SHREE GANESH PROCESS EaUIPMENTS PVT. LTD.I •• SHREE GANESH PROCESS EaUIPMENTS PVT. LTD....
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I •• SHREE GANESH PROCESS EaUIPMENTS PVT. LTD. Applications : Pharmaceutical I Pesticides I Organic I Inorganic Chemicals Material of Construction : Carbon Steel I Stan less Steel I Hastelloy o Continuous Type Flaker o No Human Contact o Low Maintenance o Low Power Consumption n No Toxic Fumes o Quick Product Changeover Due To Faster & Easier Cleaning Drum Flaker is used to convert Molten Chemical into Solid through congealing process. The Product starts congealing immediate!y after this comes in contact with Cold Rotating Drum. After completion of every revolution of Drum, completely congealed Layer of Product is scraped from the surface of Drum with Knife. The size & form of Flakes totally depend upon the nature of Product & also on Process parameters. SALIENT FEATURES [J Special applications include single drum, double drum, twin drum and custom flaker [J No Product contamination with cooling water as Cooling water circuit is total!y sealed by using Rotary Union. [J A completely sealed cooling-water circuit rules out the possiblllty of the product coming into contact with the coolant or that the coolant becomes polluted by the product. [J Enclosures provided for Dust tight. Vapor tight and Extra tight for processing Toxic, Oxidizing, Hygroscopic Products. [J The compact construction requires little floor space
Transcript of SHREE GANESH PROCESS EaUIPMENTS PVT. LTD.I •• SHREE GANESH PROCESS EaUIPMENTS PVT. LTD....
I
••SHREE GANESH PROCESS EaUIPMENTS PVT. LTD.
Applications : Pharmaceutical I Pesticides I Organic I Inorganic Chemicals
Material of Construction : Carbon Steel I Stan less Steel I Hastelloy
o Continuous Type Flaker
o No Human Contact
o Low Maintenance
o Low Power Consumption
n No Toxic Fumes
o Quick Product Changeover
Due To Faster & Easier Cleaning DrumFlaker is used to convert Molten Chemicalinto Solid through congealing process.
The Product starts congealing immediate!yafter this comes in contact with ColdRotating Drum. After completion of everyrevolution of Drum, completely congealedLayer of Product is scraped from the surfaceof Drum with Knife.
The size & form of Flakes totally dependupon the nature of Product & also onProcess parameters.
SALIENT FEATURES
[J Special applications include single drum, double drum, twin drumand custom flaker
[J No Product contamination with cooling water as Cooling water circuit is total!ysealed by using Rotary Union.
[J A completely sealed cooling-water circuit rules out the possiblllty of theproduct coming into contact with the coolant or that the coolant becomespolluted by the product.
[J Enclosures provided for Dust tight. Vapor tight and Extra tight for processingToxic, Oxidizing, Hygroscopic Products.
[J The compact construction requires little floor space
OPTIONAL MODELS
DIP FEED DRUM [LAKERSimple & Very Effec.tive. A film of the molten product is picked up on the surface of the flakerdrum as it rotates through a feed Tray mounted below. The Feed Tray is heated with steam,Thermic Fluid or Electric Heating panels.
DRUM FLAKER WITH APPLICATOR ROLLFor products that d0) not readily adhere to the main flaking drum, an appllcator roll may beused. The molten product is picked up .hy the applicator roll from the tray and applied to thedrum. The position and speed of the applicator roll may be used to influence the size and typeofflakes produced
DRUM FLAKER WITH WEIR FEEDCertain products 'super-cool' and do not solidiiry when cooled below their melting point. Theweir feed configuration helps to induce cry.j)tal fermatlon em the main drum to produce a solidcool flake at the knife.
MODELS
SGJ.FlAKER/2.S
. SG/F-LAKfR/6
SG / FLAKER/8SG !RAKER/I 0
SG /FlAKER/ 12SOfRAKER/IS
DRUM FLAKER WITH TOP FEED, The top feed configuration may be used to minimise the time that the molten product remains in thefeed area before beil1g applied to the drum. It may also be used for products that do Rot easi!y adhere
. to the drum after soHclification as gravity keeps the partially solidified product in contact with thecooled drum
Construction
SURfACE PlkUMD~~ PRUMLONG W HMM ·MM MM MM MM2.S SOB 1000 1400 15006 1250 ISOO 2000 lOOO8 I~~O 2000 :2000 200010 USO zsoo 2000 200012 19(\)0 2000 2700 270015 I~j© 2500 2700 2100
Drive: The Drum is uq1m:ted'4~y electric or hydraulic Variable Speed Motor, thf:l\>ugn a proprietaryReduction Clear BQx. .,
Knife: The knife is made of Cast steel, Chmm~ St~el. BerylUum Copper, Phenolic Resin Laminate, etc., depencling upon theparticular application.
Enclosures : All enclosures are provided wit~ acce~/in,~@ctj~Jn panels with the necessary safety interlocks for safe operation andease of maintenance
Adm. Qffice& Works: Plot No. F - 82/83, Additie>nal M.1. D. C. Ambarnath - 421506. E>isf.Thane, Manarasl;i\tra, India.Tel. : 91251 2€lQ007~, 2620742, l'elefax: 91 2512620079, Cell : 982Q9 58425, 9!3220 58425IEmail: sgee130"4@ya!lQQ.cQm, [email protected], [email protected]. Website : www.sgpepLin
