SALES BULLETIN MEASUREMENT SOLUTIONS - …info.smithmeter.com/literature/docs/sb0a012.pdf · SMITH...

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SMITH METER SKIDS AVAILABLE DIRECT FROM FMC TECHNOLOGIES Smith Meter equipment, from FMC Technologies, has long been the standard for loading and blending ethanol or biodiesel and other biofuels. Now terminal owners and operators can have precision load rack skids direct from FMC Technologies. The same engineering professionals who design the world-renowned Smith Meter measuring equipment have designed biofuels blending skids to precise global specifications. Smith Meter® Integrated Biofuels Blending Skids The Environmental Protection Agency’s (EPA) demanding renewable fuel standards (i.e., RFS2) require stringent fluid handling and measurement accuracy – the kind of accuracy Smith Meter equipment is known for. Your terminal operation demands properly designed and fitted skid-mounted equipment to maximize your return-on-investment. We put you first. And keep you ahead. SALES BULLETIN MEASUREMENT SOLUTIONS

Transcript of SALES BULLETIN MEASUREMENT SOLUTIONS - …info.smithmeter.com/literature/docs/sb0a012.pdf · SMITH...

Page 1: SALES BULLETIN MEASUREMENT SOLUTIONS - …info.smithmeter.com/literature/docs/sb0a012.pdf · SMITH METER SKIDS AVAILABLE DIRECT FROM FMC TECHNOLOGIES Smith Meter equipment, from FMC

SMITH METER SKIDS AVAILABLE DIRECT FROM FMC TECHNOLOGIES

Smith Meter equipment, from FMC Technologies, has long

been the standard for loading and blending ethanol or

biodiesel and other biofuels. Now terminal owners and

operators can have precision load rack skids direct from

FMC Technologies. The same engineering professionals

who design the world-renowned Smith Meter measuring

equipment have designed biofuels blending skids to precise

global specifications.

Smith Meter® Integrated Biofuels Blending Skids

The Environmental Protection Agency’s (EPA) demanding

renewable fuel standards (i.e., RFS2) require stringent fluid

handling and measurement accuracy – the kind of accuracy

Smith Meter equipment is known for. Your terminal operation

demands properly designed and fitted skid-mounted equipment

to maximize your return-on-investment.

We put you first.And keep you ahead.

SALES BULLETIN MEASUREMENT SOLUTIONS

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» Experience: Over 80 years of experience in terminal applications worldwide; more than any other supplier

» Worldwide sales and service: Local support before and after the sale

» The right meter: Smith Meter Positive Displacement and Turbine Meters

» Accessories: Mechanical or electronic controllers, control valves, temperature compensators, transmitters, strainers and air eliminators

» Worldwide approvals: Our equipment meets (or exceeds) most weights and measures, electrical and mechanical design code requirements – worldwide

FMC Technologies provides cost effective system integration with a flexible approach and open architecture products such as the Smith Meter AccuLoad® preset. Using only FMC Technologies equipment and electronics ensures custody transfer accuracy and performance.

FMC Technologies is the leading supplier for terminal measurement equipment with:

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BENEFITS

» Standard pre-packaged skids support up to four blend streams

» Standard blend rates range from 2% to 25% at a typical loading rate of 600 GPM

» Small skid footprint is suitable for new or retrofit upgrade installations

» Standard skids accommodate a variety of blending techniques including ratio, sidestream, and wild-stream blending

» Pre-packaged skids reduce cost and terminal downtime

» “Best-in-industry” measurement expertise

» Full support of FMC Technologies global customer distribution and field service network

Tank Truck Loading Rack Solutionsfor Ethanol or Biodiesel Blending

PROVEN, RELIABLE, ACCURATE

FMC Technologies integrated biofuels blending modules meet

the needs of a convenient, turnkey solution complete with

state-of-the-art metering technology and supported with a

comprehensive load rack product portfolio.

We incorporate the latest metering technology for positive

displacement and turbine meters, along with digital flow

control valves to provide optimum measurement accuracy.

Our skids integrate into existing blending-capable presets,

such as the Smith Meter AccuLoad® III. These blending presets

can quickly be reconfigured on-site, from straight product

loading to sidestream or ratio blend loading, resulting in

highly accurate biofuel blends.

At FMC Technologies, our core business is custody transfer

measurement and flow control. Our expertise in custody

transfer measurement, combined with our knowledge of

loading rack operating conditions, make us the best

choice for designing and building

biofuels blending systems

for your business. Choose

FMC Technologies to

build your next

biofuels blending

skid, already

designed to meet

your specific needs.

Smith Meter Model 210 RP Digital Flow Control Valve

Smith Meter E-Type Strainer

Smith Meter Genesis Positive Displacement Meter

“The same engineering professionals who design the world-renowned Smith Meter measuring equipment also design biofuels skids to precise global specifications. Why settle for less?”

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BLENDING SYSTEM COMPONENTS

» 2" Metering streams consisting of:

- PD or turbine meters

- Digital control valves

- Pressure gauges

- Prover takeoffs with cam and groove fitting and dust cap

- Optional outlet isolation valve (standard on single stream)

» 4" inlet header with strainer and isolation valve

» Thermal relief port

» RTD’s and calibration test ports

- Note: 2" Genesis PD meter available with integral RTD

FABRICATION SPECIFICATIONS

» 150 lb ANSI rating

» Pipe welding per ASME B31.3

» 10% x-ray examination per ASME B31.3

» Hydro test – 1.5x for 1 hour

» Electrical – rigid conduit, fittings and wiring from meter,

valve and temperature probe to AC/DC junction boxes

per NFPA 70: NEC for hazardous (classified) locations

» Post weld heat treat option (recommended for ethanol service)

» Powder coated structural steel and piping

APPLICATIONS

» 1 through 4 position vertical designs using 2" PD meter

- Flow Range: 3 to 150 GPM, 12 to 567 LPM

- Target Applications: Ethanol – E10 (future E15) and

Biodiesel – B2 to B20

» 1 through 4 position vertical design using 1.5" turbine meters

- Flow Range: 13 to 130 GPM, 50 to 500 LPM

- Target Applications: Ethanol – E10 (future E15)

» 1 through 4 position vertical designs using 2" turbine meters

- Flow Range: 25 to 250 GPM, 95 to 950 LPM

- Target Applications: Ethanol Blending

Smith Meter Genesis™ Series PD Meters

Smith Meter Guardsman™ L Series Turbine Meters

Smith Meter 200 Series Digital Control Valves

Smith Meter Strainers and Line Accessories

Smith Meter Product Offering

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Blending Methods

Typically the term ratio blending is used where the biofuel

stream is mixed with the main product stream “downstream”

of the main product meter. One electronic controller device

manages all flow streams. (Illustrated is a three stream

metering system). With this blending method, the biofuel

stream is considered part of the custody transfer metering.

The main advantage for Ratio Blending is that all final

components are individually and accurately measured,

thus enabling correct inventory reconciliation. This method

provides the most accurate final custody transfer volume

information.

Side stream blending, an alternative to ratio blending, is

where the biofuel meter stream is mixed “upstream” of the

main product stream delivery meter, which measures the

total of the delivered blend product. (Illustrated is a three

stream metering system). The volumes of each product are

derived by subtracting the secondary component total from

the delivery total. These volumes are then available for

inventory reconciliation. Thus, the accuracy of this method

is dependent on the precision of the product meter at each

individual arm. The biofuel stream must be pumped into the

main product stream at a higher pressure in order to get the

product into the main line. This alternative method aids in

the mixing process as the blended product passes through

a meter that mechanically mixes,or integrates the fuel.

RATIO BLENDING

SIDE STREAM BLENDING

Load Rack

Smith MeterAccuLoad III

Blending Presets

Gasoline

Gasoline

Gasoline

Ethanol

Biofuel Blending Skid

Smith MeterAccuLoad III

Blending Presets

Diesel

Load Rack

Diesel

Diesel

Biodiesel(B100)

Biofuel Blending Skid

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General Configurations

A

B1

E

B2

D

C

F(2)

JG

M

L

K

H NO

L

M

P

F(1)

T

SQ

R

U

A

B1

E

B2

D

C

F(2)

JG

M

L

K

H NO

L

M

P

F(1)

T

SQ

R

U

BIOFUEL SKID OVERALL DIMENSIONS

Inches (mm)2" Genesis PD Meter

2" Turbine Meter

1.5" Turbine Meter

A 78.9" (2,004)

B1 Option(Master Meter)

15.0" (380)

B2 Option(Prover Tank)

50.3" (1,276) 75.3" (1,913) 67.2" (1,707)

C 76.0" (1,929) 101.0" (2,566) 92.9" (2,359)

D 83.1" (2,110) 108.1" (2,747) 100.0" (2,540)

E 4.5" (115)

F1 2 Stream Manifold

4.1" (105)

F2 4 StreamManifold

16.4" (416)

G 16.4" (416)

H 32.7" (831)

J 30.4" (771)

K 60.7" (1,542)

L 10.2" (259)

M 20.4" (517)

N 24.6" (625)

O 50.0" (1,269)

P 14.5" (367)

Q 36.0" (914)

R 46.0" (1,168)

S 32.0" (813)

T 42.0" (1,067)

U 0.9" (22)

Prover Take Offs MM Option

A

B1

E

B2

D

C

F(2)

JG

M

L

K

H NO

L

M

P

F(1)

T

SQ

R

U

Prover Take Off PT Option

A

B1

E

B2

D

C

F(2)

JG

M

L

K

H NO

L

M

P

F(1)

T

SQ

R

U Bottom View

Top View – 4 Stream Manifold Top View – 2 Stream Manifold

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Catalog Code

1 2 3 4 5 6 7 8 9 10 11 12

BFS 4 PD 21R B PT BV 16 G N Y N

1 4 Stream Manifold; Unused Streams Blind Flanged Off.2 2 Stream Manifold; Unused Streams Blind Flanged Off.

Position 1: Type of Equipment

BFS - Biofuel Skid

Position 2: Number of Metering Streams

1 - One Stream1

2 - Two Streams1

3 - Three Streams1

4 - Four Streams1

5 - One Stream2

6 - Two Stream2

Position 3: Meter Type/Size

PD - 2" Genesis PD Meter

T1 - 1.5" Turbine Meter

T2 - 2" Turbine Meter

Position 4: Control Valve Type

21R - 2" 210 Reduced Port Control Valve

215B - 2" 215 V-Ball Valve

Position 5: Product Service

(Elastomer Compatibility)

B - Biodiesel

E - Ethanol

O - Other

Position 6: Prover Takeoffs

PT - Volumetric Prover Tank

MM - Master Meter/SVP

Position 7: Meter Stream Isolation Valve Type

BV - 2" Ball Valve

DB - 2" Double Block and Bleed

Position 8: Electrical Power

15 - 110 VAC @ 50 Hz

16 - 120 VAC @ 60 Hz

25 - 220 VAC @ 50 Hz

26 - 240 VAC @ 60 Hz

Position 9: Temperature Probes

N - None

S - One per Meter Stream

H - One in Common Inlet Header

G - 2" Genesis PD Meter Probe

Position 10: Outlet Valve

N - None

S - One per Meter Stream

Position 11: Post Weld Heat Treat (PWHT)*

N - No

Y - Yes

* Recommended for Ethanol Service

Position 12: miniBlend.net

N - No

S - One per Meter Stream

The following guide defines the correct biofuels blending skid for a given application and the respective catalog code. This code

is part of the ordering information and should be included on the purchase order.

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www.fmctechnologies.com/measurementsolutions

© 2013 FMC Technologies. All rights reserved. SB0A012 Issue/Rev. 0.1 (3/13)

FMC Technologies Measurement Solutions, Inc.500 North Sam Houston Parkway West,Suite 100Houston, Texas 77067 USAP:+1 281.260.2190

1602 Wagner AvenueErie, Pennsylvania 16510 USAP:+1 814.898.5000

We put you first.And keep you ahead.

REFERENCE PUBLICATIONS

The following Smith Meter® Product Literature can be obtained from FMC Technologies

Measurement Solutions, Inc. Literature Fulfillment at [email protected]

or online at www.fmctechnologies.com/measurementsolutions. When requesting literature

from Literature Fulfillment, please reference the appropriate bulletin number and title.

REFERENCE PUBLICATIONS FOR EUROPEAN MARKET REGULATIONS

Contact our Ellerbek, Germany Operation at +49 4101 3040

or email [email protected] for systems that are

designed requiring European Market regulations such as the

Pressure Equipment Directive 97/23/EC (PED); the Directive

94/9/EC for Equipment and Protective Systems intended for

use in potentially explosive atmospheres (ATEX); National

Weights & Measures directives and especially the new

European Measurement Instrumentation Directive 2004/22/EG

(MID) (now legally required in the European Community).

Bulletin No. Title

SB01011 Smith Meter Genesis Series PD Meter Sales Bulletin

SS01060 2" and 3" Smith Meter Genesis Series PD Meter Specifications

SS02003 1" to 4" Smith Meter Guardsman LB, LJ and LSJ Series Turbine Meter Specifications

SS03009 Model 210 Digital Electro-Hydraulic Set-Stop Control Valve Specifications

SS03043 Model 215B V-Ball Valve Specifications

TP0A015 Renewable Fuels Blending Solutions Technical Paper