Screens feeders-maintenace sandvik

Sandvik Mining and Construction

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Terms

1. Screen body2. Screen cloths / screening

media3. Drive motor / unit4. Mechanism5. Spring support6. Dust encapsulation (option,

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1

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Spring support pedestals

Water hose


Widht of the screen in metres 1,0 1,2 1,5 1,8 2,1 2,4 2,7 3 ,0

Center distance of spring support pedestals in mm

1400 1600 1900 2200 2500 2800 3100 3400

1°height difference in mm 24 28 33 38 44 49 54 59



� Table below shows what 1, 2 and 3 degrees inaccuracy in spring pedestal on one side of the screen means in mm to screen’s level.

1°




� `ÜÉÅâ=Ñêçã=ÉîÉêó=ÅçêåÉê=íÜ~í=ìééÉê=~åÇ=äçïÉê=

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A B

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ëÅêÉÉåK

� r=Z=rééÉê

� i=Z=içïÉê

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AU

AL

BU

BLD


fåëí~ää~íáçå=çÑ=Å~êÇ~å=ëÜ~Ñí=ÇêáîÉ

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íÜÉ=ãçíçê=~åÇ=íÜÉ=ëÅêÉÉå=ãìëí=ÄÉ=ëÉí=ëç=íÜ~í=ïÜÉå=íÜÉ=íïç=Å~êÇ~å=ëÜ~Ñíë=~êÉ=ëíê~áÖÜíI=íÜÉ=ÑäÉñáÄäÉ=ÅçìéäáåÖë=~êÉ=

åçí=ÅçãéêÉëëÉÇK=

� ^ÑíÉê=íÜáëI=íÜÉ=îÉêíáÅ~ä=éçëáíáçå=çÑ=íÜÉ=ãçíçê=ãìëí=ÄÉ=ÑáñÉÇ=ëç=íÜ~í=íÜÉ=ÅÉåíêÉ=äáåÉ=çå=íÜÉ=ëÅêÉÉå=ëÜ~Ñíë=áë=~ééêçñK=

R=ãã=ÜáÖÜÉê=íÜ~å=íÜÉ=ÅÉåíêÉ=äáåÉ=çÑ=íÜÉ=ãçíçê=ëÜ~ÑíK aìêáåÖ=êìååáåÖ=ïáíÜ=ã~íÉêá~ä=îÉêíáÅ~ä=éçëáíáçå=ëÜçìäÇ=ÄÉ=

ÅäçëÉ=íç=M=ÇÉÖêÉÉëK



fåëí~ää~íáçå=çÑ=gìÄçÑäÉñ=ÅçìéäáåÖ

� ^=ÑäÉñáÄäÉ=ÅçìéäáåÖ=~äï~óë=~ääçïë=íç=î~êóáåÖ=ÇÉÖêÉÉë=ÇÉéÉåÇáåÖ=çå=íóéÉI=ëíêìÅíìêÉ=~åÇ=ÇáãÉåëáçåëI

− Çáëéä~ÅÉãÉåíë=áå=Ñçìê=ï~óëW=~ñá~äI=ê~Çá~äI=ÅçåáÅ~ä=~åÇ=íçêëáçå~äK=

� qÜÉ=ëíáÑÑåÉëë=~ÑÑÉÅíë=íÜÉ=ï~ó=áå=ïÜáÅÜ=íÜÉ=ÅçìéäáåÖ=êÉ~Åíë=ïÜÉå=ëìÄàÉÅíÉÇ=íç=É~ÅÜ=çÑ=íÜÉ=î~êáçìë=éçëëáÄäÉ=

Çáëéä~ÅÉãÉåíëK=

� Torsional displacement� 7 degrees nominal load

� Radial displacement� 1-2 mm

� Axial displacement� 2-5 mm

� Conical displacement� 2-5 degrees constant

� 8-12 degrees temporary



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Cardan AdapterPre-compression band



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~ÅÅÉäÉê~íáçå=EdJÑçêÅÉF=çÑ=íÜÉ=ëÅêÉÉå=áë=åçí=ÉñÅÉÉÇÉÇKStroke Stroke length

frequency Linear stroke screens (like LF) Circular s troke screens (like SC, CS,…)(stroke in centre of the screen)

920 rpm 9.5 mm 8 mm

820 rpm 12.0 mm 10 mm

730 rpm 15.0 mm 13 mm

� Remember that increased stroke length shortens the bearing life time!

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2

3

4

5

6

7

8

500 600 700 800 900 1000 1100 1200 1300

3

5

7

9111315171921

G-f

orce

rotation speed (rpm)

Stroke length (mm)



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sáÄê~íáåÖ=pÅêÉÉå=píêçâÉ=äÉåÖÜí=~åÇ=ëíêçâÉ=~åÖäÉ

Shape of SC / CS / XS – screens stroke(screens, where the mechanism is close to gravity point of the unit)

� Stroke is circular

Shape of MSO-screens stroke

� Stroke is elliptical in end of the screen, circular in the middle

� Stroke angle is hard to determinate.

� In G-force calculations the stroke in the middle should be used



Shape of LF-screens and feeders stroke

two shafts

� Stroke is mainly linear (just a bit elliptic)

� Stroke angle is about 60 degrees.


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SANDVIK


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SANDVIK

Example:

Linear stroke screens Circular stroke screens

Stroke length Stroke angle Stroke length

12 mm 55 degrees 12 mm




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OK àçáåíë=~êÉ=äççëÉ

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Click the screen above to see what happens to screen body when running in resonance

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picture 1

picture 2 fastening bolts

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Moving directionsMoving directionsMoving directionsMoving directionsBigger (steeper) <----------------->Smaller (lower)stroke angle stroke angle

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Mech. size

Gear wheel part numberNumber of teeth in gear wheel

one tooths effection to stroke angle

B13 713.0676-001 60 3,0°

B16 MGF-B16-OP5 80 2,25°

B20 MSS-B201-OP3 90 2,0°

B24 MGF-B24-OP11 60 3,0°

B30 ST5194-B30-OP4 70 2,57°

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OK pé~ÅÉ=íìÄÉ

PK pÜ~Ñí

QK `çìåíÉêïÉáÖÜí

RK _É~êáåÖ

SK bñíê~=ÅçìåíÉêïÉáÖÜíë

TK `çîÉê=

UK `çìåíÉêïÉáÖÜí=Öì~êÇ

1. Bearing house

2. Space tube 3. Shaft

4. Counterweight

5. Bearing

7. Cover

8. Counterweight

guard

4. Extra counterweights

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Bushing

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� pÉÉ=íçäÉê~åÅÉë=Ñçê=É~ÅÜ=ÄÉ~êáåÖ=ëáòÉ=áå=jplLicLpsLpd=ìåáíë=Ñêçã=íçäÉê~åÅÉ=í~ÄäÉ=~íí~ÅÜÉÇI=çíÜÉê=ìåáíë=~ë=áå=ã~åì~ä

Bearing size

Bearing house Shaft

Diameter Tolerance Diameter Tolerance

B16 170P6-0,036

-0,06180g6

-0,010

-0,029

B20 215P6-0,041

-0,070100g6

-0,012

-0,034

B24 260P6-0,047

-0,079120g6

-0,012

-0,034

B30 320P6-0,051

-0,087150g6

-0,014

-0,039

B34 360P6-0,051

-0,087170f6

-0,043

-0,068

B38

with

bushing

460H7

Bearing house

+0,063

+0,000

190f6-0,050

-0,079

460k7

(Bushing outside Ø)

+0,068

+0,005

400P6

(Bushing inside Ø)

-0,051

-0,087

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AB

C

D

H = height of oil level.

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Antifret grease between bearing and shaft

Grease nipples for cardan shaft



oÉÅçããÉåÇÉÇ=äìÄêáÅ~åíë

^K iìÄêáÅ~íáçå=Öêçìéë

B. Mineral oils



oÉÅçããÉåÇÉÇ=äìÄêáÅ~åíë

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PARALLEL MISALIGNMENT PARALLEL MISALIGNMENT



� fí=áë=áãéçêí~åí=íÜ~í=íÜÉ=ÇêáîÉ=ëìééçêí=Ñê~ãÉïçêâ=ÄÉ=êáÖáÇK=^=ÑäÉñáÄäÉ=Ñê~ãÉ=~ääçïë=ëã~ää=î~êá~íáçåë=áå=ÅÉåíêÉ=

Çáëí~åÅÉ=ïÜáÅÜ=~ÑÑÉÅí=ÄÉäí=íÉåëáçåK=qÜáë=Å~å=êÉëìäí=áå=íççíÜ=àìãéáåÖ=ÇìêáåÖ=ÜáÖÜ=íçêèìÉ=ëí~êíëI=é~êíáÅìä~êäó=áÑ=

ãáë~äáÖåãÉåí=áë=éêÉëÉåíK

Centre Distance Allowance For Installation(Flanged Pulleys Removed)

and Tensioning (mm)

Additional Centre Distance Allowance For Installation Over Flanged Pulleys

Belt Installation Allowanc

e

Tensioning Allowance (Any Drive)

Belt Pitch One Pulley Flanged

(mm)

Both Pulleys Flanged

(mm)

1000mm and under 1,8 0,8 5mm8mm14mm

122236

193358

Over 1000mm to 1780mm 2,8 0,8 LH

2532

3548

Over 1780mm to 2540mm 3,3 1,0

Over 2540mm to 3300mm 4,1 1,0

Over 3300mm 5,3 1,3



q~éÉê=äçÅâ=ÄìëÜÉë

qç=áåëí~ää

NK oÉãçîÉ=íÜÉ=éêçíÉÅíáîÉ=Åç~íáåÖ=Ñêçã=íÜÉ=ÄçêÉ=~åÇ=çìíëáÇÉ=çÑ=ÄìëÜI=~åÇ=ÄçêÉ=çÑ=ÜìÄK=^ÑíÉê=ÉåëìêáåÖ=íÜ~í=íÜÉ=ã~íáåÖ=í~éÉêÉÇ=ëìêÑ~ÅÉë=~êÉ=ÅçãéäÉíÉäó=ÅäÉ~å=~åÇ=ÑêÉÉ=Ñêçã=çáä=çê=ÇáêíI=áåëÉêí=ÄìëÜ=áå=ÜìÄ=ëç=íÜ~í=ÜçäÉë=äáåÉ=ìéK

OK pé~êáåÖäó=çáä=íÜêÉ~Ç=~åÇ=éçáåí=çÑ=ÖêìÄ=ëÅêÉïëI=çê=íÜêÉ~Ç=~åÇ=ìåÇÉê=ÜÉ~Ç=çÑ=Å~éë=ëÅêÉïëK=mä~ÅÉ=ëÅêÉïë=äççëÉäó=áå=ÜçäÉë=íÜêÉ~ÇÉÇ=áå=ÜìÄI=ëÜçïå=íÜìë==áå=Çá~Öê~ãK

PK `äÉ~å=ëÜ~Ñí=~åÇ=Ñáí=ÜìÄ=íç=ëÜ~Ñí=~ë=çåÉ=ìåáí=~åÇ=äçÅ~íÉ=áå=éçëáíáçå=ÇÉëáêÉÇI=êÉãÉãÄÉêáåÖ=íÜ~í=ÄìëÜ=ïáää=åáé=íÜÉ=ëÜ~Ñí=Ñáêëí=~åÇ=íÜÉå=ÜìÄ=ïáää=ÄÉ=ëäáÖÜíäó=Çê~ïå=çå=íç=íÜÉ=ÄìëÜK

QK rëáåÖ=~=ÜÉñ~Öçå=ïêÉåÅÜ=íáÖÜíÉå=ëÅêÉïë=Öê~Çì~ääó=~å=~äíÉêå~íÉäó=ìåíáä=íç=íçêèìÉ=ëÜçïå=áå=í~ÄäÉ=ÄÉäçïK

RK e~ããÉê=~Ö~áåëí=ä~êÖÉJÉåÇ=çÑ=ÄìëÜI=ìëáåÖ=~=ÄäçÅâ=çê=ëäÉÉîÉ=íç=éêÉîÉåí=Ç~ã~ÖÉK=EqÜáë=ïáää=ÉåëìêÉ=íÜ~í=íÜÉ=ÄìëÜ=áë=ëÉ~íÉÇ=ëèì~êÉäó=áå=íÜÉ=ÄçêÉKF=pÅêÉïë=ïáää=åçï=íìêå=~=äáííäÉ=ãçêÉK=oÉéÉ~í=íÜáë=~äíÉêå~íÉ=Ü~ããÉêáåÖ=~åÇ=ëÅêÉï=íáÖÜíÉåáåÖ=çåÅÉ=çê=íïáÅÉ=íç=~ÅÜáÉîÉ=ã~ñáãìã=Öêáé=çå=íÜÉ=ëÜ~ÑíK

Insert push into pulley

Insert screws and locate on shaft



SK fÑ=~=âÉó=áë=íç=ÄÉ=ÑáííÉÇ=éä~ÅÉ=áí=áå=íÜÉ=ëÜ~Ñí=âÉóï~ó=ÄÉÑçêÉ=ÑáííáåÖ=íÜÉ=ÄìëÜK=fí=áë=ÉëëÉåíá~ä=íÜ~í=áí=áë=~=é~ê~ääÉä=âÉó=~åÇ=ëáÇÉ=ÑáííáåÖ=çåäó=~åÇ=Ü~ë=qlm=`ib^o^k`bK

TK ^ÑíÉê=ÇêáîÉ=Ü~ë=ÄÉÉå=êìååáåÖ=ìåÇÉê=äç~Ç=Ñçê=~=ëÜçêí=íáãÉ=ëíçé=~åÇ=ÅÜÉÅâ=íáÖÜíåÉëë=çÑ=ëÅêÉïëK

UK cáää=Éãéíó=ÜçäÉë=ïáíÜ=ÖêÉ~ëÉ=íç=ÉñÅäìÇÉ=ÇáêíK

Tighten screws alternately

Tighten screws finger tight



qç=êÉãçîÉ

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OK qáÖÜíÉå=ëÅêÉïë=~äíÉêå~íÉäó=ìåíáä=ÄìëÜ=áë=äççëÉåÉÇ=áå=ÜìÄ=~åÇ=~ëëÉãÄäó=áë=ÑêÉÉ=çå=íÜÉ=ëÜ~ÑíKPK oÉãçîÉ=~ëëÉãÄäó=Ñêçã=ëÜ~ÑíK

To remove



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− qççíÜ=àìãéK=^ëëìêÉ=íÜ~í=íÜÉ=ÄÉäí=íÉåëáçåÉÇ=~ÇÉèì~íÉäó=íç=éêÉîÉåí=

íççíÜ=àìãé=ìåÇÉê=íÜÉ=ãçëí=ëÉîÉêÉ=äç~Ç=ÅçåÇáíáçåë=íÜ~í=íÜÉ=ÇêáîÉ=

ïáää=ÉåÅçìåíÉêK

− bñíêÉãÉäó=ÜáÖÜ=ÄÉäí=íÉåëáçåK=^îçáÇ=ÉñíêÉãÉäó=ÜáÖÜ=íÉåëáçå=ïÜáÅÜ=

êÉëìäíë=áå=ÉäÉî~íÉÇ=åçáëÉ=äÉîÉäë=~åÇ=êÉÇìÅÉÇ=ÄÉäí=~åÇ=ÄÉ~êáåÖ=äáÑÉK



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~F qÜÉ=ÉäçåÖ~íáçå=ãÉíÜçÇ

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Trouble Possible cause Correction

Screen does not start or it stops during operation.

1. Electrical fault.Check wiring and components and correct.

2. Too high oil viscocityChnage oil to correspond ambient temperature.

3. V-belts slipping or broken.Check condition and tension of belts.

4. Timing belt broken.Check condition and tension of belts.

Screen running incorrectly (in motion).

1.Screen contacts something during operation (base,m chute, material, ice etc.)

Arrange space for screen to run correctly.

2.V-belt/timing belt pulleys and/or V-belts/timing belts are worn.

Change new ones.

3.Drive equipment is wrongly positioned in relation to vibrating shaft.

Move and adjust according to instructions.

4. Screen base not solid enough. Support.

5. Springs broken or tiredChange springs. Screen is galloping – overloaded – add springs.


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Drive equipment deflects and vibrates too much.

1. Fastenings has loosed. Tighten the fastening bolts .

Screen supporting frame deflects and vibrates too much.

1.Construction is too light orinsufficient bracing.

Add support and brace.

2.Foundations of screen frame are notstrong enough.

Build up foundations.

3.Support structure critical frequencytoo close to to operating speed.

Build up foundations.

Unusual noise during operation.

1.There are loose or damaged parts in the screen.

Tighten, repair or change the part. At the same time check all screws for tightness. Check the reason for damage.

2.Screen contacts something during operation.

Arrange space for screen to run.

3. Screen meshes are loose. Tighten according to inst ructions

4. Bearing damage. See bearing damage.

5. Broken spring.Change spring after checking the cause.


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Unusual noise during operation (continued).

6.There are stones, dust, tools etc inside the counterweight guards.

Clean regularly.

7. There are stones between springs.Clean the spring systems regularly and prevent material from building up between the springs.

Screen bearings overheat.

1.Incorrect amount of oil in vibrating shaft.

Check oil level.

2. Wrong type or old oil in shaft. Change oil.

3. Bearing damage. See bearing damage.

4.High temperatures in the environment or material.

Arrange ventilation and change the oil suitable for high temperatures.

5. Too high speed. Lower speed.




Bearing damage.

1 Normal life of bearing exceeded.

Check amount of operating hours and always replace damaged bearing with a new one. Check also possible reasons for the damage.

2. Insufficient lubrication.Check lubrication maintenance and possible oil leakages.

3. Unsuitable oil. Change oil type.

4.Foreign material (steel, sand etc.) in oil.

Check the cause (some damaged part, dirty conditions during oil change, dirty cans in handling of oil etc.)

5.Shaft is not in level position, when the other bearing is overfilled and the other underfilled with oil.

Adjust the screen to the right position according to instructions.

6. Axial loads bearing stuck on shaft.Use corrosion protection lubricant between shaft and bearing. See item 6.8




Bearing damage (continued).7. Too high speed. Lower speed.

8. Too high G-force. Reduce stroke length/speed.

Oil leakage.

1. Breather is clogged. Clean or change breather regu larly.

2.Seals are worn out or damaged (for instance during assembly). Do not reuse old seals

Change the seals being careful that the new ones are not damaged during installation.

3. Wear ring is worn out.Change wear ring to a new one. It is advisable to change a new ring at the same time with shaft sealing.

4. Oil level assembly loose or leakage. Tighten it.




Aperture in screen meshes is clogging or screen capacity is insufficient.

1. Stroke angle or form incorrect. Adjust according t o instructions.

2. Stroke lenght is too short.Adjust counterweights according to instructions.

3. Too low frequency.Alter V-belt ratio by changing sheave.

4.

Unsuitable meshes (for instance too thick meshes in relation to aperture, shape of opening unsuitable, too small net opening percent etc).

Install suitable mesh.

5.Material includes plenty of clay, mud or other impurities.

Wash material before screening.

6. Too high feed rate to the screen. Reduce the feed rate.

7.Incorrect rotation direction of the stroke.

Change the rotation direction.




Material flows mostly on one side of the screen.

1. Incorrect feed to the screen.Re-position the feed so that it is evenly spread across the whole width of the screen.

2.Screen is not running in the right position.

Check the horizontal position of the spring pedestals.

Too much material collecting at feed end of the screen.

1. Conveying rate of screen too low. See corrections above.

2. Too high feed rate or uneven feed. Adjust feed rat e.

3.Material fed against the conveying direction of the screen

Arrange feed as per manual chapter 3.2.

4.Direction of the screen rotation incorrect.

Check direction of rotation and change if necessary.

5.Too heavy material load from the chute above.

Adjust feed chute to remove head load.




Screen meshes wear or break in some places rapidly; unusual high wear of meshes.

1.Wrong tensioning of meshes in some places, or generally in the whole screen.

Check and retighten screen meshes according to instructions regularly.

2.Fed material falls onto the screen mesh instead of the receiving area.

Re-position feed arrangement.

3.Screen mesh unsuitable for screened material.

Change the mesh. (for instance steel wire mesh to rubber mesh).

4.High capacity of screen and highly abrasive material.

Change the mesh. (for instance steel wire mesh to rubber mesh).

Material spills from chutes onto maintenance platforms etc.

1.Feed or discharge chutes unsuitable or incorrectly installed.

Re-install and seal. It is not permitted to connect extra parts to the screen body as this can impair the operation or damage the screen.

2.

Screen worn so badly that material is leaking from feed or discharge areas or side plates. This can happen if wear plates are not changed in good time or if they are loose.

Check the condition and fixing of wear plates and change in good time according to instructions. Check also tightening of the bolts regularly.




In dust sealed screens, dust escapes.

1. Leak in the dust enclosure. Seal.

2.Insufficient suction in the dust enclosure.

Increase suction of vacuum inside the enclosure.

Supporting springs of the screen tilt too much.

1.Fastening screws in the springing system loose.

Tighten and change ifnecessary.


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Screens feeders-maintenace sandvik

Engineering

Transcript of Screens feeders-maintenace sandvik