SALES BULLETIN MEASUREMENT SOLUTIONS - …info.smithmeter.com/literature/docs/sb0a012.pdf · SMITH...
Transcript of SALES BULLETIN MEASUREMENT SOLUTIONS - …info.smithmeter.com/literature/docs/sb0a012.pdf · SMITH...
SMITH METER SKIDS AVAILABLE DIRECT FROM FMC TECHNOLOGIES
Smith Meter equipment, from FMC Technologies, has long
been the standard for loading and blending ethanol or
biodiesel and other biofuels. Now terminal owners and
operators can have precision load rack skids direct from
FMC Technologies. The same engineering professionals
who design the world-renowned Smith Meter measuring
equipment have designed biofuels blending skids to precise
global specifications.
Smith Meter® Integrated Biofuels Blending Skids
The Environmental Protection Agency’s (EPA) demanding
renewable fuel standards (i.e., RFS2) require stringent fluid
handling and measurement accuracy – the kind of accuracy
Smith Meter equipment is known for. Your terminal operation
demands properly designed and fitted skid-mounted equipment
to maximize your return-on-investment.
We put you first.And keep you ahead.
SALES BULLETIN MEASUREMENT SOLUTIONS
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» Experience: Over 80 years of experience in terminal applications worldwide; more than any other supplier
» Worldwide sales and service: Local support before and after the sale
» The right meter: Smith Meter Positive Displacement and Turbine Meters
» Accessories: Mechanical or electronic controllers, control valves, temperature compensators, transmitters, strainers and air eliminators
» Worldwide approvals: Our equipment meets (or exceeds) most weights and measures, electrical and mechanical design code requirements – worldwide
FMC Technologies provides cost effective system integration with a flexible approach and open architecture products such as the Smith Meter AccuLoad® preset. Using only FMC Technologies equipment and electronics ensures custody transfer accuracy and performance.
FMC Technologies is the leading supplier for terminal measurement equipment with:
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BENEFITS
» Standard pre-packaged skids support up to four blend streams
» Standard blend rates range from 2% to 25% at a typical loading rate of 600 GPM
» Small skid footprint is suitable for new or retrofit upgrade installations
» Standard skids accommodate a variety of blending techniques including ratio, sidestream, and wild-stream blending
» Pre-packaged skids reduce cost and terminal downtime
» “Best-in-industry” measurement expertise
» Full support of FMC Technologies global customer distribution and field service network
Tank Truck Loading Rack Solutionsfor Ethanol or Biodiesel Blending
PROVEN, RELIABLE, ACCURATE
FMC Technologies integrated biofuels blending modules meet
the needs of a convenient, turnkey solution complete with
state-of-the-art metering technology and supported with a
comprehensive load rack product portfolio.
We incorporate the latest metering technology for positive
displacement and turbine meters, along with digital flow
control valves to provide optimum measurement accuracy.
Our skids integrate into existing blending-capable presets,
such as the Smith Meter AccuLoad® III. These blending presets
can quickly be reconfigured on-site, from straight product
loading to sidestream or ratio blend loading, resulting in
highly accurate biofuel blends.
At FMC Technologies, our core business is custody transfer
measurement and flow control. Our expertise in custody
transfer measurement, combined with our knowledge of
loading rack operating conditions, make us the best
choice for designing and building
biofuels blending systems
for your business. Choose
FMC Technologies to
build your next
biofuels blending
skid, already
designed to meet
your specific needs.
Smith Meter Model 210 RP Digital Flow Control Valve
Smith Meter E-Type Strainer
Smith Meter Genesis Positive Displacement Meter
“The same engineering professionals who design the world-renowned Smith Meter measuring equipment also design biofuels skids to precise global specifications. Why settle for less?”
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BLENDING SYSTEM COMPONENTS
» 2" Metering streams consisting of:
- PD or turbine meters
- Digital control valves
- Pressure gauges
- Prover takeoffs with cam and groove fitting and dust cap
- Optional outlet isolation valve (standard on single stream)
» 4" inlet header with strainer and isolation valve
» Thermal relief port
» RTD’s and calibration test ports
- Note: 2" Genesis PD meter available with integral RTD
FABRICATION SPECIFICATIONS
» 150 lb ANSI rating
» Pipe welding per ASME B31.3
» 10% x-ray examination per ASME B31.3
» Hydro test – 1.5x for 1 hour
» Electrical – rigid conduit, fittings and wiring from meter,
valve and temperature probe to AC/DC junction boxes
per NFPA 70: NEC for hazardous (classified) locations
» Post weld heat treat option (recommended for ethanol service)
» Powder coated structural steel and piping
APPLICATIONS
» 1 through 4 position vertical designs using 2" PD meter
- Flow Range: 3 to 150 GPM, 12 to 567 LPM
- Target Applications: Ethanol – E10 (future E15) and
Biodiesel – B2 to B20
» 1 through 4 position vertical design using 1.5" turbine meters
- Flow Range: 13 to 130 GPM, 50 to 500 LPM
- Target Applications: Ethanol – E10 (future E15)
» 1 through 4 position vertical designs using 2" turbine meters
- Flow Range: 25 to 250 GPM, 95 to 950 LPM
- Target Applications: Ethanol Blending
Smith Meter Genesis™ Series PD Meters
Smith Meter Guardsman™ L Series Turbine Meters
Smith Meter 200 Series Digital Control Valves
Smith Meter Strainers and Line Accessories
Smith Meter Product Offering
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Blending Methods
Typically the term ratio blending is used where the biofuel
stream is mixed with the main product stream “downstream”
of the main product meter. One electronic controller device
manages all flow streams. (Illustrated is a three stream
metering system). With this blending method, the biofuel
stream is considered part of the custody transfer metering.
The main advantage for Ratio Blending is that all final
components are individually and accurately measured,
thus enabling correct inventory reconciliation. This method
provides the most accurate final custody transfer volume
information.
Side stream blending, an alternative to ratio blending, is
where the biofuel meter stream is mixed “upstream” of the
main product stream delivery meter, which measures the
total of the delivered blend product. (Illustrated is a three
stream metering system). The volumes of each product are
derived by subtracting the secondary component total from
the delivery total. These volumes are then available for
inventory reconciliation. Thus, the accuracy of this method
is dependent on the precision of the product meter at each
individual arm. The biofuel stream must be pumped into the
main product stream at a higher pressure in order to get the
product into the main line. This alternative method aids in
the mixing process as the blended product passes through
a meter that mechanically mixes,or integrates the fuel.
RATIO BLENDING
SIDE STREAM BLENDING
Load Rack
Smith MeterAccuLoad III
Blending Presets
Gasoline
Gasoline
Gasoline
Ethanol
Biofuel Blending Skid
Smith MeterAccuLoad III
Blending Presets
Diesel
Load Rack
Diesel
Diesel
Biodiesel(B100)
Biofuel Blending Skid
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General Configurations
A
B1
E
B2
D
C
F(2)
JG
M
L
K
H NO
L
M
P
F(1)
T
SQ
R
U
A
B1
E
B2
D
C
F(2)
JG
M
L
K
H NO
L
M
P
F(1)
T
SQ
R
U
BIOFUEL SKID OVERALL DIMENSIONS
Inches (mm)2" Genesis PD Meter
2" Turbine Meter
1.5" Turbine Meter
A 78.9" (2,004)
B1 Option(Master Meter)
15.0" (380)
B2 Option(Prover Tank)
50.3" (1,276) 75.3" (1,913) 67.2" (1,707)
C 76.0" (1,929) 101.0" (2,566) 92.9" (2,359)
D 83.1" (2,110) 108.1" (2,747) 100.0" (2,540)
E 4.5" (115)
F1 2 Stream Manifold
4.1" (105)
F2 4 StreamManifold
16.4" (416)
G 16.4" (416)
H 32.7" (831)
J 30.4" (771)
K 60.7" (1,542)
L 10.2" (259)
M 20.4" (517)
N 24.6" (625)
O 50.0" (1,269)
P 14.5" (367)
Q 36.0" (914)
R 46.0" (1,168)
S 32.0" (813)
T 42.0" (1,067)
U 0.9" (22)
Prover Take Offs MM Option
A
B1
E
B2
D
C
F(2)
JG
M
L
K
H NO
L
M
P
F(1)
T
SQ
R
U
Prover Take Off PT Option
A
B1
E
B2
D
C
F(2)
JG
M
L
K
H NO
L
M
P
F(1)
T
SQ
R
U Bottom View
Top View – 4 Stream Manifold Top View – 2 Stream Manifold
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Catalog Code
1 2 3 4 5 6 7 8 9 10 11 12
BFS 4 PD 21R B PT BV 16 G N Y N
1 4 Stream Manifold; Unused Streams Blind Flanged Off.2 2 Stream Manifold; Unused Streams Blind Flanged Off.
Position 1: Type of Equipment
BFS - Biofuel Skid
Position 2: Number of Metering Streams
1 - One Stream1
2 - Two Streams1
3 - Three Streams1
4 - Four Streams1
5 - One Stream2
6 - Two Stream2
Position 3: Meter Type/Size
PD - 2" Genesis PD Meter
T1 - 1.5" Turbine Meter
T2 - 2" Turbine Meter
Position 4: Control Valve Type
21R - 2" 210 Reduced Port Control Valve
215B - 2" 215 V-Ball Valve
Position 5: Product Service
(Elastomer Compatibility)
B - Biodiesel
E - Ethanol
O - Other
Position 6: Prover Takeoffs
PT - Volumetric Prover Tank
MM - Master Meter/SVP
Position 7: Meter Stream Isolation Valve Type
BV - 2" Ball Valve
DB - 2" Double Block and Bleed
Position 8: Electrical Power
15 - 110 VAC @ 50 Hz
16 - 120 VAC @ 60 Hz
25 - 220 VAC @ 50 Hz
26 - 240 VAC @ 60 Hz
Position 9: Temperature Probes
N - None
S - One per Meter Stream
H - One in Common Inlet Header
G - 2" Genesis PD Meter Probe
Position 10: Outlet Valve
N - None
S - One per Meter Stream
Position 11: Post Weld Heat Treat (PWHT)*
N - No
Y - Yes
* Recommended for Ethanol Service
Position 12: miniBlend.net
N - No
S - One per Meter Stream
The following guide defines the correct biofuels blending skid for a given application and the respective catalog code. This code
is part of the ordering information and should be included on the purchase order.
www.fmctechnologies.com/measurementsolutions
© 2013 FMC Technologies. All rights reserved. SB0A012 Issue/Rev. 0.1 (3/13)
FMC Technologies Measurement Solutions, Inc.500 North Sam Houston Parkway West,Suite 100Houston, Texas 77067 USAP:+1 281.260.2190
1602 Wagner AvenueErie, Pennsylvania 16510 USAP:+1 814.898.5000
We put you first.And keep you ahead.
REFERENCE PUBLICATIONS
The following Smith Meter® Product Literature can be obtained from FMC Technologies
Measurement Solutions, Inc. Literature Fulfillment at [email protected]
or online at www.fmctechnologies.com/measurementsolutions. When requesting literature
from Literature Fulfillment, please reference the appropriate bulletin number and title.
REFERENCE PUBLICATIONS FOR EUROPEAN MARKET REGULATIONS
Contact our Ellerbek, Germany Operation at +49 4101 3040
or email [email protected] for systems that are
designed requiring European Market regulations such as the
Pressure Equipment Directive 97/23/EC (PED); the Directive
94/9/EC for Equipment and Protective Systems intended for
use in potentially explosive atmospheres (ATEX); National
Weights & Measures directives and especially the new
European Measurement Instrumentation Directive 2004/22/EG
(MID) (now legally required in the European Community).
Bulletin No. Title
SB01011 Smith Meter Genesis Series PD Meter Sales Bulletin
SS01060 2" and 3" Smith Meter Genesis Series PD Meter Specifications
SS02003 1" to 4" Smith Meter Guardsman LB, LJ and LSJ Series Turbine Meter Specifications
SS03009 Model 210 Digital Electro-Hydraulic Set-Stop Control Valve Specifications
SS03043 Model 215B V-Ball Valve Specifications
TP0A015 Renewable Fuels Blending Solutions Technical Paper