Service Bulletin - LayMorlaymor.com/wp-content/uploads/2016/04/LAY-TSB-15-005.pdfService Bulletin...
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Service Bulletin 401 Capacity Drive Longview, TX 75604 903-475-0675 SM300 Baffle Radiator Support Brackets LAY TSB-15-005 Date: September 30, 2015 Model: SM300 Product Issue: Laymor has developed an addition to support the baffle radiator P/N 1000047. In the event that a unit location received the radiator without this kit then that unit is eligible for this repair. Units affected: 80 Potential SM300 units affected: Parts kit: • 9107173K Overview: Units involved in this are to follow the standard Laymor warranty procedure. Replacement parts will be shipped to the location for installation. See Illustrations below for an overview of the scope of the repair.
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Transcript of Service Bulletin - LayMorlaymor.com/wp-content/uploads/2016/04/LAY-TSB-15-005.pdfService Bulletin...
ServiceBulletin
401CapacityDriveLongview,TX75604 903-475-0675
SM300 Baffle Radiator Support Brackets LAY TSB-15-005
Date: September 30, 2015 Model: SM300 Product Issue: Laymor has developed an addition to support the baffle radiator P/N 1000047. In the event that a unit location received the radiator without this kit then that unit is eligible for this repair. Units affected: 80 Potential SM300 units affected: Parts kit:
• 9107173K Overview: Units involved in this are to follow the standard Laymor warranty procedure. Replacement parts will be shipped to the location for installation. See Illustrations below for an overview of the scope of the repair.
ServiceBulletin
401CapacityDriveLongview,TX75604 903-475-0675
Tools needed:
• SAE socket set ¼” to 1” • SAE wrench set 5/16” to 1” • ¼” drive Ratchet • 3/8” drive impact wrench • 3/8” Drill • Drill bit set • Pliers • Automotive hose pick • Paint pin • Tape measure • Drip pan • Funnel • 1 gallon 50/50 extended life coolant • Thread locker / Loctite
Approved SRT:
The Laymor approved standard repair time for this service bulletin is 3 hours.
ServiceBulletin
401CapacityDriveLongview,TX75604 903-475-0675
Instructions: Pullunitintoapprovedlevelworkarea.Turntheengineoffandplaceitinpark.
1. Openradiatorpetcockandremoveradiatorcaptodraincoolantintoadrippan
2. Removetopradiatorhosefromthermostat3. Removeoverflowbottlehosefromradiatorneck4. Removeisolatorbracketassemblyfromtopradiatormountanddiscard5. Removebottomradiatorhosetowaterpump6. Removeradiatormountingbolts(2)7. Removeradiator8. Removeradiatorbaffleflapbrackets&hardware(12bolts&washers)9. Disconnectandremovebattery10. Securemotorbyplacingajackunderneaththeoilpan11. Removebothmotormounts12. Removeexistingradiatormountingplates(2)13. Applythreadlocker/Loctitetomotormountbolts14. Installnewmotormountspacerswithmotormounts15. Torquemotormountboltsina“X”patternto50Ft.Lbs.16. Installbatteryandconnectcables17. Removeexisting3boltsonleftrearofframe18. Leavetopleftbolttoholdwaterpumpfilterintoplace
ServiceBulletin
401CapacityDriveLongview,TX75604 903-475-0675
19. Installnewbottomradiatormount(1000040)using3bolts(441568)&nuts(440636)
19a.Slideandcenterthenewradiatormountplateallthewaytothelefthandside.Install3existingboltsontheleftsidesecuringwaterpump.Thiswillhelpwiththefanclearance.Drill3holeswitha¼”bitontherighthandside.Installrighthandsidemountingbolts.
ServiceBulletin
401CapacityDriveLongview,TX75604 903-475-0675
20. Remove3wayshutdownlocatedinsidethetopframe
21. Installnewtopradiatormountingplate(1000041)betweentheframeand
the3wayshutdownbox.Use2screws(407502),washers(011321)&nuts(440628)inpartskit.Leavetheboltsslightlyloosetoaidinradiatoralignment
ServiceBulletin
401CapacityDriveLongview,TX75604 903-475-0675
22. Reinstallradiator23. Installbottomradiatorhosetowaterpump24. Installtopradiatorhosefromthermostat25. Installoverflowbottlehoseattheradiatorfillneck26. Installexistingisolatorfortopradiatormount27. Installbottomradiatormountingbolts(2ea.)(9107153)28. Tightentopradiatormountingplatescrews(2ea.)29. Installradiatorbaffleflapswithexistingbrackets(2)(12screws&washers)
fromoldradiator f
ServiceBulletin
401CapacityDriveLongview,TX75604 903-475-0675
30. Closeradiatorpetcockandfillradiatorwith50/50ExtendedLifeCoolant31. Installradiatorcap32. Startengine33. Runenginefor8minutes34. Turnoffengine35. Openradiatorcaptopurge36. Topoffradiatorwith50/50Coolant37. Installradiatorcap
ServiceBulletin
401CapacityDriveLongview,TX75604 903-475-0675
REVISIONHISTORY
REVISION DATE DESCRIPTIONOFCHANGE0 9/30/15 NEWPROCEDUREAPPROVALS: DATE:AUTHOR DanalsDunavan 9/30/15DirectorofEngineering AndyCooper 09/30/15DirectorofQuality BarbaraMcCullough 09/30/15
