SAURABH ARYAH. No. 7 Sector 2 Rohtak, HaryanaEmail: arya.saurabh.84@gmail.comPhone: +917506243431

Job ObjectiveTo bring about a change in people’s lives

Academic Credentials Bachelor in Engineering in mechanical engineering with 59% from CITM

(MDU), FARIDABAD (2003-2007). 12th from CBSE with 70% marks from Model School, Rohtak (2002). 10th from CBSE with 72% marks from Model School, Rohtak (2000).

Career Feature Assistant Manager @ Godrej Interio, Mumbai

Process Engineering/Automation Department

Experience

Godrej Interio - Godrej & Boyce Mfg Co Ltd Mumbai : Process Engineering –

Jun 2013 – Currently working (as Assistant manager) SKH SMC Pune : New Product Development – From Sep 2010 to Jun 2013

(as Senior Executive) LPS Export : Marketing department – design & development of special items

Sep 2007 - Aug 2010 (as Design Engineer)

(Godrej Interio – Process Engineering)

Responsibilities:

Design and Development Drive Component Level Design for Manufacturability

Collaborate with Design Engineering to understand design changes

Develop and understand component level manufacturing requirements

Understand, Document, and Drive component level assembly process

Maintain detailed component level process documentation and findings

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Prototype Process Development Research of existing (video recordings) & development of new manufacturing processes

Doing time motion study of the existing processes & estimating proposed time motion studies

of new processes to understand realistic production outputs

Creating detailed documentation of Manufacturing Instructions, Process Definition, and

Process Requirements based on above

Defining Process, Equipment, and Layout for prototype workstations

Development of specifications for custom prototype equipment in the form of detailed RFQ for

the in house our outsourced suppliers

Laying out validation criteria for custom prototype equipment to test the validity of the final

implementation

Collaborate with small teams on in-house development of novel and complex manufacturing

equipment and fixtures to support prototype builds

Closely collaborating with external equipment integrators on custom manufacturing equipment

design to support prototype builds

Production Process Development Defining Process, Equipment, and Layout for production workstations

Development of PFMEA Documentation

Development of specifications and requirements for automation equipment

Develop validation criteria for custom production automation equipment

BOM/ Cost estimation of the proposed system in case of small customized SPMs

Conceptualizing the final end to end custom line to be implemented

Making 3D models / layouts / simulations of the proposed solutions

Scouting for appropriate & cost effective solution providers in lines with the laid out

requirements

Collaboration with external equipment integrators on custom manufacturing equipment design

Creating comparison criteria for the machine elements, capabilities

Finalizing the deliverables before going ahead with machine procurement

Follow ups for getting the PO generated for the SPM /mechanized solution

Conducting DAPs to bridge gaps between user’s primary/ secondary requirements & machine

designer’s perspective

Designing concept HMI layouts & functionality screens for the user

Arranging material for trials at machine manufacturer’s end

Conducting initial trials at the manufacturer’s end

Executing Production Automation Equipment Validation Testing

Project handover after successful production runs at agreed upon cycle times

Defining Processes & documentation as per guidelines laid out by ISO 9001/2015, OHSAS

18001, TPM & Business Excellence

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CAPEX Projects executed

Chair Packing Line KTS MIG welding cell Tube bending machine Procurement Weighing Scale Project Pedestal Stiffener Spot welding line Pedestal MIG welding Cell Project management software development 2 Axis Servo Gantry for Seat foam pouring project Robotic release agent spraying line for foaming department

Projects Designed & developed in house

Cupboard Unloading from Overhead Conveyor Chair Drop Testing machine Cupboard door loading on overhead conveyor Seat Stapling mechanism Gluing gantry & curing trolley for Door Stiffener Servo controlled rotary dual chair welding fixture with MIG welding robot

(SKH SMC - New Product Development Department)

Development of welded assemblies & robotic fixturesAll round development of various Volkswagon projects such as Seat structures, Bumpers, ISOfix reinforcement, Lagerbock, Console etc Project management & Welding Fixture development of final / sub-assembliesDAP of fixture /dies developmentManpower training / handling / allocation for all above projectsResponsible for achieving daily / full month targets before handoverPreparation of documentation as per ISO/TS 16949Mapping customer needs based on supply, testing, aesthetics & materials Assigning, ordering, procurement & maintaining measurement tools during trials Support member for development of other processes like machining , powder coating etc Material flow / material storage / material feeding system design Layout development for all above projectEnsuring timeline adherence as given by suppliers Pilot part submission for customer approval & taking proper counter measures accordingly as per feedback from customerWelding distortion analysis / change in welding sequence if requiredTooling development for pipe bending machinePipe bending machine validation for all pipesWelding Feasibility study / parameter establishment / validation

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Teaching of robots for weldingPoka yoke implementation on toolings & fixturesResponsible for safety compliance on robotic fixture linesRobotic simulation of welding fixturesPPAP approval of the projectsArranging Kaizan meetings within the designated groupUpdation of Process flow, PFMEA, control plans during production runDocumentation preparation of APQP, FMEA, PPAP, SOPs, work instructions

Software Skills

Operating System Windows

Design Software Auto-Cad / Catia/ Solidworks/ Autodesk Inventor

Simulation Software Kuka Sim Pro / Panasonic DTPSRobots teaching Kuka, Panasonic, Motoman, OTC, PLCs / HMI Delta, Siemens, Beckhoff Hobby microcontrollers used Arduino Uno/ Mega/ Yun

Hobby Mobile App For AndroidAnalysis / Presentations Microsoft Office (Excel / Power point/ Word)

Innovation Projects taken up Godrej Interio Laqshya :

An intra Godrej Interio strategy building competition wherein teams have to come up with new strategies for exploring untapped markets based on the relevant market research data/ surveys

Secured 1st prize for “Waste to wealth project”

Godrej Sprint : An intra Godrej 90 days “Idea to Prototype” business proposal program where selected teams get to turn their idea into a functional prototype, which is then taken up for implementation after final presentation in front of various Godrej business heads

Idea taken up for sponsorship by Godrej Interio

Project Management Software development : Project management software development for creating & tracking projects, standardizing documentation & control methodology

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Personal Vitae

Father’s Name : Mr. Surender AryaMother’s Name : Mrs. Ranjana AryaDate of Birth : 04-12-1984Permanent Address : H. No. 7, Sector 2, Rohtak, HaryanaContact No. : +91 7506243431E-mail id : arya.saurabh.84@gmail.comPassport (Yes) : J7480169Nationality : IndianCurrent Designation : Assistant Manager (Process Engineering)

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