SALE OF 0.5 MTPA MINI BLAST FURNACE COMPLEX · PDF file7 Technical Details 1) Mini Blast...

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1 SALE OF 0.5 MTPA MINI BLAST FURNACE COMPLEX (Southeast Asia)

Transcript of SALE OF 0.5 MTPA MINI BLAST FURNACE COMPLEX · PDF file7 Technical Details 1) Mini Blast...

Page 1: SALE OF 0.5 MTPA MINI BLAST FURNACE COMPLEX · PDF file7 Technical Details 1) Mini Blast Furnace Configuration of Mini Blast Furnace Annual Production of hot metal 504,000 t/year Working

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SALE OF 0.5 MTPA MINI BLAST FURNACE COMPLEX

(Southeast Asia)

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Executive Summary

valuejunction, a business unit of mjunction (A SAIL – Tata Steel joint venture) is appointed by a leading

steel manufacturer in Southeast Asia to sell their idle assets. mjunction services limited is a 50:50

venture promoted by Steel Authority Of India Limited and TATA Steel. Founded in February 2001, it is

today not only India's largest eCommerce company (having eTransacted worth over Rs.2,00,000 crores

till date) but also runs the world's largest eMarketplace for steel. For more information please check

our website (http://www.mjunction.in/ ).

Asset Overview: A 0.5 MTPA blast furnace complex which was installed in 2009 - 10 period but

was decommissioned in the year 2012. Working volume of the mini blast furnace is 400 m 3 and its

maker is Huatian Engineering & Cooperation. In addition to this there is a sinter plant having annual

production capacity of 635,500 tonnes along with a pig casting machine. A BF fired captive power plant

having capacity in the range of 12-15 MW is also there. The machinery are as good as new and the

output at the time of decommissioning the BF was approximately 1300 t/day.

Figure 1: Plant Map

Power Plant

Raw Material Yard

Sintering Plant

Mini Blast Furnace Area

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Global Outlook for steel Global demand is forecasted to grow at about 3.3%. However, more demand growth is expected to

come from outside of China as the Chinese Government pushes through economic restructuring with

a focus on private consumption.

Outlook for steel & economic growth in 2014 mapped against the location of major steel markets

Source: HIS Global-insight

Future Demand Projection 1. As demand continues to shift to developing nations, the steel sector is directed towards China,

with some focus on Brazil, Russia and India

2. With Africa moving towards urbanization, it may happen that future demand from Africa will

completely shift the landscape

3. Growing middle class is driving steel demand in construction and real estate. Increasing

investment in construction and infrastructure led to an 8% y-o-y increase in global demand

for long products in 2013. Asian market captures around 40% of total construction spending

4. There will be an increasing demand from the automotive sector of both developing and the

developed countries. The US, Brazil, Japan and China are the hotspots in the automotive

sector with calculated annual growth of between 5% to 11% forecast to 2016

5. Looking upstream, increased capital investment in oil & gas sector will also drive steel demand

Raw Material – Finding Opportunity in Volatility Iron Ore - Global iron ore prices were in the range of $68-70 in December 2014. Since then it has

been declining from $66-67 per ton in January 2015 to $62-64 (February), $56-58 (March), $51-53

(April). In May, the prices inched up to $61-63 but, June rates again declined to the $52 range. While

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the global demand is going down, particularly in China, iron ore production is not slowing. Because of

this phenomenon there is lot of inventory in the market and it is impacting the prices of iron ore.

Indian Market- Iron ore miners have slashed prices of lumps or high grade iron ore owing to

subdued demand in the domestic market. State-owned NMDC has slashed the prices of lumps by as

much as 30% since January. The country's largest miner for the metal, used in the production of steel,

has slashed iron ore fines prices steeper, by 46% during the period. Odisha miners like Rungta Mines

also reduced lumps offers by 48% in the last one year because of higher inventory levels. Now that

the government has allowed iron ore mining in Karnataka and Goa and increased cap for mining in

Odisha, inventory levels would further rise putting pressure on price levels.

Source: India Steel Market Watch (ISMW)

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Iron ore fines price trend

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Iron ore fines price trend in India

NMDC Fines Rungta Blue Dust

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Coal - Coal prices across the category are down significantly during the past one/two year primarily on account of reduced demand from China, which led to a kind of oversupply position. Other factors such as less than expected growth in steel production throughout the world also impacted coal prices.

Source: India Coal Market Watch (ICMW)

So with the help of correct sourcing strategy and by using instruments such as derivatives an investor can take advantage of this downward trend in raw material prices.

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SouthAfrican

Steam Coal(6000 Kcal)

SouthAfrican

Steam Coal(5500 Kcal)

AustralianSteam Coal(6300 Kcal)

IndonesianSteam Coal(5900 Kcal)

IndonesianSteam Coal(5000 Kcal)

IndonesianSteam Coal(4200 Kcal

IndonesianSteam Coal(3800 Kcal)

HardCoking Coal(Australian)

Coal Price Trend

Price/ton (in $ and FOB) As on, July 18, 2013 Price/ton (in $ and FOB) As on, July 22, 2014

Price/ton (in $ and FOB) As on, July 14, 2015 Price/ton (in $ and FOB) As on, July 20, 2015

Price/ton (in $ and FOB) As on, July 21, 2015

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Metals and Mining – Advantage India

Source: DataMonitor, Aranca Research

It has been evidenced that India is one of the major demand centre with an attractive investment

opportunity.

Advantages of Buying This Plant 1. The equipment are well maintained and are as good as new

2. Setting up a new greenfield project of similar capacity will cost around 65 Mln USD so less

capital investment is required in this case

3. Lead time reduction compared to setting up a new project

4. The products from mini blast furnaces are of the same quality as that of normal Blast Furnaces

and are free of tramp elements - this is of particular advantage in steel making in mini steel

plants

5. Reduced power consumption when compared to classical blast furnace

6. Higher plant availability compared to classical blast furnace

7. The technology used is environment friendly and hence there is a possibility to earn carbon

credits and make money from it

Demand growth

• Rise in infrastructure development and automotive production driving growth in the sector

• Power and cement industries also aiding growth in the metals and mining sector

•Demand for iron and steel is set to continue, given the strong growth expectations for the residential and

commercial building industry

Attractive opportunities

• There is significant scope for new mining capacities in iron ore, bauxite, and coal

• Untapped metal reserves in India are to the tune of 82 billion tonnes

• Considerable opportunities for future discoveries of sub-surface deposits

Competitive Advantage

•India holds a fair advantage in cost of production and conversion costs in steel and alumina

•Its strategic location enables convenient exports to developed as well as fast developing Asian markets

Policy support

• 100 per cent FDI allowed in the mining sector under the Automatic Route

• Mining lease granted for a long duration of minimum 20 years and up to 30 years

• Approval of MMDR Bill (2011) to provide better legislative environment for investment and technology

Advantage India

2011

Industry

value:

USD141.9

billion

2015F

Industry

value:

USD305.5

billion

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Technical Details 1) Mini Blast Furnace

Configuration of Mini Blast Furnace

Annual Production of hot metal 504,000 t/year

Working volume of blast furnace 400 m3

Effective Volume 450 m3

Hot blast temperature 1100 oC

Utilization ratio 3.572 t / m3 / day

Raw material consumption 1,068,900 t / year

Furnace top pressure 0.03~0.15 Mpa

Furnace top temperature 120~300 oC

Tap hot metal 120 -130 t / tap

Fuel ratio

- Coke ratio

- Coal ratio

550 kg / t-HM

400 kg / t-HM

150 kg / t-HM

Sinter Ore : Iron Ore Lump 75 % : 25 %

Slag ratio 330 kg / t-HM

Output at the time of decommissioning

the BF

1200-1300 ton/day

Availability (excluding planned

shutdown)

350 day/year

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2) Sinter Plant

Configuration of Sinter Plant

Annual Production of sinter 635,500 t/year

Effective Sintering area 75 m2

Mean Hourly 105 t/h

Maximum capacity 120 t/h

Fuel Consumption (BF Gas) 80 Nm3/t

Size Fraction 5-150 mm

Basicity (CaO/SiO2) 1.8

TFe >58%

3) Power Plant

Configuration of Power Plant

Power Generator 12 MW (Max 15 MW)

Blast Furnace Gas Boiler 60 t-steam / h

The entire complex is very well maintained and in extremely good condition.

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4) Plant Site Pictures

The pictures shown below are indicative in nature. Customers are advised to inspect the plant for

better understanding.

Figure 2

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Figure 3

Figure 4

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Figure 6

Figure 5

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Figure 7

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Figure 8

Figure 9

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Figure 10

Interested buyers are requested to contact the following personnel

1) Gaurav Das - Mobile: +918584008249,

E-mail: [email protected]

2) Satyavir -Mobile: +918336925974,

E-mail: [email protected]