Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement...

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Slurry hose system Simple and durable solutions

Transcript of Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement...

Page 1: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

FCASlurry hose systems

Slurry hose system

Simple and durable

solutions

Page 2: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

2 Slurry hose systems

The systemMetso slurry hose systems are designed to meet customer specifications. The standard components are easily exchangeable and manufactured to meet strict quality and safety standards. Our hoses, couplings, bends, reducers, gaskets and rubber lined pipes offer superior wear resistance when handling abrasive slurry material. We’ve installed our systems on many applications in the mining industry. These installations expand globally from concentration plants, sand, lime and glass plants to quarries, coal preparation plants and many more. This extensive and unique knowledge, gives us a qualified position in the field of slurry handling solutions.

Principle figure showing Metso slurry hose system with support beam.

Components and system description

Page 3: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

3Slurry hose systems

Material handling slurry hose’s T40 and T60

Material handling slurry hose T40

Product descriptionThe material handling slurry hose is made from Trellex natural rubber. It is reinforced with cord and embedded galvanized steel wire spirals.

Areas of useTransport of extremely abrasive materials. T40 is used for slurries containing particles up to 10 mm in size.

Material handling slurry/bulk hose T60

Product descriptionThe material handling slurry/bulk hose is made from Trellex SBR rubber and are reinforced with cord and embedded galvanized steel wires.

Areas of useTransport of abrasive material over 10 mm in size or pneumatic bulk service.

Material handling hoses are used for slurry handling in the mineral processing industry, coal refinement plants, power plants in the steel and cement industries and other applications where high wear resistance combined with flexibility and vibration reduction is required.

Components and system description

Page 4: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

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Product description3xD bends 45° are made completely of Trellex rubber, cord reinforced and with a fully embedded galvanized steel wire spiral.

Areas of use3xD bends 45° are intended for use in tight spaces where ordinary Trellex hoses can´t be bent enough. For optimum wear economy, the outer bend has a >30% thicker wear tube than the inner bend. Can be bent to 55°.

3xD Bends 90° and 45°

Product description3xD bends 90° are made completely of Trellex rubber, cord reinforced and with a fully embedded galvanized steel wire spiral.

Areas of use3xD bends 90° are intended for use in tight spaces where ordinary Trellex hoses can´t be bent enough. For optimum wear economy, the outer bend has a >30% thicker wear tube than the inner bend. Can be straightened to 60°.

3xD Bends 90° are used for slurry handling in heavy wear applications in the mining processing industry, coal refinement plants, power plants in the steel and cement industries and other applications where high wear resistance is required.

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Product descriptionRubber lined steel pipes for hydraulic applications are lined with a natural rubber of quality Trellex T50.

Areas of usePumping of extremely abrasive materials.

Rubber lined steel pipeRubber lined steel pipes are used in the mining processing industry, coal refinement plants, power plants in the steel and cement industries and other applications where high wear resistance is required.

Page 6: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

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Branch pipe Y60

Branch pipes Y45, Y60 and K45

Branch pipes are used in the mining processing industry, coal refinement plants, power plants in the steel and cement industries and other applications where high wear resistance is required.

Branch pipe Y45 Branch pipe K45

Product descriptionBranch pipes Y45, Y60 and K45 are lined with a natural rubber of quality Trellex T50. The pipes are prepared to fit Trellex couplings.

Areas of usePumping of extremely abrasive materials.

45° 45° 60° 60°

45°

Page 7: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

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Product descriptionThe conical gasket is designed for use together with Trellex hoses, bends and rubber lined steel pipes. Together with the

coupling, the gasket ensures completely sealed couplings while retaining full inner diameter.

Areas of usePumping of extremely abrasive materials.

Couplings

Product descriptionThe split flange couplings are made of high strength aluminum from Trellex. The couplings consist of two or four identical segments which are mounted mechanically on the smooth hose.

Couplings are designed for use with hoses, bends and rubber lined steel pipes for slurry handling in heavy wear applications.

Gaskets are designed for use with couplings, together with hoses, bends and rubber lined steel pipes for slurry handling in heavy wear applications.

Gaskets

Areas of usePumping of extremely abrasive materials.

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Page 8: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

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ClampsClamps are used to mount material handling hoses and rubber lined steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories.

Product descriptionClamps are made of galvanized steel.

Area of useSteel clamps are used to fix hoses or pipes to the support beam. It is particularly important for the hose to be fixed to the supporting beam at bends and wherever long lengths of hose are used.

Sliding clamps are used to mount rubber lined steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories.

Product descriptionSliding clamps are made of galvanized steel.

Area of useSliding clamps are used to fix pipes to sup-port beam. It is important that rubber lined steel pipes have the ability to move due to temperature variations.

Sliding clamps

Page 9: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

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Branch pipes T90Branch pipes are used in the mining processing industry, coal refinement plants, power plants in the steel and cement industries and other applications where high wear resistance is required.

Product descriptionBranch pipes T90 are lined with a natural rubber of quality Trellex T50.

Areas of usePumping of extremely abrasive materials.

Page 10: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

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Product descriptionRubber lined steel reducers are fabricated from rolled and welded steel sheets, lined with Trellex T50 rubber.

Concentric DIN and ASME rubber lined steel reducers

Rubber lined steel reducers provide a transition between different diameter pipes or hoses to compensate for changes in flow velocity.

Areas of usePumping of extremely abrasive materials.

Page 11: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

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Rubber compensators

Rubber compensators are used to eliminate vibrations, noise, compensate for misalignments and length deviations when rubber hose or rubber reducers are not used e.g. between sump and pump in slurry handling. Product description

Rubber compensators are made completely of Trellex rubber, reinforced with cord and a steel spiral.

Areas of useTypically used for flexibility between sump and pump. Flexibility is necessary at suction side of pump for disassembly during maintenance.

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Page 12: Simple and durable solutions · steel pipes in the mineral processing industry, coal refinement plants, power plants and cement factories. Product description Clamps are made of galvanized

BCB Slurry hose systems

[email protected] information atwww.metso.com/pumps

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Metso CorporationTöölönlahdenkatu 2, P.O. Box 1220, FI-00101 Helsinki, Finland, tel. +358 20 484 100, fax +358 20 484 101, www.metso.com

Subject to alteration without prior notice