Schneider Civil Eng and Install Manual
description
Transcript of Schneider Civil Eng and Install Manual
-
civil engineeringand installationmanual
MV distributionfactory built assembliesat your service
RM6
ENGLISH
Released for ManufacturingPrinted on 2012/09/10
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group Schneider Electric servicecenters are there for:
engineering and technicalassistancestart-uptrainingpreventive and correctivemaintenanceadaptation workspare parts
Call your sales representativewho will put you in touch withyour nearest group SchneiderElectric service centers.
Conception, rdaction: Service DocumentationTechnique T&D
Edition du : 2012---09---0507897071EN01 revision : 08
As standards, specifications and designs change from timeto time, please ask for confirmation of the information givenin this publication.
SCHNEIDER ELECTRIC http://www.schneider---electric.com
35 rue Joseph Monier
CS 30323
92506 RUEIL MALMAISON CEDEX
Tl : +33 (0)1 41 29 70 00
Fax :+33 (0)1 41 29 71 00 Released for ManufacturingPrinted on 2012/09/10
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07897071EN01 revision : 08 1
foreword 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .symbols and conventions 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as per iso 3864---2 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .distribution rules 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .safety rules 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
description of range sizes and weights 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 function range 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 functions range basic 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 functions range / free combination 6. . . . . . . . . . . . . . . . . . . . . . . . . .3 functions range basic 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 functions range / free combination 7. . . . . . . . . . . . . . . . . . . . . . . . . .free combination 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 functions range basic 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 functions 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .metering cubicle 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .handling 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .by forklift truck 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .before installation and energising 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .unit with manometer 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .unit with pressure switch 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .storage 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .unpacking on site 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .checking the accessories delivered with the unit 18. . . . . . . . . . . . . . . .technical data 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .characteristic for free combination and 5 functions 19. . . . . . . . . . . . . .identification 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
installation recommendation 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .reminder 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .recommendation 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
sizing of the civil engineering 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .for network switch or network circuit breaker 23. . . . . . . . . . . . . . . . . . .for fuse---switches 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .additional raising block 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .for DE---Mt metering cubicle 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .duct detail for switchboard with MV metering 27. . . . . . . . . . . . . . . . . . .
fitting and fixing on the civil engineering 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .fixing to the ground 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .installing the substation for resistance to internal arcing 32. . . . . . . . .
connection instructions 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .connecting the HV cables 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .type of usable connections 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .connecting the HV cables 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .instructions 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .methods and fabrication of cable connections 39. . . . . . . . . . . . . . . . . .connection for NE function cubicle 1 41. . . . . . . . . . . . . . . . . . . . . . . . . .methods and fabrication of cable connections 43. . . . . . . . . . . . . . . . . .LV connection 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LV compartment customer power supply 47. . . . . . . . . . . . . . . . . . . . . .customer connection example 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .switch, circuit ---breaker, earthing switch indication 49. . . . . . . . . . . . . .fuse blowing indication 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .fault tripping indication 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .tripping coil 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pressure switch connection 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .connecting a Sepam 10 relay 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .installing an ATS (Automatic Transfer System) 66. . . . . . . . . . . . . . . . . .installing an ATS/ACO 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .detection sequence (ATS/VD23) 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .parameter display (ATS/VD23) 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2 07897071EN01 revision : 08
Configuration of thresholds and time delays(ATS/VD23) 71. . . . . . . . .remote control 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Released for ManufacturingPrinted on 2012/09/10
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INFORMATION--ADVICEWe draw your attention to this specific point.
as per iso 3864--2
DANGER: failure to follow thisinstruction will result in death or serious injury.
WARNING: failure to follow this instruction mayresult in death or serious injury.
CAUTION: failure to follow this instruction mayresult in injuries.
This alert signal can also be used to indicatepractices that could damage the SM6 unit.
DANGER
AVERTISSEMENT
ATTENTION
07897071EN01 revision : 08 3
symbols andconventions
Caution:you will find all the symbolsbelow throughout the document,indicatingthe hazard levels depending onthedifferent types of situation.
foreword
Released for ManufacturingPrinted on 2012/09/10
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A RESPONSIBLE BEHAVIOR IS THE GUARANTEE OF YOUR SAFETY AND THAT OF OTHERS
call your sales representative who will putyou in contact with the closest SCHNEIDER ELECTRIC service center
4 07897071EN01 revision : 08
contact the SchneiderElectric service unit fordiagnosis and advice
distribution rulesCAUTION
The aim of this publicationis to enable the SM6 unitto be installed correctly.
CAUTION
This document is not a commercialdocument.It is a strictly technicaldocument drawn up bySchneider Electric.
safety rules
CAUTION
All the operations described belowmust be performed in compliancewith applicable safety standards,under the responsibilityof a competent authority.
WARNING
The contractor must be certifiedand authorised to manipulate andperform work on the SM6 unit.
CAUTION
Only undertake the work afterhaving read and understoodall the explanations given in thisdocument.
If you have any difficulty complyingwith these rules, please contactSchneider Electric.
protective equipment
For each operation, it is mandatoryto use safety equipmentappropriate:
--- Personal Protective Equipment(PPE)--- Collective Protection Equipment(CPE)
Released for ManufacturingPrinted on 2012/09/10
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1142
710L
L
30 30
L LL L
LL
30
L
303030
NE RE LE DE
NE = No ExtensibleDE = Double Extensible
LE = Left ExtensibleRE = Right Extensible
LL
1142
07897071EN01 revision : 08 5
1 function range
function weight (kg) length (mm)
NE
I
135 L= 472D
B
DE
I
135
L=472+30+30=532
DL=572+30+30=632
B
Q 185 L=472+30+30=532
cable connection
RE
O135
L=472+30=502
LE
DE L=472+30+30=532
bus coupler
DE
Ic
145L=572+30+30=632
Bc
2 functions range basic
function weight (kg) length (mm)
NE
QI180
L= 829DI, BI
II155
RE II L= 829+30= 859
description of range sizes and weights
Released for ManufacturingPrinted on 2012/09/10
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LL
L
L
6 07897071EN01 revision : 08
2 functions range / freecombination
function length (mm)
NE L= 1052
LEL=1052+30=1082
RE
DE L=1052+30+30=1112
All function can be FREEcombination
Below possible example :
function weight (kg)
II IO OI OO 205
ID DI IB BI 215
IQ QI OQ QO 240
DD BB 225
DQ QD BQ QB 250
QQ 275
3 functions range basic
function weight (kg) length (mm)
NE
IQI 275
L= 1186III
240IDI
IBI 250
RE
RE-- IQI 275
L = 1186+30=1216RE-- III240
RE-- IDI
RE-- IBI 250
DE
IQI 275
L = 1186+30+30=1246III240
IDI
IBI 250
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LL
LL
07897071EN01 revision : 08 7
3 functions range / freecombination
function length (mm)
NE L= 1532
LEL=1532+30=15622
RE
DE L= 1532+30+30=1592
All function can be FREEcombination
Below possible example :
function weight (kg) function weight (kg)
III OOO 305 IQD IDQ DIQ 350
IIO IOI OII 305 QDI QID DQI 350
IOO OIO OOI 305 IQQ QIQ 375
IID IDI DII 315 DDD BBB 335
IIB IBI BII 315 QQQ 410
IIQ IQI QII 340
IDD DID DDI 325
IBB BIB BBI 325
free combinationwith bus coupler
function length (mm)
RE L= 1532+30=1562
DE L=1532+30+30= 1592
Below possible example :
functions weight (kg) functions weight (kg)
IIIc 320 DDIc BBIc 340
IIBc IDIc IBIc 330 DDBc BBBc 350
DIIc BIIc 330 QQIc 390
IQIc QIIc 355 QQBc 400
IQBc QIBc 365
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LL
LE = Left ExtensibleRE = Right Extensible
NE = No ExtensibleDE = Double Extensible
L
L
8 07897071EN01 revision : 08
4 functions range basic
function weight (kg) length (mm)
NE
IIQI 355
L= 1619
IIII 320
IIDI / IIBI 330
QIQI 390
BIBI / DIDI 340
DIDI 340
RE
IIQI 355
L = 1619+30 =1649
IIII 320
IIDI / IIBI 330
QIQI 390
BIBI 340
DIDI 340
DE
IIQI 355
L=1619+30+30=1679
IIII 320
IIDI / IIBI 330
5 functions
function weight (kg) length (mm)
NE
IIIQI 485
L= 2000
IBIQI 495
IIIII 450
IIIDI / IIIBI 460
IQIQI 520
IBIBI /IDIDI 470
RE/-
LE
IIIQI 490
L=2000+30=2030
IBIQI 500
IIIII 455
IIIDI/ IIIBI 465
IQIQI 525
IBIBI/ IDIDI 475
DE
IIIQI 495
L=2000+30+30=2060
IBIQI 505
IIIII 460
IIIDI/ IIIBI 470
IQIQI 530
IBIBI/ IDIDI 480
Released for ManufacturingPrinted on 2012/09/10
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710 mm
175 mm
859 mm1142mm
1606
901L
1174
901L
07897071EN01 revision : 08 9
arrester option
metering cubiclewith LV compartment
function weight (kg) length (mm)
DE_Mt 420 L= 1106
without LV compartment
function weight (kg) length (mm)
DE_Mt 400 L= 1106
Released for ManufacturingPrinted on 2012/09/10
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keep away from rain handle with care this way up
maxi 70C
mini ---40C
keep away from rain high gravity center do not walk on it do not stack
keep away from sunlight
do not stackStorage Temp
comply with the positioning of theforksThe trucks forks must be engagedunderneath the entire width of the RM6 unit.
A
The handling solution (A) isto be used only for narrowareas where handling solution (B) isimpossible.
Make sure that in case (A) the forks areconsiderably longerthan half the length of the pallet.
B
10 07897071EN01 revision : 08
handling A handling pallet is fixed beneaththe RM6 switchgear.
This device enables fork handlingof the devices.
silk---screen printedinstructions on thetransport cover
CAUTION
It is important to payparticular attention to theinformation affixed to thetransport cover beforecarrying out any kind ofhandling operations.
by forklift truck
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11
DO NOTSTACK
07897071EN01 revision : 08 11
centre of gravitytransport
CAUTION
1 : high centre of gravity
transport conditions
Wedge the RM6 unit securelyduring transport.
reminder
CAUTION
Do not place anythingon the RM6 unit.
Do not walk on the RM6 unit.
acceptance make sure the deliveredRM6 unit is complete carry out a visual inspection ofthe functional components
verify the characteristicsindicated on the nameplates,compared to the initial order
Refer to the characteristicschapter : the plastic cover must be inposition on the RM6 unit andin good condition when it arrives.
Released for ManufacturingPrinted on 2012/09/10
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Depending on ambient temperaturedo not operatethis equipment whenneedle is in red zone.
Failure to follow this instruction will result in
Refer to leaflet 07897073 Instructions foruseirreversible equipment damage.
12 07897071EN01 revision : 08
before installation andenergisingCheck the SF6 gas pressure forunits fitted with a manometer or apressure switch.
unit with manometer
Case 1:needle in green zone
The RM6 unit is in normaloperational status (ready forenergising).
Case 2:needle in red zone
WARNING
The RM6 unit must be replaced. The RM6 unit must not beswitched on.
warning label
recalls the safety rules
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07897071EN01 revision : 08 13
unit with pressureswitchLCD display check
WARNING
Reminder: checks are carried outwith THE POWER OFF.Press the TEST button. The LCDscreen should display:
If nothing is displayed, checkthat the 8---point connector on thepressure switch wiring harness atthe rear of the LCD display iscorrectly connected.
Contact the after sales service.
www.schneider--electric.comNote: The LCD display isself---powered by piezoelectricbuttons (TEST and DENSITYSWITCH). Pressing on one ofthese buttons will light up thedisplay for a few seconds.
pressure check
Press the DENSITY CHECKbutton. The LCD screen displays:
Case 1: OK
The RM6 unit is in normaloperational status (ready forenergising)
Case 2: LOW / OK
CAUTION
The RM6 unit must be replaced.
Case 3: VERY LOW / NOT OK
WARNING
The RM6 unit must be replaced. The RM6 unit must not beswitched on.
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14 07897071EN01 revision : 08
warning label
recalls the safety rules
information
In the event of an anomaly,indicate the necessary issues tothe carrier.
The functional unit must remainon its basein its original packing materialswhen it is stored,until it is taken to its installationsite.
CAUTION
In a case of visible damage oranomalies, do not install theRM6 unit.Contact SCHNEIDER ELECTRICimmediately.Reminder:telephone numbers indicated inthe first chapter of this document.
Released for ManufacturingPrinted on 2012/09/10
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120o
maxiSchneider Electric
CMU =400 KG
CE
A : nut and screws HM12B : CMU = 400KG CE
C :if the holes are deformed (roundness)replace the lugs.
C
A B
Schneider Electric
CMU =400 KG
CE
A B
B
L
550 kg)
2
handling by lifting beam
Schneider Electric
A B
A : bolt and screws HM12B : CMU = 550KG CEC :if the holes are deformed(roundness) replace the lugs.
B
handling by slings
07897071EN01 revision : 08 15
handling by slings withhooks
If the minimum sling lengthscannot be implemented,use a lifting beam.
CAUTION
Do not handle a substationusing slings, if the LV trunkingor mimic panel front plate arenot fitted.The handling by lugs arereserved only for handlingRM6 substations.A : HM12 screws nuts and
for 5 functions
choice of slings to be used
RM6 2 functions (mm) 3 functions (mm) 4 functions (mm)
length cubicle (L) 829 1186 1619
length cable minimun 700 700 1000
for free combination
FREE combination 2 functions for freecombination (mm)
3 functions for freecombination (mm)
5 functions (mm)
length cubicle (L) 1052 1532 2000
length cable minimun 700 1000 1500
Released for ManufacturingPrinted on 2012/09/10
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High gravity centerMaxi 70C
Mini ---40C
Do not walk on it Do not stack
Keep the RM6 unit under its originalplastic cover throughout the wholestorage period
CAUTION
16 07897071EN01 revision : 08
storage
CAUTION
When stored, the equipmentmust remain in its originalpacking.It must be stored under shelter,on a dry floor or on a materialinsulating it from the damp.
---40C
+70C
Clean using a spongeand clear water.Do not use alcohol or othersolvents to clean.
Following prolonged storage,all the insulating parts mustbe thoroughly cleaned beforeuse.The panels must be dustedusing a dry, clean cloth.
remember
storage (continued)
Released for ManufacturingPrinted on 2012/09/10
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07897071EN01 revision : 08 17
specific recommendationsfor long---term storage
regularly check the condition of the protective cover
unpacking on site
After unpacking, the remainingmaterials (plastic cover + woodenpallet) must be sorted and routedto the appropriate recyclingsystems.
When unpacking, check thefunctioning of the RM6 unitsby carrying out a few actions.
Remove the packing cover.Place the device on the ground.
Remove the handling pallet.
NB: the front plinth MUST remainin position.
Lift up the substation in orderto remove the handling pallet.
handling using rollers
After unpacking and dismantlingof the handling kit.
Slide the RM6 uniton several cylindrical rollers.
Move it to its definitive installationposition
.
Released for ManufacturingPrinted on 2012/09/10
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actuating lever (basic)
actuating lever (long version)
IF THE LEVER IS MISSING ?
CALL YOUR SALES REPRESENTATIVE WHO WILL PUTYOU
CONTACT WITH THE CLOSEST SCHNEIDER ELECTRICGROUP SERVICE CENTRE
YOU CAN LOG ON TO :
www.schneider---electric.com
18 07897071EN01 revision : 08
checkingthe accessoriesdelivered with the unit
We draw your attention to thisspecific point.
The actuating lever isa MANDATORY requirementin order to install the RM6 unitand put it into operation.
CAUTION
Reminder: the original RM6 levermust be used; it is delivered withthe RM6 unit.
Released for ManufacturingPrinted on 2012/09/10
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PP YYYY Www D nnnn
1
23
4
1 function switch2 function circuit breaker3 function fuse--switchcombination4
sequence number
day of week
week of manufacture
year of manufacture
plant code
connection busbar
1
2
4
3
07897071EN01 revision : 08 19
technical dataRAPPEL
Check that the informationmarked on the rating platematches the equipment ordered.
characteristic for freecombination and 5functions
Released for ManufacturingPrinted on 2012/09/10
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R XX XX XXX XX
1 st cas
YEAR OF MANUFACTURE
WEEK OF MANUFACTURE
ORDER NUMBER
A
R XX XX XXX XX
RM6 unit prior to 2005.04.11
MANUFACTURING SITE
2nd case
PP YYYY Www D nnnnPP YYYY Www D nnnn
YEAR OF MANUFACTURE
WEEK OF MANUFACTURE
PLANT CODE
YEAR OF MANUFACTURE
WEEK OF MANUFACTURE
DAY OF WEEK
SEQUENCE NUMBER
ORDER NUMBER
MANUFACTURE SITE
A
2B
A
3 th case
RM6 unit between 2005.04.11 andMarch 2009 subsequent to 11.04.05
subsequent to 11.04.05RM6 unit from March 2009 and from March 2009
20 07897071EN01 revision : 08
identification A Unit serial n engravedon top of the case.
B Unit serial n engravedon connection bushingacess panel
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07897071EN01 revision : 08 21
reminder It is important to control heatingphenomena causing condensationproblems in sub---stations.
Condensation is determineddirectly by the temperature of thecomponents and the humidity levelof the air introduced by theventilation.
This humidity level can be modifiedconsiderably by the presence ofwater in the basement.
temperature
--25C
+40C
+55C**When the RM6 is operating, theambient temperature must bebetween --25C and +40C.
**Above 40C, but onlyup to 55C, carry out a currentderating.
temperature 40C 45C 50C 55Cnominal current 400A 400A 400A 355A
630A 575A 515A 460A
recommendation Ageing withstand of switchgearin an MV substation dependson several factors that must becomplied with before or whileinstalling the equippedsubstation.
installation recommendation
CAUTION
Released for ManufacturingPrinted on 2012/09/10
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(6)
(3)
(3)
RM6
LV panel
HV/LV transfo
2
5
1
46
3
3
5
22 07897071EN01 revision : 08
example of correctinstallation
rules to be complied with
1Need for properimplementation of connections:the new cold---slip---on orretractable technologies offer anease of installation thatencourages long---term withstand.
2
The effect of the relativehumidity factor:implementation of a heatingresistor in the LV compartmentis vital in climates with a high rateof relative humidity and with largetemperature differences.
3Ventilation control:grid size must be suited tothe power lost in the substation.These grids must be placed onlynear the transformer, to avoid aircirculation on the MV switchboard.
4The need for brickworkconstruction for the ducts,equipped with a deviceguaranteeing absence of waterstagnation:either by installation of perfecttightness at cable routing level, atthe entrance to the MV substationenclosure or by installation of adevice allowing evacuation ofwater that has accidentally enteredthe duct.
5Preparation of the groundguaranteeing absence of waterpenetration in the ducts andrapid evacuation of water thathas accidentally entered theducts:by installation of a drain under andaround the substation(sufficiently thick gravel layer).
6
Stabilisation of the groundbefore installing the MVsubstation guaranteeingabsence of all ground movementand thus of the MV substationat a later stage.
Released for ManufacturingPrinted on 2012/09/10
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P1
P1
50 maxi40 mini
P1
50 maxi40 mini
90 mini
R
80 maxi70 mini
120 maxi
07897071EN01 revision : 08 23
for network switch ornetwork circuit breaker
Cables can be routed fromthe front, rear, left or right.
In the case of civil engineeringwithout trench, a raising plinthcan be optionally supplied.
determining trench depth (P1)
for more detailed information,please contact the cablesupplier
connection cable insulation cable cross--section(mm2)
radius ofcurvature(mm)
depth(mm)
plug--- in sockets dry insulator single---pole 50 370 270
draw---out sockets 70 to 95 440 340
120 to 150 500 400
185 to 240 590 520
300 640 540
heat---shrinkable ends dry insulator single---pole 50 370 270
70 to 95 440 340
120 to 150 500 400
185 to 240 590 520
300 640 540
95 550 660
150 610 720
185 650 770
paper impregnatedwith non---draining
material
three---pole 50 550 660
95 635 750
150 670 790240 775 900300 835 970
sizing of the civil engineering
Released for ManufacturingPrinted on 2012/09/10
-
AB
H1 H1
P2 P2
800
c
1
24 07897071EN01 revision : 08
for fuse---switches
H1 : 700 minimum for changingfuses
A : plug--- in (elbow type socket)B : plug--- in (straight socket)The sectional area of thetransformer output cable(functions Q and D) is usually lessthan that of network outputcables (functions I and B).
All the cables then pass throughthe same space.
When using HV straight poweroutlets or bases, the depth P2indicated below may be greaterthan that of network P1 cables.
in the case of a connectionwith heat---shrinkable sleeve
C : heat---retractable
installation of the squareof connection TH1 : to fix the square of connectionunder the fuse well using screwHM8.20 like its disc diameter 8
(delivered srews and bolts)
The curvature of the cables may causepartial deterioration of the fusecompartments.
It is mandatory to use 520mm bases.CAUTION
Released for ManufacturingPrinted on 2012/09/10
-
703mm
703mm
703mm
260mm 520mm
AB
07897071EN01 revision : 08 25
determining trench depth (P2)
cableinsulation
cable cross--section(mm2)
radius ofcurvature(mm)
plug-- inelbow type
plug-- instraight
heat--shrinkable
dry insulator single---pole 35 335 100 520 335
50 to 70 400 100 520 400
95 440 100 550 440
three---pole 35 435 100 520 725
50 to 70 500 100 520 800
95 545 100 550 860
additional raising blockThe RM6 may be optionallyequipped with a 260or 520 mm raising plinth.
This addition, which simplifiescivil engineering works, allowsa reduction in trench depthor even complete elimination oftrenches when cable radius ofcurvature so allows.
CAUTION
For these bases Interior Arcresistance, please contact theSCHNEIDER ELECTRICdepartment.
Released for ManufacturingPrinted on 2012/09/10
-
the width of the metering cubiclesduct must be taken into considerationin the event of a future extension
INTERIOR ARC RESISTANCEOF THE INSTALLATION
make sure that the positioning of theevacuation flap on the duct is respected,as described on the following page
CAUTION
CAUTION
P1130 MAXI
120 MINI
130 MAXI
120 MINI
146 MAXI
136 MINI
244 MAXI
214 MINI
the handling rollers must not be in linewith the duct.
CAUTION
26 07897071EN01 revision : 08
for DE---Mt meteringcubicle
Released for ManufacturingPrinted on 2012/09/10
-
10 mini 10 mini
A
A
B
C
A
07897071EN01 revision : 08 27
duct detailfor switchboard withMV meteringbottom viewA : membraneB : flapC : duct
Released for ManufacturingPrinted on 2012/09/10
-
28 07897071EN01 revision : 08
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Released for ManufacturingPrinted on 2012/09/10
-
150 mmmini
WARNING
D/B
-- required distance from right side wall mustbe > 150mm to operate the RM6 cubicle
IF THE CUBICLE ON THE RIGHT IS :DE---QDE---D/BDE---DB
07897071EN01 revision : 08 29
dimensions of RM6 REswith an extension module
RM6 RE 4 functional units withcircuit ---breaker A=2264 mm(A=1619+43+572+30)
(*) B = 900 for DE functionB=1600 for 3 DE functions standardor free combinaison ( 2 functions)B=2000 for 4 DE functionsstandard or free combinaison( 3 functions)
These dimensions can be reducedunder special conditions, consult us.
preparingthe ground fixing
Drill the holes in theground to the diameternecessary to fit the M6screws.
Fit the suitable dowels.
fitting and fixing on the civilengineering
Released for ManufacturingPrinted on 2012/09/10
-
RM6
A
B25 mm
35 mm
FRONT VIEW
C
645 mm
43A
B
RE = (Right) Extensible DroiteDE or LE
43
B
A
DE or RERM6 RM6
FRONT VIEW
RM6
NE = Non ExtensibleDE = Double Extensible
LE = Left ExtensibleRE = Right Extensible
FRONT VIEW FRONT VIEW FRONT VIEW
30 07897071EN01 revision : 08
sizing for RM6
function type A (mm) B (mm) C (mm)
RM6 (1 function) basic 542 416 63
RM6 (1 function) basic 642 516 63
RM6 (2 functions) basic 899 773 63
RM6 (2 functions) free combinaison 1122 996 63
RM6 (3 functions) basic 1256 1130 63
RM6 (3 functions) free combinaison 1602 1476 63
RM6 (4 functions) basic 1689 1563 63
RM6 (5 functions) 2073 1959 57
for RM6 extensible to theright (RE) or left (LE) or(DE)
Released for ManufacturingPrinted on 2012/09/10
-
description
metal peg
1--
2--
3--
4--
5--
6--
chamfered extremity of the stud making itpossible to hammer it in without damagingthe threads
class 8 nut for bichromate steel or A4stainless steel studs depending on theversion
washer
smoothe stud shaft without marking
rolled expansion ring made up of twosegments linked together on one side. Eachsegment has a boss
tapered part of the stud performingexpansion
123456
7
A
AA
A
the finishing on the civilengineering slab must beof high quality
There must be no evenness defect greaterthan 7mm over a length of 2m and a widthof 1m
CAUTION
07897071EN01 revision : 08 31
fixing to the ground The RM6 must be fixed byat least 3 points.
Position the RM6 on the civilengineering.Secure the unit using HM6 screws.
verification beforeinstallation
Released for ManufacturingPrinted on 2012/09/10
-
12000 MM
2
70 mm mini
2000 MM
32 07897071EN01 revision : 08
installing the substationfor resistance tointernal arcing
When an installation is requestedwith protection against internalarcing faults, consult the diagramsbelow.
The parts to guide the gasestowards the evacuation openings(stacks) and the cooling walls arenot part of the switchgear supply.
These components should beadapted to each type of use.
The gas evacuation kits listedbelow are available in theRM6 accessories.
exhaust gas to the rearadaptation kit
Classification according toIEC62271--200: IAC AFL
Internal arc resistance
Maxi 24kV---16kA.1s.
WARNING
evacuation of the SF6gas after ignition of theinternal arc
internal arc ignitionzone in the case(1)
internal arc ignitionzone in the cable box(2)
Released for ManufacturingPrinted on 2012/09/10
-
70 mm mini
1
2000 MM
70 mm mini
1
2000 MM
07897071EN01 revision : 08 33
exhaust gas to the bottomadaptation kit
Classification according toIEC62271--200 : IAC AFL
Interior arc resistance
Maxi 24kV---20kA.1s.
WARNING
evacuation of the SF6gas after ignition of theinternal arc
interior arczone in the case(1)
internal arczone in the cable box(2)
If possible the downstreamcompartment should open into aroom that is not used.
Otherwise, keep to a minimumvolume of 1.5m3.
Released for ManufacturingPrinted on 2012/09/10
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70 mm mini
2000 MM
34 07897071EN01 revision : 08
exhault gas to the bottomadaptation kit
for DE_mt cubicle
Classification according toIEC62271--200: IAC AFLInternal arc resistance
Maxi 24kV---16kA.1s.
WARNING
evacuation of the SF6gas after ignition of theinternal arc
internal arczone in the case(1)
Released for ManufacturingPrinted on 2012/09/10
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07897071EN01 revision : 08 35
connectingthe HV cablesforeword
Before connecting the cables,ensure that the functional unitis in the earthing switch closedposition.
The cables MUST be connectedwith the RM6 substation fixedto the ground.
The operations described belowapply to all connection types.
The connections will be madeand used according tothe manufacturers manual.
connecting the RM6 frameto the substation earth
Before connecting the HV cables,you must connect the RM6 frameto the main earth bar.
access to the HVconnection bushings
removing the panels
Remove the fuse compartmentcover (lift and pull it towards you),then remove the 3 front panels(2 screws per panel).
Remove the 2 top plates on thecable connection compartments(6 screws per plate).
If the cable compartment isequipped with bottom plates,dismantle the front bottom plateand the tightness horns.
(Optional supplies)
connection instructions
WARNING
Released for ManufacturingPrinted on 2012/09/10
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36 07897071EN01 revision : 08
case of a compartmentwith resistance to internalarcing
Remove the fuse compartmentcover (lift and pull it towards you),then remove the 3 front panels.
Remove the 2 top platesfrom the cable connectioncompartments (6 screwsper plate), then withdraw theinternal arcing protection(1 plate+1 insulator), 4 F/90M5screws.
type of usableconnections
The RM6 connection interfacesare defined by draft projectPREN50181.The type of connections to beused depend on the interfaceequipping your RM6.It is defined when you placeyour order and depends onvery precise criteria such as:
The current of the connectedequipment :200A, 400A, 630A
Short-- time withstand current:12,5 KA ;16KA ;25KA
Socket type:Draw---out: sliding contact.
Disconnectable: screw---on lug.
Use the connectors indicated inthe catalogue.
We do not guarantee the dielectricwithstand over time if other typesof connectors are used.
If 2 cables are connected to thesame bushing , use connectorsdesigned for this purpose.
draw---out socketswith controlled field
Mount on the interface:
---200A ; 12,5KA 1s ; 31,5 KA peak(A type ).
---400A ; 16KA 1s ; 40KA peak(A type ).
Interface fitted with a slidingcontact.
To install the socket at the end ofthe cable, comply with theaccessory manufacturers manual.
WARNING
Released for ManufacturingPrinted on 2012/09/10
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07897071EN01 revision : 08 37
disconnectable socketswith controlled fieldor non---controlled field
Mount on the interface:
630A ; 25KA 1s ; 62,5 KA peak(C type)
Interface containing a M16tapping.
To install the socket at the endof the cable, comply withthe accessory manufacturersmanual
Tightening torqueon the interface is 50 Nm.
cable ends withheat---shrinkable elements
Mount on the interface :
630A ; 25KA 1s ; 62,5 KA peak(C type)
Interface containing a M16tapping.
For implementationof heat---shrinkable elements,comply with the accessorymanufacturers manual.
Tightening torqueon the interface is 50 Nm.
connecting the HVcablespreparing the cable ends
The curvature and length of thecables must be adjusted so thatno stress is exerted on theconnection interfaces.
Fit the tightness horns on thecables, if the cable compartmentis equipped with bottom plates.
Prepare the cable ends accordingto the instructions of theaccessory manufacturer
Released for ManufacturingPrinted on 2012/09/10
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11 2
CORRECT ASSEMBLY
INCORRECT ASSEMBLY
INCORRECT ASSEMBLY
38 07897071EN01 revision : 08
instructions The MV cable characteristicsmust be taken into account whenthe connectors are installed onthe products bushings.
Since no mechanical load isexerted on the bushing it ispossible to guarantee completeabsence of damage to theproduct during installation.
recommendation forconnecting cables
types of MV cables (singlepole or three pole)The depth of the cable duct mustbe compatible with the cablescurvature radius.
Refer to the following chapter:civil engineering dimensioning.The unit must fixed to the groundbefore the MV cables areconnected.
details
In the absence of any mechanicalload, the terminal line must beperfectly aligned with the line ofthe bushing.
Only the tool recommended by thesocket manufacturer must be usedto facilitate installation of thesocket on the bushings.
The cut length of the MV cablemust be adjusted for each phase(three pole cables in particular).
Never use a bar to pull the cableand bring the connection eyeletonto the bushing.This could damage the bushingand irrevocably damage the unit.
Incorrect assembly:Make sure the cable does not pullon the bushing (1)otherwise there is a risk of damagebeing caused to the RM6 unit.
Correct assembly:It is mandatory to correctly alignthe plug--- in socket (2) on thebushing (1).
remember comply with the tighteningtorque values indicated in theconnection instructions chapter.
when installation of the MVcables is completed, check noload is exerted by installation ofthe cable tightening clamps.
The force exerted by the cableon the bushing should notexceed 30 daN.
(standard IEC 137 and NFC66--550)
CAUTION
CAUTION
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DANGERthe following operationshould be performed withthe unit POWERED DOWN
(a)
(b)
3
1
2
X3
X3
(c)
(d)(e)
X3
keep to the alignment between the socket (d) and thebushing (e)
07897071EN01 revision : 08 39
methods and fabrication ofcable connections
for single pole cables
1
2 mounting screws
1 : remove the front bottom panel(a).
2
2 : cut the incoming cableto the right length.Adjust the cable length withthe bushing of the RM6 unit.
3
preparation of the horn grommet
3 : slide the horn (b) inside thecable until it is embedded in therear bottom panel (c).
fabrication of cable heads
Refer to the socketmanufacturer .
4
Released for ManufacturingPrinted on 2012/09/10
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56
6
X3
X37
18Nm18Nm
40 07897071EN01 revision : 08
plugging the socket on thebushing
5
Before plugging the socket inremember to clean the bushingand the inside of the socket with aclean cloth and then lubricate(see details below).
5 bis
X3
X3LUBRICATE
lubricate the insideof the socket
lubricate the bushing complement
to order the lubricantcontact the connector supplier
cable clamping
Released for ManufacturingPrinted on 2012/09/10
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8703 mm
437 mm
>150 mm (NE B/D)
B
BA
07897071EN01 revision : 08 41
lift up the front bottompanel
8
2 mounting screwsperform the removal actions
connection for NEfunction cubicle 1
A : incoming powerB : outgoing power
NE---I
A B
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42 07897071EN01 revision : 08
connection of cable earthstraps
A : transformer protectionfunction
B : loop switch function A
Connect the earth straps of the 3cables to the fuse compartment foilacting as the earth collector(M10 nuts).
Tightening torque: 28 Nm.
B
B
B
Connect the earth straps from theswitchs 3 cables (B) to the flangesupport acting as the earthcollector (M10 screws).
Tightening torque: 28 Nm.RM6 encorporating a generalcable earth collector (option).Connect the straps to the collectorlocated at the bottom of the cablecompartment.
installing the sockets onthe RM6 interfaces
Follow the instructions of theaccessorys manufacturer.
Make sure you comply withthe phases: L1--L2--L3.
In the case of detachable socketsinstallation of the pin under thefuse compartment.
Before using the silicon lubricantsupplied with the connectionaccessories, clean the interfaceswith a dry cloth.
cable clamping
assembly of bottom panels
Single pole cable.
It is essential to clamp the cables.
Whatever type of cable is used:
Tightening torque: 18 Nm.Embed the sealing horns in therear bottom panel.Assemble the front bottom panel(a) (4 HM6 screws).
Released for ManufacturingPrinted on 2012/09/10
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DANGERthe following operationshould be performed withthe unit POWERED DOWN
(a)
(b) (c)
(d)
Remember to recover the grommet.
1 2
07897071EN01 revision : 08 43
methods and fabrication ofcable connections
for three pole cables
The RM6 unit arrives on theoperators site equipped withthese fittings in order to connectthe cables.
It is recommended to carefullyfollow the instructions below.
preparation of the cablecompartment
dismantling procedure
(a)
(b)
1
unscrew the flange support (a),panel (b)
1
(c)
(d)
2
unscrew the 2 front bottompanel screws (d); they are heldin place by the chassis stiffeners (c)
2
WARNING
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for the rest of the intervention, you must bepositioned as shown in the illustration below
(a)
(b)
(c)
(a)
(d)
3
4
44 07897071EN01 revision : 08
REMINDER
correct visual
You must have in yourpossession the following3 items:(a): horn grommet(b): front bottom plate(c) : cable flange support
cable fabrication
for three pole cable
3
3 : cut the incoming cable to theright length.Adjust the cable length with thebushing of the RM6 unit.
4
preparation of the horn grommet
4 : slide the horn (a) inside thecable until it is embedded in therear bottom panel (d).
Released for ManufacturingPrinted on 2012/09/10
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(e)
(c)
satisfactory cleaning
5
6
6
X3
7
18 Nm
07897071EN01 revision : 08 45
fitting the cable flangesupport
5
5 : fix the cable flange support (c)under the rear bottom panel usingthe 2 screws (e).
plugging the socket on thebushing
6
1/ Before plugging the socketin remember to clean thebushing and the insideof the socket with a clean clothand then lubricate(see previous section).
cable clamping
Released for ManufacturingPrinted on 2012/09/10
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22
2
2
(b)
satisfactory cleaning
46 07897071EN01 revision : 08
reassemble the frontbottom panel
8
(b)
2 mounting screwsperform the removalactions in reverse order
fitting the panels
Fit the 2 top plates on the cableconnection compartments,(6 screws per HM6X16 plate).
If the cable compartmentis fitted with an internal arcingprotection, put back theprotection.
Ensure that you respect thelayers.1 plate + 1 insulator + top plate.
access to the MVcompartment
Put back the front panels on thecable connection compartments(2 HM6x16 screws per panel).
Put back the fuse compartmentcover.
LV connectionAccess to the LVcompartment
Open the LV compartment accesstrunking by removing the 6HM 6X16 screws.Remove the trunking vertically.
Released for ManufacturingPrinted on 2012/09/10
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DANGERthe following operationshould be performed withthe unit POWERED DOWN
1
2
35
565
35
225
290
120 80
110
85 7
37
12
200
SCALE0.100
1 2 3 4
1
1 2
4
3
AUTHORISED
DRILLINGZONE
07897071EN01 revision : 08 47
LV compartmentcustomer power supply
without LV compartment
sealable screw
HM6.12 screw
1 : Remove the 6 HM6.12 screws,and the 2 sealable screws.
2 : LV connecting terminal
customer power supply
access preparation
customer LV power supply
A : drill a hole in theLV compartment sheeting (1)to the desired diameter.
CAUTION
to avoid all risk of damage,the drilling zones mustbe respected
Released for ManufacturingPrinted on 2012/09/10
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2non--contractual photo
B
RM6DE--Mt
wiring passage
48 07897071EN01 revision : 08
customer connectionexample
2 : power supply cableprovided by the customer
CAUTION
The customer connection mustguarantee a protection index ofIP3X.
current transformer (CT)intensities andtemperatures
for DE_mt cubicle
CHECK and RESPECT:
The maximum allowable intensity.
This depends on the type of CT(and primary ratio used).
CHECK and RESPECT:The maximum ambienttemperature.
This depends on the type of CTinstalled.
intercubicle link
Released for ManufacturingPrinted on 2012/09/10
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B1 2 3 4 5 6 7 8 14 15 16
24 25 26A
20 21A
07897071EN01 revision : 08 49
switch, circuit---breaker,earthing switchindication2O+2C
B : connection terminal block.(supplied alone or withthe motor mechanism option)
marking the connectionterminal block
Position of the closed HV switch:terminals 1--2 and 5--6.Position of the open HV switch:terminals 3--4 and 7--8.Position of the closed earthingswitch: terminals 16 ---15Position of the open earthingswitch: terminals 14 ---16
fuse blowingindication(optional supply)
A ; marking the connectionterminal block
fault tripping indicationcircuit---breaker functiononly
(optional supply)
A ; marking the connectionterminal block
Released for ManufacturingPrinted on 2012/09/10
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22 23+
22 23+_ _
A
9 10 11 12 13
openclose
+---
A
power supply
connection terminal block
A
50 07897071EN01 revision : 08
tripping coilThe operation of this accessoryis guaranteed for a supply voltageof +10% and ---15% of nominalvoltage.
(optional supply)
marking the connectionterminal block
CAUTION
follow the polarityof the 24VDC coil
gear motor onfuse---switches or switch orcircuit breaker operatingmechanism
(optional supply)The operation of this accessoryis guaranteed for a supply voltageof +10% and ---15% of nominalvoltage.
Aconnection terminalblock
marking the connectionterminal block
Released for ManufacturingPrinted on 2012/09/10
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AB
C
D
4
3
7
8
CLIC !
07897071EN01 revision : 08 51
pressure switchconnection
The pressure switch checks thepressure of the RM6 unit andtransmits the data via 2 auxiliarycontacts: Level 1 and Level 2.
pressure switch functionaltable
Pressure Pof the RM6 unit(absolute bar)
contact statusLevel 1
contact statusLevel 2
Pressure check on LCD display(DENSITY SWITCH button(2))
P > 1,08 bar Closed Closed Case 1: OK
1,04 bar < P 1,08 bar Closed Open Case 2: OK/LOW
P 1,04 bar Open Open Case 3: NOT OK/VERY LOW
(2) see checks before energisingpage 13
This data is available byconnection (B): 4 wires available under thecable trough for connection to aterminal defined by the customerfor remote relay of the RM6 unitpressure status:
--- wires No.3 and 4: Level 1auxiliary contact
--- wires No.7 and 8: Level 2auxiliary contact
A : heat---shrinkable sheathB : customer power supply
(please refer to the contactscharacteristics table)
C : GMD 216 pressure switchD : pressure switch display
contact characteristics See Start---up instructions.
Operating voltage Inductive load (A)24 Vdc 2,0 L/R = 20 msec
48 Vdc 1,0 L/R = 20 msec
127 Vdc 0,5 L/R = 20 msec
220 Vdc 0,15 L/R = 20 msec
100---240 Vac 1
Released for ManufacturingPrinted on 2012/09/10
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Note the following information:
Sepam model: A or B
Presence of a CSH200 corebalance CT
Supply voltage
Sepam 10 family
Model
B: phase and earth current maximum protectionsettings
A: phase and earth current maximum protectionsettings, logic inputs and communication port
Number of current inputs
4: 3 phase current inputs + 1 earth current input
Sensitivity of earth current maximumprotection
1: standard (0.1...24 In) CT3: very sensitive (0.2...24 A and 2...240 A)CSH200
Supply voltageA: 24...125 V DC and 100...120 V ACE: 110...250 V DC and 100...240 V AC
Sepam 10
52 07897071EN01 revision : 08
connecting a Sepam 10relay
The accessories fitted to the circuitbreaker must be identified beforeconnecting the relay.
1 --- Type of Sepam fitted to yourRM6 (identified by the code on thefront panel of the Sepam)
2 --- RM6 circuit breaker typeD: 200 A
B: 630 A
3 --- Whether the circuit breaker isfitted with a motor operatingmechanism
identificationcode
supplyvoltage
interpreting theidentification code
Using this information, connectthe relay in accordance with theappropriate wiring diagram(below)
Connection of the inputs/outputsand the power supply to the circuitbreaker are made on terminalblock A.The Sepam and circuit breakeraccessories have a commonsupply.
Released for ManufacturingPrinted on 2012/09/10
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07897071EN01 revision : 08 53
motor operated circuitbreaker type B or D withSepam 10A + MX
Standard sensibility
CAUTION
Respect voltage and polarity.
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54 07897071EN01 revision : 08
Sensitive earth default
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07897071EN01 revision : 08 55
Connecting customer terminalbloc
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56 07897071EN01 revision : 08
motor operated circuitbreaker type B or D withSepam 10B + MX
Standard sensibility
ATTENTION
CAUTION
Respect voltage and polarity.
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07897071EN01 revision : 08 57
Sensitive earth default
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58 07897071EN01 revision : 08
Connecting customer terminalbloc
Released for ManufacturingPrinted on 2012/09/10
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07897071EN01 revision : 08 59
circuit breaker type B or Dwith Sepam 10B + MX
Standard sensibility
CAUTION
Respect voltage and polarity.
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60 07897071EN01 revision : 08
Sensitive earth default
Released for ManufacturingPrinted on 2012/09/10
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07897071EN01 revision : 08 61
Connecting customer terminalbloc
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62 07897071EN01 revision : 08
circuit breaker type B or Dwith Sepam 10A + MX
Standard sensibility
CAUTION
Respect voltage and polarity.
Released for ManufacturingPrinted on 2012/09/10
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07897071EN01 revision : 08 63
Sensitive earth default
Released for ManufacturingPrinted on 2012/09/10
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64 07897071EN01 revision : 08
Connecting customer terminalbloc
Released for ManufacturingPrinted on 2012/09/10
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C C
07897071EN01 revision : 08 65
connecting thecommunication port
The Sepam 10A is able tocommunicate via a 2---wire EIA RS485 communication port.
Connection to bus connector C ismade directly without accessories.
A daisy chain connection is usedwhich requires a 150 end---of--- line resistor
Resistor ref: VW3A8306DR
Terminals Connected Information Description
1 C : common. Terminal connected to 0V of the communication interface
2 S : shielding Terminal connected to the Sepam earthing terminal
3 D0 Terminal to be connected to terminal A (or L---) of the supervisor port
4 D1 Terminal to be connected to terminal B (or L+) of the supervisor port
Connection is made directly to theSepam connector C.
connecting a CSH200 corebalance CT
ATTENTION
The CSH200 is not MV insulated. Itshould be fitted to the part of thecable with the earthed screen.
Serious injury may result if thisinstruction is not followed.
The core balance CT must onlymeasure the sum of the phasecurrents. The currents circulatingin the screens of the 3 HV cablesmust be excluded.
Pass the screens earthing braidthrough the CT. Check thedirection the braid passes throughthe CT.
Released for ManufacturingPrinted on 2012/09/10
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I I
D
SW2SWGG
B CA E F
T200I
Q
SW1
SPLIT SENSORS
RM6 pre---equipped with ATS
SPLIT SENSORS
INTERFACE
TERMINAL
BLOCK
INTERFACE TERMINAL
BLOCK
66 07897071EN01 revision : 08
connection Position the CSH200 under theRM6, in the duct, or if this is notpossible, in the raising block. Usethe pre---mounted shielded cablethat is inside the RM6 HVconnection compartment.
installing an ATS(Automatic Transfer System)
This unit automatically managesthe power sources for thedistribution network upstream ofT200 to ensure the availability of...
...the power supply downstream incase of failure of one of thesources.
ACO function ACO (Auto Change Over) is anautomatic power source switchingfunction with two incoming lines(SW1 and SW2).
Network ATS : changeoverbetween two MV network sources(SW1 and SW2) Generator ATS between adistribution system line and agenerator (SW1 and SW2)
Operating mode When the power is lost on theline in service, switch--over tothe other line is automatic.
One line can be given priorityover the other, with return or notto the priority line if necessary.
single line diagram of anAOC function
A : power supplyB,C,D : controle cablesE,F :fault detection cables
other Functions ATS in ON/OFF mode :The ATS system can be switchedON or OFF from the local controlpanel (T200I) or remotely (SCADAsystem).ATS in parallel mode upon Autoreturn:Enables paralleling of the channelsduring the phase of automaticreturn to the priority channel.(allows return to the main linewithout any power interruption)
Generator ON overridecommand:Activation of the ATS and transferon Generator can be activatedupon an order.
allows periodic maintenance testsof the ATS/Generator system forexample.
Released for ManufacturingPrinted on 2012/09/10
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SINGLE LINE DIAGRAM OF AN BTA FUNCTION 2/3
Interfaceterminalblock
Powersupply
Controlcables
Faultdetectioncables
Split sensors
Interfaceterminalblock
Split sensors
07897071EN01 revision : 08 67
BTA function BTA (Bus Tie Automatism) is anautomatic power source switchingfunction with 2 incoming lines(SW1 and SW2) and a couplerswitch (SW3).
Operating mode Standard mode:When the power is lost on one line,the automatic function opens theline in question and closes thecoupler switch. The coupler switchis conditioned by the absence offault current on the main powersource.
Locking mode after loss ofpower following switch--over:After automatic switch---over instandard mode, the power supplyis checked over a configurableperiod. If the power is lost duringthis period, the SW3 couplerswitch is opened and theautomatic function is locked.
CAUTION
The switching function will notwork with faulty batteries.Remember to check the T200Ibatteries regularly
(see T200I manual).
installing an ATS/ACO The following equipment isrequired in order to install an ATSwith ACO (Auto Change Over).--- RM6 pre---equipped for theATS function--- 1 T200I support kit--- 1 T200I (TI04M-- -- --ABBM22)--- 2 pilot wires
--- 2 CTs (optional split sensors orpre---equipped)
--- 2 wires for CTs
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68 07897071EN01 revision : 08
fitting the T200I support kit
CAUTION
Do not transport the RM6 + T200Ionce assembled.
The kit can be fitted to the left orright of the RM6.The T200I earthing cable (A)should be connected to the RM6earth bar.
installing the T200I andconnecting it to the RM6
Fit the RM6 connection cables (A)and connect them to the interfaceterminals (B) in the RM6 LVcompartment.
CAUTIONCAUTION
Take care with channel markingsand mismatch.
The ACO unit is only available onchannels 1 and 2 of the T200I.
B
B
A
Released for ManufacturingPrinted on 2012/09/10
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12
34
5
6
78
9
10
VD23
INTERFACE TEMINAL BLOCK
VPIS VO
AVAILABLE
AVAILABLE
Channels 1 to 4fault reset output
lockingthe source transfer
Channels 1 to 4external indicatorlamp
07897071EN01 revision : 08 69
switch wiring diagram
fitting the T200I enclosure Fit the T200I and earth theenclosure (diameter 8 earth stud).
Use the instructions on the CDsupplied with the T200I to:--- fit and connect the corebalance CTs
--- fit and connect the battery
--- connect the AC supply
locking the source transfer This input makes it possible toforbid commands from:
--- the local control panel
--- the automatic switchingfunction
--- the supervisor
To be wired to terminal J1 of theT200I, terminals 1---2.
RM6 circuit breaker complete witha Sepam 10 relay, terminals29---30.
RM6 circuit breaker complete witha VIP relay, terminals 20---21.
Released for ManufacturingPrinted on 2012/09/10
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threshold paramater
indicator
indicator
SW 1
SW 2
SW 1
SW 2
3 4 5 6
V1.V2.V3.V0
V1+V2+V3+V0
R1
3 4 5 6
R1
U12+U13+U23
U12.U13.U23.
3 4 5 6U12+U13+U23
U12.U13.U23.
EARTHED OR IMPEDANTGROUNDING
ISOLATED NEUTRAL COMPENSATED NEUTRALVOLTAGE
DETECTOR
70 07897071EN01 revision : 08
detection sequence(ATS/VD23)Configuration: voltages V1,V2,V3,direct mode
R1: terminal = relay restposition: voltage loss on at leastone of the phases
R2: terminal = relay restposition: voltage presence on atleast one of the phases
A configurable time delay isapplied for control of R1and R2:T12 = time delay for R1changeover upon voltage lossT11 = time delay for R1changeover upon voltage recoveryT21 = time delay for R2changeover upon voltage lossT22= time delay for R2 changeoverupon voltage recovery
suggested choice for VD23settings
recommendated settingsthresholds
Phase voltage detection 50%
Voltage detection--- residual earth fault voltage 54%
T200I specific settings For each channel, set the controland automation parameters
Access Control & Automationconfiguration
RM6 control settingsStandard control Standard
Await return of switch command position time delay 5000 ms
Await return of circuit---breaker command position time delay 14000 ms
Non---complementarity filtering time delay 3000 ms
Operating time delay 500 ms
Released for ManufacturingPrinted on 2012/09/10
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Mode selection Measuringmode
Test mode
Configuration modeParameters defined
by micro switches
Parameters setupmodeTo set the parametervalues, see thesection below
Calibration mode
Productname
Softwareversion
Network frequencyDigitstest
Type ofmeasurement
Relayoutput
Phase1
Phase3
Phase2
Residualvoltage
line---to---line inverted measured measured measured measured
line---to---neutral direct notmeasured
notmeasured
notmeasured
notmeasured
Voltagepresence
Voltageabsence
Phase voltagethreshold
Residual voltagethreshold
Activation timedelay R1 (direct)
Release time delayR1 (direct)
% of nominal voltage(10% increments)
% of nominal voltage(10% increments)
0 to 1 s (0.1s increments)1 to 21 s (2s increments)
% of nominal voltage(10% increments)
0 to 1 s (0.1s increments)1 to 3 s (0.5s increments)
0 to 1 s (0.1s increments)1 to 21 s (2s increments)
0 to 1 s (0.1s increments)1 to 3 s (0.5s increments)
Phase voltagethreshold
Activation timedelay R2 (direct)
Release time delayR2 (direct)
Automaticcalibration
Forcedcalibration
Set to OFF to retain the last calibrationperformed
Calibration performed normally
Error in calibration:voltage levels too low
to
to
to
to
to
to
to
or
1s
or
07897071EN01 revision : 08 71
parameter display(ATS/VD23)
The and buttons allownavigation in the parameter treestructure in accordance with thefollowing diagram. At any time, apress on the Esc key (Return)allows you to return to thepreceding stage.
Configuration ofthresholds and timedelays(ATS/VD23)The parameter values (whitescreen in the above diagram) canbe modified as follows:
When the value of theparameter is displayed, a press on
the key causes the display toflash for 5 s
During flashing, presssuccessively to display thedesired value
Confirm this value by pressing the
button; without confirmationwithin a period of 15 s, returnto display of the parameterswithout change in the value.Eachpress on the Esc button takesyou back to the preceding stage.
Released for ManufacturingPrinted on 2012/09/10
-
12
34
5
6
78
9
10
VD23
VPIS VO
R1
MANUFACTURING WIRE
INTERFACE TEMINAL BLOCK
AVAILABLE
AVAILABLE
13 14 15 16 17 18 19 20
R1 R2
+ ---
24V---48V
VD23
A
A
72 07897071EN01 revision : 08
VD23 relay only
Wiring of VD23 when there is no48V DC motor
wiring reference accordingconfiguration or installationtype
Released for ManufacturingPrinted on 2012/09/10
-
CA
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
5 4 2 3 1 6 7
D
E
F
6
7
8
910
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
910
1
2
3
4
5
6
7
8
910
1
2
3
5
6
7
8
9
10
1
2
3
4
5
6
7
8
910
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
4
Y Y Y Y
07897071EN01 revision : 08 73
fault current detectorselectivity
The Imax and Io thresholds mustbe configured corresponding tothose configured on the protectionof the upstream system circuitbreaker.
The thresholds and time delays tobe configured on the T200I mustbe slightly lower than those of theupstream circuit breaker protection
in order to allow the T200I todetect the presence of the faultcurrent before the upstream circuitbreaker opens.
For the other parameters, usethe instruction manual on the CDsupplied with the T200I
remote controlConnecting the RM6to the Talus 200 remotecontrol interface.
A : TALUS 200 remote controlinterface
B : connectors (of the Harting type)C : connecting leads
cabling a connectinglead
D : RM6 terminal blockE : connection leadF : harting contact pin
polarisation of theHARTING connectorsTrunnion positions.pin side views
PLUG CONNECTORS
SOCKET CONNECTORS
polarisation is archivedby screw---on trunnions
Released for ManufacturingPrinted on 2012/09/10
-
74 07897071EN01 revision : 08
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