Same laser 90 100 110 130 150 170 repair manual tractor

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Same 90 100 110 130 150 170 REPAIR MANUAL

Transcript of Same laser 90 100 110 130 150 170 repair manual tractor

Page 1: Same laser 90 100 110 130 150 170 repair manual tractor

Same 90 100 110 130 150 170

REPAIR MANUAL

Page 2: Same laser 90 100 110 130 150 170 repair manual tractor

Table of Contents

GENERAL Methods of tightening nuts and bolts Method of tighteningType of tightening

ENGINE UNIT

GENERAL FEATURES REMOVAL AND INSTALLATIONPreliminary operations Disconnecting the electric cables Detaching the supercharging, fuel lubrication, hydro steering and brake systems Removing the front axle Removing the engine DISASSEMBLY Preliminary operations Tappets, rocker arms, and injectors Air duct - cooling fan Heads and cylinders Pistons, piston pins, and piston rings Crankshaft rear oil seal flange Injection and fuel supply pumps Crankshaft hub Injection regulator unit case Regulator - camshaft Oil sump Lubrication system internal to sump Counter rotating weights Connecting rods and half big end bearingMain bearing support and crankshaft

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Injection pump control rod Oil vapor breather Lubrication duct plugs Rod guide bushes CHECKS AND VERIFICATIONS Replacement of valve guides Valves guides Valves Valve seats Grinding the valve seats Replacing the valve seats Valve springs Rods and rocker arms Rocker arms Cylinders Cleaning Checking the cylinders Pistons, piston pin, and piston rings Cleaning Checking the pistons Checking piston pin and its seat in the piston Checking the backlash between piston rings and seats on pistonChecking the backlash between piston ring ends Connecting rods - half big end bearings and bushes Checking the connecting rod small end bushes Checking the parallelism between connecting rod axes Checking the connecting rod small end Checking the half - bearings Checking the camshaft Checking and replacing camshaft bushes mounted on engine block Checking the camshaft gear Crankshaft, half-main bearings, and main bearing supports Cleaning Checking the crankshaft Checking ovalization and taperof crankshaft pins Cleaning crankshaft inner ducts Checking the counter weights

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Checking camshaft gear and oil sumpChecking the counter rocker gear Checking the main bearings diameterChecking the half main bearings REASSEMBLY Components of engine block Oil vapour breather Oil duct plugs Checking the rocker Union securing oil pressure switch Oil to - turbocharger delivery unionCamshaft lubrication duct cover Piston cooling oil spray nozzlesRod guide bushes Injection pumps control rod Oil filter union Main bearings and crankshaft Injection regulator case rear cover Camshaft Checking the crankshaft end float Connecting rods - half big end bearings and pistons Cylinders Checking piston recess with respect to cylinder upper plane Heads Timing the injection pumps Adjusting the timing system Regulator and regulator case cover Crankshaft pulley hub Rocker arms Injection pumps Rear flanges Connecting the engine stop tie rod Adjusting the intake - exhaust valves Injectors Installing and timing the counter-rotating weights Internal lubrication system External components

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Air duct Support bracket • accelerator control rod Oil filter - engine flywheel INSTALLATION CHECK AND ADJUSTMENTS Checking the engine R P M Adjusting accelerator control Manual checking and registration of accelerator sensitivity Adjusting the injection pump control rodChecking on injection pump control rodAdjusting the extra fuel deviceMotor compressor check TECHNICAL DATA ANDSPECIFICATIONS Technical features Checks and adjustments Tightening torques General specifications SPECIAL TOOLS TROUBLE SHOOTING ANDCORRECTIONS

ENGINE LUBRICATION SYSTEM

ENGINE LUBRICATION SYSTEM General features Oil pump Removal Disassembly Checks and verifications Reassembly

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Installation Engine oil filter Replacement Pressure relief valve Removal Checks and verifications Installation Oil radiator Removal and installation Cleaning Checking the lubrication system pressureTECHNICAL DATA AND SPECIFICATIONS Technical features Checks and adjustments Tightening torques General specifications Fluids and lubricants SPECIAL TOOLS TROUBLE SHOOTING AND CORRECTIVE ACTION

FUEL SYSTEM

GENERAL FEATURES Al-R PRE-CLEANER Removal and installation Cleaning and checks DRY AIR CLEANER Disassembly Cleaning and checks Reassembly FILTER UNIT Removal and installation PIPING Removal Checks and verifications Installation TANKS

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Removal Checks and verifications Tank Hoses Pipes Float Installation FUEL PRE-FILTER Disassembly and reassembly Cleaning and inspections Water drain FUEL SUPPLY PUMP Removal and installation Disassembly and reassembly FUEL FILTERS Removal and installation Filtering cartridge replacementINJECTIONS PUMPS Removal and installation INJECTORS Removal Disassembly Cleaning and checks Injector calibration Spray nozzle tightness check Spray nozzle efficiency check Reassembly Installation EXHAUST SYSTEM Removal and installation Checks and verifications FUEL SYSTEM BLEEDING CHECKS AND ADJUSTMENTS Accelerator control adjustment Hand accelerator lever sensitivity Extra-fuel device adjustment Injection pumps controls rod travel check

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Injection pumps control rod adjustment Engine compression check TECHNICAL DATA ANDSPECIFICATIONS Technical data Checks and adjustments Tightening torques General specifications SPECIAL TOOLS TROUBLE SHOOTING

OVERFUELLING

GENERAL FEATURES CHECKS WITH THE PARTS MOUNTEDON THE TRACTOR Overfuelling pressure checks TURBOCOMPRESSOR AND EXHAUST MANIFOLD Removal Turbo compressor work bench check Radial rotor play check Rotor axle play check Dismounting Checks and controls General controls Rotor accentricity Dimensional checks Remounting Reassembly of the turbocompressor and exhaust manifolds TECHNICAL DATA AND SPECIFICATIONS Technical data Checks and adjustments Tightening torques General prescriptions SPECIAL TOOLS TROUBLE SHOOTING AND CORRECTIVE ACTION

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GEARBOX CLUTCH

GENERAL FEATURES CLUTCH PEDAL Removal Checks and verifications Installation Adjustments CLUTCH MASTER CYLINDER Removal Disassembly Checks and verifications Reassembly Installation CLUTCH OPERATING CYLINDER Removal Disassembly Checks and verifications Reassembly Installation HYDRAULIC SYSTEM PIPING Checks and verifications Removals and installations HYDRAULIC SYSTEM BLEEDING CLUTCH Disassembly Checks and verifications Flywheel Pressure plate Clutch disk Fork, sliding sleeve, and thrust bearing Reassembly TECHNICAL DATA AND SPECIFICATIONS Technical features Checks and adjustments General specifications SPECIAL TOOLS

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TROUBLESHOOTING AND CORRECTIONS

GEARBOX

GENERAL FEATURES PRELIMINARY OPERATIONS Rear gearbox pump cover removal Removal of axle shaft side supportEngine gearbox separation Removal and reattachment of back andfront gearbox EXTERNAL GEARS Dismounting Checks and controls Remounting FRONT GEARBOX Rods and forks DismountingChecks and controls Remounting Testing Shafts and gearing Dismounting Preliminary operations Gearbox with mini reduction gear and reversalGearbox with super reduction gear and reversalStandard gearboxChecks and controls Remounting Preliminary operations Gearbox with mini reduction gear and reversalCEE CEE Gearbox counter shaft Super reduction and reversal gearboxReversal shaft Standard gearboxFinal operations

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Checks and adjustments Play adjustment of the gearbox main and counter shaft bearings Play adjustment of clutch shaft Epicyclic reduction gear with super reduction play adjustmentEE rra REAR GEARBOX Epicyclic reduction gear Dismounting Checks and controls Remounting Testing Clutch PTO Dismounting Checks and controls Remounting Remounting Adjustments Shaft PTO for front traction Dismounting Checks and controls Remounting Crown gear and pinion Dismounting rm ceh Checks and controls Remounting Adjustment Differential blocking system TECHNICAL DATA ANDSPECIFICATIONS Technical data Checks and controls Tightening torques General prescriptions TROUBLE SHOOTING ANDCORRECTIVE ACTION SPECIAL TOOLS

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GEARBOX LUBRICATIONSYSTEM

GEARBOX LUBRICATION SYSTEM General features Oil pump Removal Installation Oil filters Replacement Pressure relief valve Replacement Oil radiator Removal and installation Cleaning TECHNICAL DATA AND SPECIFICATIONS Technical details General specifications SPECIAL TOOLS

CLUTCH PTO

GENERAL FEATURES CLUTCH CONTROL LEVER Removal Checks and verifications Installation Adjustment CLUTCH Removal Disassembly (Clutch VALEO) (Clutch SAME) Checks and verifications (Clutch VALEO) Reassembly (Clutch SAME) Installation Adjustments

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Play adjustment between the starter piston and the band brake Clutch operating-pressure check Adjustment of play between the manifold and the clutch body Adjustment of the distributor piston position HYDRAULIC PUMP Removal Disassembly Checks and verifications Reassembly Installation TECHNICAL DATA AND SPECIFICATIONS Technical data Checks and adjustments General prescriptions SPECIAL TOOLS TROUBLE SHOOTING ANDCORRECTIVE ACTION

FRONT AXLE

GENERAL FEATURES FRONT AXLE ASSEMBLY Removal Checks and verifications Installation POWER STEERING Removal Disassembly, checks and verifications, reassembly Installation STEERING TIE RODS Removal Checks and verifications Installation STEERING CENTRE LEVER Removal and installation Checks and verifications WHEEL HUB

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Disassembly and reassembly Checks and verifications WHEEL SHAFT Disassembly and reassembly Checks and verifications TRACK VARIATION TOE-IN CHECK END - FLOAT ADJUSTMENTTECHNICAL DATA AND SPECIFICATIONS Technical data Checks and adjustments Tightening torques General specifications TROUBLE SHOOTING ANDCORRECTIONS

FRONT DRIVING AXLE

GENERAL FEATURES FRONT DRIVING AXLE ASSEMBLYRemoval and installation ROCKING MOUNTINGS Removal and installation Checks and verifications HUB Disassembly Checks and verifications Pins Bearings Fork and axle body Axle shafts Reassembly

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Fork bearings preload adjustmentEPICYCLIC REDUCTION GEARDisassembly Checks and verifications Pins and gears Bearings Reassembly CROWN WHEEL AND PINION Disassembly Checks and verifications Flange supporting differential Crown wheel and pinion Differential casing Reassembly Pinion crown wheel position adjustmentDIFFERENTIAL LOCK SYSTEM General features Disassembly Checks and verifications Reassembly and adjustment TOE-IN CHECK STEERING ANGLE ADJUSTMENT TECHNICAL DATA ANDSPECIFICATIONS Technical data Checks and adjustments Tightening torques General prescriptions SPECIAL TOOLS TROUBLE SHOOTING ANDCorrections

BACK AXLE

GENERAL FEATURES REMOVAL DISMOUNTING

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CHECKS AND VERIFICATIONS Gear teeth and grooves Bearings Bell axle shaft support REASSEMBLY INSTALLATION Spring load adjustment of tapered roller bearing Adjustment of the axle shaft ball bearing positions Track variation TECHNICAL DATA ANDSPECIFICATIONS Tightening torques General prescriptions SPECIAL TOOLS TROUBLE SHOOTING ANDCORRECTIVE ACTION

BRAKES

GENERAL FEATURES SERVICE BRAKES Pedal assembly Removal Check and verifications Installation BRAKE MASTER CYLINDER Removal Disassembly Checks and verifications Reassembly Installation BRAKES HYDRAULIC SYSTEMPIPING Checks and verifications Removals and installations FRONT BRAKES Disassembly

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Checks and verifications Reassembly REAR BRAKES Disassembly Checks and verifications Reassembly HYDRAULIC SYSTEM BLEEDINGPARKING BRAKE Control lever Removal Disassembly Checks and verifications Reassembly Installation Brake unit Disassembly Checks and verifications Reassembly * DISTRIBUTOR FOR TRAILERHYDRAULIC BRAKING Removal Installation TECHNICAL DATA ANDSPECIFICATIONS Technical features Check and adjustments Tightening torques General specifications TROUBLESHOOTING ANDCORRECTIONS

WHEELS AND TYRES

CHECK OF TYRE CONDITIONExcessive wear DISMOUNTING AND REMOUNTINGOF WHEELS

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HYDROSTATIC STEERING

GENERAL FEATURES STEERING WHEEL AND STEERINGCOLUMN Removal Disassembly Checks and controls Remounting Reassembly DISTRIBUTOR Removal Dismounting Cleaning checks and controls Remounting Axial play adjustment Reassembly POWER STEERING HOUSING Double effect for 4 wheel/drive tractor Removal Dismounting Checks and controls Remounting Reassembly Single effect for 2 wheel/drive tractor Removal Dismounting Checks and controls Remounting Reassembly OIL TANK Removal Dismounting Checks and controls Remounting Reassembly

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PIPING Checks and controls Flexible pipes Rigid pipes Unions Replacement Pipes leading out of the distributorPipes entering and coming out of the pump RESOUNDER Replacement OIL PUMP Removal Dismounting Checks and controls Remounting Installation COMPLETE HYDRAULIC CIRCUIT Safety valve calibration check Removal of air Oil removal TECHNICAL DATA ANDSPECIFICATIONS Technical data Controls and adjustments Tightening torques General prescriptions Lubricants SPECIAL TOOLS TROUBLE SHOOTING ANDCORRECTIVE ACTION

COMPLETE CABINE

COMPLETE CABINE Dismounting Preliminary operation Gear engagement lever

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Locking leverage differential and P T O Double traction engagement leverage and parking brake Auxiliary distributor tie rod and hydraulic hoister tie rod Electrical connection Hydrostatic steering circuit pipe Cab removal Installation CAB ROOF AND INSIDE ROOF TRIMCab roof Removal and installation Sun roof Removal and installation Inside roof trim Removal and installation DOOR Complete door Removal and installation Lock and handle Removal and installation Glass and gasket Removal Installation WINDOWS Side windows Removal and installation Rear window Removal and installation FIXED GLASS AND GASKET Front glass Removal Installation Rear glass Removal Installation DASHBOARD Instrument panel Removal and installation

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SEATS Sable seat Removal and installationDismounting Checks and controlsRemounting Grammer seat Removal and installationRemoval Checks and controls Remounting Bostom seat Removal and installationDismounting Checks and controls Remounting INSIDE TRIM Removal Post, sill and cross trim Left wheelhouse trim Right wheelhouse trim Floor trim Installation FINISHING PROFILE AND EXTERNAL ACCESSORIESFinishing profile Removal and installationExternal accessories Removal and installationHOODS Upper hood Removal and installationHood position adjustment Upper hood Dashboard frame Side hoods MUDGUARDS Rear mudguard

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Removal and installationFront mudguards Removal and installationTECHNICAL DATA AND

LIFTING GROUP

GENERAL FEATURES Description Distributor functional diagram Lifting phase Neutral phase Lowering phase OIL FILTER Replacement OIL PUMP RESOUNDER Replacement LIFTING HOUSE Removal Dismounting Cover Lifting control arms Distributor Cylinder and piston Distributor control lever Secondary distributor removalChecks and adjustments Remounting Reassembly DISTRIBUTOR Removal Assembled distributor checks Dismounting Distributor control lever Distributor body Rear body

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Front body Checks and adjustments Remounting Reassembly LIFTING MECHANISM Removal Checks and controls Reassembly Dismounting Checks and controls Remounting Reassembly SECONDARY HYDRAULICCYLINDER Removal Dismounting Checks and controls Remounting Reassembly LIFTING CONTROL LEVER Removal Levers inside of the cabin Support levers Co-axial shaft Reassembly PIPING Checks and controls Replacement CHECKS AND ADJUSTMENTS Adjustment of the position controlExternal controls of the lifting housing Lifting housing inside controlsChecking of the strain command Checking of the lifting sensitivity Checking and adjustment of maximum operation pressure Control of the working pressure TECHNICAL DATA AND

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SPECIFICATIONS Technical data Control and adjustments Tightening torques General prescriptions SPECIAL TOOLS TROUBLE SHOOTING AND

SUPPLEMENTARY HYDRAULIC CIRCUIT

GENERAL FEATURES Description Working diagrams Neutral phase Working phase OIL FILTER OIL PUMP SAFETY VALVE Checks and adjustment of maximum operating pressure Disassembly and reassembly Disassembly Checks and verifications Reassembly DISTRIBUTORS Disassembly Simple/double effect distributor Disassembly Checks and verifications Reassembly Simple/double effect distributor with automatic centering (Kick out effect) Dismounting Checks and verifications Reassembly Checks and adjustment of the automatic centering pressure calibration device Double effect distributor with float position Disassembly Checks and verifications

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Reassembly Installation Transformation of distributor fromdouble to single effect DISTRIBUTOR CONTROL LEVER Disassembly Reassembly Control rod length adjustment PIPES AND FITTINGS Checks and verifications Replacement WORKING PRESSURE CHECK OF THE IMPLEMENT TECHNICAL DATA AND SPECIFICATIONS Technical data Checks and adjustments Tightening torques General specifications SPECIAL TOOLS TROUBLE SHOOTING AND CORRECTIONS

ELECTRICAL LIGHTING

HEADLIGHTS Front headlights Removal and installationBulb replacing Rear headlamps Removal and installationBulb replacing SIDE LIGHT GROUP Removal and installation Bulb replacing FRONT HEADLIGHTS____Removal and installation Disassembly and reassembly Bulb replacing

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REAR LIGHTING GROUP Removal and installation Bulb replacing NUMBER PLATE LIGHT Removal, bulb replacing, installationINTERNAL LIGHTING Cabin roof light Removal and installation Bulb replacing WINDSCREEN WIPERS Removal and installation WINDSCREEN WASHER Removal and installation REAR LIGHTING GROUP Removal and installation Bulb replacing NUMBER PLATE LIGHT Removal, bulb replacing, installationINTERNAL LIGHTING Cabin roof light Removal and installation Bulb replacing WINDSCREEN WIPERS Removal and installation WINDSCREEN WASHER Removal and installation

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