connection Gasket
CMI SPSS
045(0.45micron)
1 (1 micron)
10 (10micron)
.
.
.
100 (100micron)
6 (5 Inch )
10 (10Inch)
20 (20 Inch)
30 (30 Inch)
40 (40 Inch)
2-226 flat
4-226 with fin
6-222 with fin
7-DOE
9-Screws
N-nonstandard
B-Buna
V-Viton
E-EPDM
S-Silicon
REMARK: in case of request.
Monel, Inconel 600/625, Hastelloy B, C276 and X, Special materials are available
Sintered Metal Powder Disc and PlatesSintered metal powder discs are available with different sizes
Thickness:
Filter rating:
Diameter:
Material:
Normally 1mm or more, thinnest plate we have
ever made is 0.65mm based on Titanium material
from 0.2 to 200 micron
6, 13, 30, 47, 50, 60, 79, 80,105,300….We can
make various kinds of discs acc. to customer requirement in
case of needed.
Titanium, SS316L and some other metals if
necessary
Sparger
This is a porous gas dosing unit (porous: 0.45~100um) which is manufactured by isostatic cool pressing, vacuum sintering, and other
processing. It is made by pure titanium powder.
It is widely used by our customers for many years and proves to have good function and long life time.
Features
Corrosion resistanceLight weightHigh strengthUniform bubblesWide range gas diffuserNon-cloggingSmall aeration resistanceLong working life
Three Types of Spargers are availableAerator Plate
The outside shell is made by stainless steel, sealing is
the kind of material which is oil proof, ozone proof,
corrosion resistance. Titanium Plates sizing fromФ100
~Ф400 are used for gas distribution.
Spec
Type Active Area(S)Inlet Pipe Size(M)
Connection to main pipe
Sealing Height(H) OD(Ф)
Aerator Tube
Ф22~Ф60 titanium microporous tube is welded with titanium plate or titanium end caps and can be connected with main thread.
Spec
Type Active Area(S)Inlet Pipe Size(M)
Connection to main pipe
Sealing Height(H) OD(Ф)
TB-2
S=1/2πФ²+πФH
Ф=30~60
H=50~200
1/2” Thread Pipe Rubber 50-500 30-60
TB-1-12S=60.79 cm
Ф=1001/2” Pipe Thread Viton 80-150 125
TB-1-22S=149.5 cm
Ф=1001/2” Pipe Thread Viton 80-150 180
TB-1-32S=254.34 cm
Ф=1001/2” Pipe Thread Viton 80-150 240
Type Active Area(S)Inlet Pipe Size(M)
Connection to main pipe
Sealing Height(H) OD(Ф)
TB-3 1/2#-1 Pipe Thread Welding 1002314cm 185
Mushroom Shape aerator
It is made by corona ball titanium microporous plate welded with titanium plate, titanium endcap and can be connected directly with the head thread.
Spec