Service Guide - Windows including Stormwatch® - Replacement … · 2013. 5. 16. · 400 Series...
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Tools and Supplies • Safety Glasses • Nylon Putty Knife • Vise Grips • Phillips Screwdriver • Window Cleaner • Isopropyl Alcohol • End Cutting Pliers • 5d (1-3/4") Finish Nails • #6 x 1-1/4" Drywall Screws • Glass Clamps (commercial grade) • Thin Blade Putty Knife or Fein Cutting Tool Parts Included (1) Instruction Guide (1) Glass Light (1) Silicone Bed Glazing (423022) Dow Corning 79 Additional Part Required • Fillet Bead Silicone Sealant ( DO NOT use for bed glazing) Dow Corning 791 (290302) White (2903023) Sandtone (2903022) Terratone ® (2903026) Forest Green Glass Light “Andersen” and “Andersen WindowCare” are registered trademarks of Andersen Corporation. All other marks where denoted are marks of Andersen Corporation. ©2006-2006 Andersen Corporation. All rights reserved. Instruction Guide 00000631 BB Revised 11/01/06 Silicone Bed Glazing (423022) Optional Parts Replacement Filler Pieces Replacement Glass Stops Reinforcement Stops (Impact Resistant Units Only) • Hammer • Gloves • Caulk Gun • Nail Set • Utility Knife • Duct Tape • Small Pry Bar Reglazing for Andersen ® 400 Series Tilt-Wash Transom Windows Manufactured after June 2006 or 400 Series Tilt-Wash Transom Windows with Stormwatch ™ Protection (Impact Resistant Glass) Manufactured after June 2006 Windows and doors can be heavy. Use safe lifting techniques and a reasonable number of people with enough strength to lift, carry and install window and door products to avoid injury and/or product damage. Use of ladders and/or scaffolding and working at elevated levels may be hazardous. Follow equipment manufacturer's instructions for safe operation. Use extreme caution when working around window and door openings. Falling from opening may result in personal injury or death. Improper use of hand or power tools could result in personal injury and/or product damage. Follow equipment manufacturer's instructions for safe operation. Always wear safety glasses. Every assembly and installation is different (windloads, structural support, etc.), and Andersen strongly recommends consultation with an Andersen supplier or an experienced contractor, architect, or structural engineer prior to the assembly and installation of any Andersen product. Andersen has no responsibility in regard to the post-manufactured assembly and installation of Andersen products. Read all instructions carefully before attempting this procedure. If you have any questions about your ability to complete this procedure, call Andersen at 1-888-888-7020 for further direction. Andersen WindowCare ® service center hours are Monday through Friday, 7 a.m. to 7 p.m. Central Time and Saturday, 8 a.m. to 4 p.m. Central Time. Thank you for choosing Andersen ® products.
Transcript of Service Guide - Windows including Stormwatch® - Replacement … · 2013. 5. 16. · 400 Series...
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Tools and Supplies•SafetyGlasses•NylonPuttyKnife•ViseGrips•PhillipsScrewdriver•WindowCleaner•IsopropylAlcohol•EndCuttingPliers•5d(1-3/4")FinishNails•#6x1-1/4"DrywallScrews•GlassClamps(commercialgrade)•ThinBladePuttyKnifeor FeinCuttingTool
Parts Included(1) InstructionGuide(1) GlassLight(1) SiliconeBedGlazing (423022�) Dow Corning 79�
Additional Part Required•FilletBeadSiliconeSealant (DO NOTuseforbedglazing) DowCorning791 (290302�) White (2903023) Sandtone (2903022) Terratone®
(2903026) Forest Green
GlassLight
“Andersen” and “Andersen WindowCare” are registered trademarks of Andersen Corporation. All other marks where denoted are marks of Andersen Corporation.©2006-2006AndersenCorporation.Allrightsreserved. InstructionGuide00000631 BB Revised11/01/06
SiliconeBedGlazing(423022�)
Optional PartsReplacementFillerPiecesReplacementGlassStopsReinforcementStops(ImpactResistantUnitsOnly)
•Hammer•Gloves•CaulkGun•NailSet•UtilityKnife•DuctTape•SmallPryBar
Reglazingfor Andersen® 400 Series Tilt-Wash Transom Windows Manufactured after June 2006 or 400 Series Tilt-Wash Transom Windows with Stormwatch™ Protection (Impact Resistant Glass) Manufactured after June 2006
Windowsanddoorscanbeheavy.Usesafeliftingtechniquesandareasonablenumberofpeoplewithenoughstrengthtolift,carryandinstallwindowanddoorproductstoavoidinjuryand/orproductdamage.
Useofladdersand/orscaffoldingandworkingatelevatedlevelsmaybehazardous.Followequipmentmanufacturer'sinstructionsforsafeoperation.Useextremecautionwhenworkingaroundwindowanddooropenings.Fallingfromopeningmayresultinpersonalinjuryordeath.
Improperuseofhandorpowertoolscouldresultinpersonalinjuryand/orproductdamage.Followequipmentmanufacturer'sinstructionsforsafeoperation.Alwayswearsafetyglasses.
Everyassemblyandinstallationisdifferent(windloads,structuralsupport,etc.),andAndersenstronglyrecommendsconsultationwithanAndersensupplieroranexperiencedcontractor,architect,orstructuralengineerpriortotheassemblyandinstallationofanyAndersenproduct.Andersenhasnoresponsibilityinregardtothepost-manufacturedassemblyandinstallationofAndersenproducts.
Readallinstructionscarefullybeforeattemptingthisprocedure.Ifyouhaveanyquestionsaboutyourabilitytocompletethisprocedure,callAndersenat1-888-888-7020forfurtherdirection.AndersenWindowCare®servicecenterhoursareMondaythroughFriday,7a.m.to7p.m.CentralTimeandSaturday,8a.m.to4p.m.CentralTime.ThankyouforchoosingAndersen®products.
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• Tapebrokenglasswithducttapetoreduceglassfragmentation.
• Cutexteriorsiliconebedglazingbetweenglassandouterframemember5/8”deep,fullperimeter,usingaFeincuttingtoolorthinbladecuttingknife,workingfromtheexterior.
• For Impact Resistant Units,proceedtoStep 2.• For Standard Units,proceedtoStep 3.
1. Cut Bed Glazing
Exterior View
SiliconeBedGlazing
FeinCuttingTool
Exterior Interior
Weargloves,safetyglasses,goggles,oreyeshieldswhenhandlingglass.Tapebrokenglasswithducttapebeforeremovaltoreduceglassfragmentation.Failuretodosomayresultinpersonalinjury,product,and/orpropertydamage.
• Thisprocedurerequiresahighlevelofconstructionskill.Ifyoudonotpossessahighlevelofskillinconstruction,windowinstallationorreglazing,AndersenrecommendsthatyoucontactaqualifiedAndersenserviceprovidertoreglazeyourwindow.
• Todetermineifyouhavetheappropriatelevelofskilltoproperlyandsafelyperformthisprocedure,readthroughtheinstructionmanual.Ifyouhaveanyquestionsorconcernsaboutyourabilitytocompletethisprocedure,contactaprofessionalAndersenserviceprovidertocompletethisworkforyou.
• IfyourTilt-WashTransomunithasgrillesappliedtotheglass,thesegrillesneedtoberemovedpriortoreglazing.Sincespecializedtoolsarerequiredtoremovethegrilles,itisrecommendedthatthereglazingprocedurebedonebyaprofessionalAndersenserviceprovider.
DuctTape
Cross Section Detail
FeinCuttingTool
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2. Remove Side Reinforcement Stops (Impact Resistant Units)• Fastenadrywallscrewintoendofside
Reinforcement Stop 1/2"deep,totheupperrightcornerandlowerleftcorner.
• PullinwardonscrewusingavisegripstoremoveReinforcement Stop.
• RecordoriginallocationonbacksideofReinforcement Stop andretainforreuse.
• RepeatforoppositesideReinforcement Stop.
Interior View
FillerPiece(Sill)
DrywallScrew
InteriorExterior
ViseGrips
ReinforcementStop(SidesOnly)
3. Remove Filler Pieces• Fastendrywallscrewintooneendofside
Filler Piece 1/2"deep.• Pullinwardonscrewusingavisegrips
toremoveReinforcement Stop.• Recordoriginallocationonbacksideof
Filler Piece andretainforreuse.• Repeatfortop,oppositeside,andbottom
Filler Pieces.• RetainFiller PiecesforreuseReplacement
Filler Piecesareavailable.• Removeremainingstaplesusingawire
cutter.
DrywallScrew
ViseGrips
FillerPiece(Side)
Interior Views
Cross Section DetailStaples
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4
3
1
4
4. Remove Interior Glass Stops and Glass
Useextremecarewhenworkingaroundwindowopening.Neverleaveawindowopeningunattended,especiallywhenchildrenarepresent.Fallingfromwindowopeningmayresultinpersonalinjuryordeath.
Interior View
SupportGlassPanelatalltimesonceremovalofInteriorGlassStopsbegins.GlassPanelmayfallinwardresultinginpersonalinjury,product,and/orpropertydamage.
• For Impact Resistant Units,remove1-3/4"screwsfromSide Glass Stopsandretainforreuse.
•InsertathinbladeputtyknifebetweensideInterior Glass Stopandglass.PryGlass Stopawayfromglass.
• RepeatforoppositesideInterior Glass Stop.• InsertsmallprybarbetweenjambandInterior Sill Stop
ateachend.PryGlass Stopawayfromjamb.• Removeremainingstaplesusingawirecutter.• RepeatforheadInterior Glass Stops. • RetainGlass Stops forreuse.OptionalGlass Stopsare
available.• Cutsiliconebackglazingusingautilityknife.•Carefullyremoveanddisposeofbrokenglass.
InteriorGlassStop(Head)
InteriorGlassStop(Sill)
InteriorGlassStop(Side)
Interior View
InteriorGlassStop(Sill)
Interior Exterior
ThinBladePuttyKnife
Interior Exterior
SiliconeBackGlazing
UtilityKnife
GlassStopsmayhaveasiliconebondwiththeglassandmaybedifficulttoremove.
RemoveScrews(ImpactResistantUnitsOnly)
SmallPryBar
Staples
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•Applya1/4"beadofDow Corning 791 Silicone Bed Glazing toglazinglip,fullperimeteronframe.
•ApplyasmallamountofSilicone Bed Glazingonbottomofeachsill Glass Spacer.
• Positionsill Glass SpacersonlocationsmarkedinStep 4.
6. Apply Silicone Bed Glazing and Glass Spacers
•Marklocationofsill Glass Spacers forreapplication.•RemoveGlass Spacers andoldsiliconefromglazinglip
onperimeterofframe.• Cleanglazinglipusingisopropylalcoholandairdry.•RemoveoldsiliconefromGlass Spacersandretain
spacersforreuse.
1/4"BeadSiliconeBedGlazing(DowCorning1199)
5. Clear and Clean Window Opening
GlassSpacer
RemoveSilicone
GlassSpacer
Interior View
GlassSpacer
SiliconeBedGlazing(DowCorning791)
Interior View
Interior Exterior
CaulkGun
SnapFastener
Followsiliconemanufacturer’sinstructionsforsurfaceconditioning,applicationtemperature,andcuretime.
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•Removeglassfromcrating,cleanglassedgewithisopropylalcohol,andairdry.
•Liftglassintoopening,settingbottomedgeofglassonSill Glass Spacers.PushtopportionofglassintoSilicone Bed Glazing.Glasslogomustbelocatedinthebottomleftcornerofunit,legiblefromtheinterior.GlasslogoiscriticalforglasslimitedwarrantyinformationandLow-Ecoatingorientation.
•Centerglasshorizontallyinopeningusinganylonputtyknife.
•ReapplyHeadandSillInterior Glass Stopsandfastenusing1-3/4"finishnails,1/2"fromeachendandevery8"inbetween.
•ReapplySideInterior Glass Stopsandfastenusing1-3/4"finishnails,1/2"fromeachendandevery8"inbetween.
7. Apply Glass and Interior Glass Stops
• Usecautionwhenhandlingglass,protectglassedges,andDO NOTrollglassonedgesorcornerstoavoidbreakageordamage.
• Forhighaltitudeglass,makesurebreathertube(locatedatthetopoftheglass)isnotpluggedorpinchedduringprocedure.
• DO NOTuseametalknifeand/ormetalobjectsagainstglasssurfacetoavoidscratchingorchipping.
GlassLightWeightofglasswillvary.Useareasonablenumberofpeoplewithsufficientstrengthtolift,carry,andinstallglass.Alwaysuseappropriateliftingtechniques.
SupportGlassPanelatalltimesonceremovalofInteriorGlassStopsbegins.GlassPanelmayfallinwardresultinginpersonalinjury,product,and/orpropertydamage.
SideInteriorGlassStops
InteriorGlassStop(Head)
InteriorGlassStop(Sill)
Interior Views
Standard Units
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BackGlaze(SiliconeSealantDowCorning791)
CaulkGun
7. Apply Glass and Interior Glass Stops (continued)
Failuretobackglazebetweenglassandframemayresultinpersonalinjury,productand/orpropertydamage.
ImpactResistantGlassLight
InteriorGlassStop(Head)
InteriorGlassStop(Sill)
•Removeglassfromcrating,cleanglassedgewithisopropylalcohol,andairdry.
•Liftglassintoopening,settingbottomedgeofglassonSill Glass Spacers.PushtopportionofglassintoSilicone Bed Glazing.Glasslogomustbelocatedinthebottomleftcornerofunit,legiblefromtheinterior.GlasslogoiscriticalforglasslimitedwarrantyinformationandLow-Ecoatingorientation.
•Centerglasshorizontallyinopeningusinganylonputtyknife.
• TemporarilyreapplySide Interior GlassStopsusingscrews.
• BackglazecompletelythevoidbetweentheglassandframeatheadandsillusingDow Corning 791 Silicone Sealant (provided).
• RemoveSide Interior GlassStopsandretainforreuse.
•ReapplyHeadandSillInterior Glass Stopsandfastenusing1-3/4"finishnails,1/2"fromeachendandevery8"inbetween.
Impact Resistant Units
SideInteriorGlassStops(Remove)
SideInteriorGlassStops(applytemporarily)
Interior Views
Interior Views
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9. Reapply Side Reinforcement Stops (Impact Resistant Units) •ReapplysideReinforcement Stopsandfasten
using1-3/4”finishnailsabouteightinchesapart.
• RepeatforoppositesideReinforcement Stop. ReinforcementStop(Side)
Interior View
8. Reapply Filler Pieces (Impact Resistant Units)•ReapplyheadandsillFiller Pieces (aslabeled)
andfastenusing1-3/4"finishnailsabouteightinchesapart.
• RepeatforsideFiller Pieces.• For Standard Units,installationiscomplete.• For Impact Resistant Units,proceedtoStep 9.
FillerPiece(Sill)
FillerPiece(Sill)
Interior Exterior
7. Apply Glass and Interior Glass Stops (continued)
Impact Resistant Units (continued)
• Backglazecompletelythevoidbetweentheglassandframeatsidesusing Silicone Sealant(provided).
•ReapplySideInterior Glass Stopsandfastenusing1-3/4"finishnails,1/2"fromeachendandevery8"inbetween.
•Reapply1-3/4"screwsintoInterior Glass Stops.
SideInteriorGlassStops
CaulkGun
BackGlaze(SiliconeSealantDowCorning791)
