Sintered Metal Porous Products

9
Shanghai CMI Environmental Technology Co., Ltd. Sintered Metal Porous Products

Transcript of Sintered Metal Porous Products

Page 1: Sintered Metal Porous Products

Shanghai CMI Environmental Technology Co., Ltd.

Sintered Metal Porous Products

Page 2: Sintered Metal Porous Products

Company Introduction:

Shanghai CMI Environmental Technology Co., Ltd. is a high-tech enterprise integrating

research, design, production and trade.

With its experienced technology in the field of sintered metal powder production and polymer

materials production, it has now become one of the best companies in this field.

We have also stainless steel sintered powder filters, sintered mesh filters, polymer sintered

filters and other relevant filtration products to meet different customers’ requirements.

Firstly founded in 1994, our facility is strictly designed acc. to GMP standard, with 11500

square meters workshops. We are certified by ISO 9001 to have good quality control and our

products are exported to many countries like Germany, Finland, and Italy and so on.

CMI products include various sintered metal powder products like: titanium sintered powder

filters, titanium sintered powder spargers, stainless steel sintered powder filters, sintered

metal powder discs & plates; polymer porous products: including porous polymer

filters(tubes), porous polymer plates, mufflers & silencers, Vents, Nibs, ect.; Filter vessels

like bag filters, cartridge filters, basket filters, self cleaning filters, self scrape filters,

different types of cartridge and other relevant accessories.

“The Reliable Company” is the basic foundation of CMI. They should be well reflected

throughout our organization and in every aspect of how we do our business, every day. Our

vision is to be preferred partner for solutions in fluid process businesses. This is also to

establish a value of trust. In any organizations, value is always essential to build trust: trust

between our employees, trust between our partners, trust between CMI and society. All CMI

people share a common value as: The Reliable Company.

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Sintered Titanium Porous Filters

CMI Titanium Porous Filters are designed for applications

involving heat, gases, aggressive chemicals, cryogenics or

polymers and so on. Made from high purity titanium powder

(99.4%), that is sintered to form a rugged, fixed pore structure.

They can withstand temperature extremes, high pressures and

repeated cleaning/backwash cycles. They have no longitudinal

seams, for improved mechanical strength and corrosion

resistance.

Features

Homogeneous Pore Diameter, Stable Pore Size and High Separation efficiency

High porosity, low filtration resistance, good penetrability

High Temperature resistance: at 280 deg C (wet)

Good chemical durability and corrosion-resistance (PH2-12), anti-oxidation

No particle release, no second pollution to media and meet GMP requirement

Good mechanical property, low differential pressure

Good antimicrobial

Easy clean, online back flush, long lifetime

Good forming technical, more than 1000mm length

No magnetic, nontoxic, widely used in pharmaceutical, food and water treatment

Main Data

Micron Rate Porosity Penetrability Maximum Working Temp. Max. Differential Pressure

0-45um-100um

28-60%0.02-20L/

2cm minPao280 C(Wet) 4Mpa

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Filter Removal Efficiency

Beta Ratio =Upstream particle counts/ Downstream particle counts

Beta Ratio Efficiency

Curve

Specifications

Beta 200(99.5%) Beta 20 (95%) Beta 10 (90%)

0.5 micron

2 micron

5 micron

10 micron

15 micron

35 micron

0.5 micron

2 micron

5 micron

10 micron

15 micron

35 micron

0.3 micron

0.8 micron

3 micron

8 micron

12 micron

32 micron

0.1 micron

0.4 micron

1 micron

5 micron

10 micron

28 micron

Diameter

Length

Thickness

Micron Rating

Ф22 Ф60 Ф80 Ф100mm Ф30mm Ф50mm  mm  mm  mm Ф120mm

L125 L250 L300 L500 L600 L750 L1000, L1400 (Can tailor made acc. to request)

Above0.9MM, 1 mm (others could be tailor made acc. to request)

0.22um 0.45um 1um 3um 5um 10um 20um 30um 50um 80um 100um 120um

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Applications

Pharmaceutical: Filtering piping active carbon filtration; zymotic fluid filtration, oral liquid

filtration; biomedicine filtration; mid-body medicine filtration, etc.

Chemical Filtration: Raw liquid material filtration, medicine intermediate filtration, fine

filtration in lubrication oil, and so on

Oil field injection water filtration, guard filtration of seawater desalination reverse osmosis

Water: Pure water production; pre-filter of RO membrane; After-filter of sterilizing unit of

beverage; high-temp. circulating water filtration in electric power plant; sewage

treatment, and so on

o oAir Filtration: Compressed Air filtration; Vapor filtration (121 C 260 C), Catalyst Filtration

Ozone filtration and after ozone sterilization

Beer, Wine, Juice, filtration

,

CMI CODE TABLE: For example: CMI SPTI045 20 N

Brand NameProduct Name

(Ti sintered)

Filtration Rating

Length Connection Gasket

CMI SPTI

045(0.45micron)

1 (1 micron)

10 (10micron)

.

.

.

100 (100micron)

5 (5 Inch )

10 (10Inch)

20 (20 Inch)

30 (30 Inch)

40 (40 Inch)

2-226 flat

4-226 with fin

6-222 with fin

7-DOE

9-Screws

N-nonstandard

B-Buna

V-Viton

E-EPDM

S-Silicon

REMARK: in case of request.

Monel, Inconel 600/625, Hastelloy B, C276 and X, Special materials are available

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Sintered Stainless Steel Powder Filters

Sintered Metal Powder Filter Element (porous metal filter) is ideal choice for process filtration applications where high strength and excellent corrosion and temperature resistance

are required.

Manufactured from isostatically compacted and sintered metal powders ensure excellent

powder uniformity and strength for superior filtration performance and long life.

Features

High strength and dimensional stability

Continuous operating temperature range of -50° C to 600° C

Stainless steel construction

Corrosion/abrasion resistant

Custom configurations, including layers of perforated plate, fiber metal felts and

photo-etched foil

Precise pore size distributions and fluid flow permeability

Easily cleaned/back-flushed

No media migration, no second pollution to media and meet GMP requirements

Main Data

Micron Rate Porosity Penetrability Maximum Working Temp. Max. Differential Pressure

0-45um-100um

28-60%0.02-20L/

2cm minPao500-600 C(Wet) 6Mpa

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Specifications

Diameter

Length

Thickness

Micron Rating

Ф22 Ф60 Ф80 Ф100mm Ф30mm Ф50mm  mm  mm  mm Ф120mm

L125 L250 L300 L500 L600 L750 L1000, L1400 (Can tailor made acc. to request)

Above0.9MM, 1 mm (others could be tailor made acc. to request)

0.45um 1um 3um 5um 10um 20um 30um 50um 80um 100um 120um

Applications

Filtration in Chemical Processing: Removal of precious metal catalyst from an organic

intermediates stream

Gases: Filtration of fine particles in nitrogen stream

Polymers: Removal of gels and black specks in polyethylene, polypropylene, and

fluorinated polymers

Power Generation Plants: Remove iron oxide and other impurities from condensate water

Food/Beverage: Removal of iron oxides in steam service; removal of pulp from fruit juices

Oil field injection water filtration: guard filtration of seawater desalination reverse osmosis

Water: Pure water production; pre-filter of RO membrane; After- filter of sterilizing unit of

beverage; high-temp. circulating water filtration in electric power plant; sewage

treatment, and so on

Ozone filtration and after ozone sterilization

CMI CODE TABLE: For example: CMI SPSS045 20 N

Brand NameProduct Name

(SS sintered)

Filtration Rating

Length Connection Gasket

CMI SPSS

045(0.45micron)

1 (1 micron)

10 (10micron)

.

.

.

100 (100micron)

6 (5 Inch )

10 (10Inch)

20 (20 Inch)

30 (30 Inch)

40 (40 Inch)

2-226 flat

4-226 with fin

6-222 with fin

7-DOE

9-Screws

N-nonstandard

B-Buna

V-Viton

E-EPDM

S-Silicon

REMARK: in case of request.

Monel, Inconel 600/625, Hastelloy B, C276 and X, Special materials are available

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Sintered Metal Powder Disc and PlatesSintered metal powder discs are available with different sizes

Thickness:

Filter rating:

Diameter:

Material:

Normally 1mm or more, thinnest plate we have

ever made is 0.65mm based on Titanium material

from 0.2 to 200 micron

6, 13, 30, 47, 50, 60, 79, 80,105,300….We can

make various kinds of discs acc. to customer requirement in

case of needed.

Titanium, SS316L and some other metals if

necessary

Sparger

This is a porous gas dosing unit (porous: 0.45~100um) which is manufactured by isostatic cool pressing, vacuum sintering, and other

processing. It is made by pure titanium powder.

It is widely used by our customers for many years and proves to have good function and long life time.

Features

Corrosion resistanceLight weightHigh strengthUniform bubblesWide range gas diffuserNon-cloggingSmall aeration resistanceLong working life

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Three Types of Spargers are availableAerator Plate

The outside shell is made by stainless steel, sealing is

the kind of material which is oil proof, ozone proof,

corrosion resistance. Titanium Plates sizing fromФ100

~Ф400 are used for gas distribution.

Spec

Type Active Area(S)Inlet Pipe Size(M)

Connection to main pipe

Sealing Height(H) OD(Ф)

Aerator Tube

Ф22~Ф60 titanium microporous tube is welded with titanium plate or titanium end caps and can be connected with main thread.

Spec

Type Active Area(S)Inlet Pipe Size(M)

Connection to main pipe

Sealing Height(H) OD(Ф)

TB-2

S=1/2πФ²+πФH

Ф=30~60

H=50~200

1/2” Thread Pipe Rubber 50-500 30-60

TB-1-12S=60.79 cm

Ф=1001/2” Pipe Thread Viton 80-150 125

TB-1-22S=149.5 cm

Ф=1001/2” Pipe Thread Viton 80-150 180

TB-1-32S=254.34 cm

Ф=1001/2” Pipe Thread Viton 80-150 240

Type Active Area(S)Inlet Pipe Size(M)

Connection to main pipe

Sealing Height(H) OD(Ф)

TB-3 1/2#-1 Pipe Thread Welding 1002314cm 185

Mushroom Shape aerator

It is made by corona ball titanium microporous plate welded with titanium plate, titanium endcap and can be connected directly with the head thread.

Spec