Sandia Fracture Challenge Microstructure Characterization

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1 Sandia Fracture Challenge Microstructure Characterization Yuxiong Mao, PhD Mark Horstemeyer, CAVS Chair Professor Center for Advanced Vehicular Systems Mississippi State University

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Sandia Fracture Challenge Microstructure Characterization. Yuxiong Mao, PhD Mark Horstemeyer, CAVS Chair Professor Center for Advanced Vehicular Systems Mississippi State University. 15-5PH Stainless Steel Plate. - PowerPoint PPT Presentation

Transcript of Sandia Fracture Challenge Microstructure Characterization

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Sandia Fracture ChallengeMicrostructure Characterization

Yuxiong Mao, PhDMark Horstemeyer, CAVS Chair

ProfessorCenter for Advanced Vehicular

Systems Mississippi State University

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15-5PH Stainless Steel Plate

• Six samples were made from the received specimen to observe the Longitudinal-Transverse (LT1&LT2), Longitudinal-Thickness (LS1&LS2), Transverse-Thickness (TS1&TS2) sections.

• Samples were mounted and polished. Then etched with Vilella's reagent for 90 seconds.

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LT1 & LT2 Before Etch

LT1 Overview LT2 Overview

LT sections are homogeneous. Very few inclusions can be found in these sections.Note the lines here are polish scratches.

Inclusions

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LT1 Before Etch

High Resolution View

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LS1 Before EtchNear Surface

Center

High Resolution View

Overview

Inclusions

Banding and inclusions can be observed in LS sections. The inclusions are aligned along the longitudinal direction. The bands run through the entire sample and are clustered in the center region.

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LS2 Before EtchNear Surface

Center

High Resolution View

Overview

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TS1 Before EtchNear Surface

Center

High Resolution View

Overview

Banding and inclusions can also be observed in TS sections. The bands are shorter compared to those in LS sections.

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TS2 Before EtchNear Surface

Center

High Resolution View

Overview

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Quantitative Analyses of the inclusions observed in LS and TS un-etched sections

Area Fraction(%) Number Density(/um^2) Average Area (um^2)Average NND(um)

LS1 0.1014 4.261E-04 2.379 18.578LS2 0.0825 3.164E-04 2.608 20.318TS1 0.1534 7.093E-04 2.162 16.138TS2 0.1649 8.394E-04 1.965 14.474

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LT1 After Etch: Martensite Dominated

Overview High Resolution View

Homogenous Martensitic matrix covers the entire LT sections.

Martensitic matrix

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LT2 After Etch

Overview High Resolution View

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LS1 After Etch: Ferrite Banding is an Issue

Overview

Banding

Near Surface

Center

High Resolution View

Ferrite Stringer

Banding/segregations can be observed in LS sections. The bands run through the entire sample and are clustered in the center region. The bands are aligned along the longitudinal direction. These segregations may have detrimental effects on the mechanical properties(a).

(a) B. Potter, “NDT of Precipitation Hardened Steels Using Fluorescent Magnetic Particle Testing,” NDT Solution, December 2003

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LS2 After Etch

Overview

Near Surface

Center

High Resolution View

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TS1 After Etch

Overview

Near Surface

Center

High Resolution View

Banding/segregations can also be observed in TS sections. The bands are aligned along the transverse direction and are shorter than those in LT sections.

Banding

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TS2 After Etch

Overview

Near Surface

Center

High Resolution View

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Grain Boundary Segmentation

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Grain Size Distributions: Change Hardening Behavior Locally

Sample LT1 LT2 LS1 LS2 TS1 TS2Average

Grain Size (um)

4.54 4.80 4.01 4.30 3.71 3.56