SAFI_Application-brochure_low-def - wmk...

Products & Applications

Thermoplastic Valve Solutions

Products & Applications

www.safi-valves.com

Real solutionfor corrosive fluids

Built to last...

Surface treatment

Mining

Transport and stockage

Chemical process industries

Environment

Food products

Energy

OEM

Oil & gas

Marine

Metal & lined metal valves replacement

P06

P08

P10

P12

P14

P16

P18

P20

P22

P24

P26

2

« Welcometo SAFI »

Quality equipment from Europe Product conformity to the most stringent standards.

SAFI« You are in good hands »

At SAFI we understand the importance of product reliability and believe that thermoplastic valves are a great solution to corrosion :

. Inert to corrosion of the most aggressive chemicals

. Less expensive that alloy metals and lined valves

. Light weight

. Robust

SAFI offers valves that are reliable and trouble free over a long time. Our selection of polymer materials and valve design enable our valves to last many years without maintenance.

Founded in 1963, SAFI has unrivalled experience in handling corrosive and abrasive chemicals with thermoplastic materials in many applications.

SAFI designs, manufactures and supplies to a global customer base a wide range of thermoplastic valves for demanding industries. Many of our valves can be adapted as a flexible solution, while our R&D department can offer a tailor-made solution to your own specification. Through SAFI’s network of companies, consultants and distributors we give a fast and dedicated response to your enquiries.

Why SAFI thermoplastic valves ?“Fit and forget”

THERMOPLASTIC VALVES MANUFACTURER SINCE 1963

3

Ball Valve

Diaphragm Valve

Butterfly Valve

Check Valve

Flow Control

Strainer

Accessories

PRODUCT RANGE

Valves, strainers, flow control equipment which can be actuated and customized with useful accessories

4

GRPP

PPH

C-PVC

PVDF

U-PVC

PP-ATEX

Glass reinforced Polypropylene. Contains PPH, and 20% borosilicate glass reinforced of type «C» chemically resis-tant with UV stabilizer. Very good mechanical and UV re-sistance. Resistant to temperatures from -10°C to 100°C.

PolyproPylene. Good mechanical and chemical properties. Good thermal stability from 0°C up to 90°C, as well as good shock resistance. Good chemical resistance in particular with salts, acids and alkalis and numerous organic solvents.

Chlorinated PolyVinyl Chloride. Superior density than U-PVC and greater range of thermal behavior from 0°C up to 90°C.

PolyVinyliDene Fluoride. Excellent chemical and physical resistance. Supports temperature from -20°C up to 120°C, ultra-violets and extremely corrosive agents. Very good abrasive resistance. Very smooth surface which avoids the development of micro-organisms.

Unplasticised PolyVinyl Chloride. Widely used thanks to its good chemical behavior. But resists only to moderate temperature from 0°C up to 60°C and has a low shock re-sistance, which limits its application in the industry. Poor resistance to UV.

PPH thermoplastic with carbon fibers which makes the plastic semi-conductive and compliant with the ATEX norm.

MATERIAL RANGE

GRPP

PVDF

PPH

U-PVC

C-PVC

ATEX

5

6

WhyTHERMOPLASTIC in environment ?

References

VEOLIA, SUEZ, VIRIDOR,GEA WIEGAND

Environment

o Excellent resistance to chemical productso No external corrosiono Good resistance to abrasiono Light weighto Easy maintenance

GRPP PVDF PPH U-PVC C-PVC ATEX

Ventilation Damper DN 900 in PPH

Actuator with Positioner

UV Resistant Coating

Tightness compliantwith standard EN 1751

Actuated ventilation damper

PRODUCT FOCUS

6

Water treatment Drinking water process Waste water treatment Water treatment mobile water units Desalination plantsIndustrial process water Waterintakeandfiltration Industrial water treatment Gas scrubbersWaste treatment & recycling Landfillsandgascollection Incineration plant Recycling facilitiesGas Fume ScrubbersGeothermal

Applications of SAFI products

Envir

onme

nt

7

Geothermal

Gas ventilation and scrubber

88

WhyTHERMOPLASTIC

in chemical processindustry ?

References

BASF,SOLVAY, ARKEMA,BAYER, EVONIK,

SANOFI-AVENTIS,QATAR CHEMICALS,NCP CHLOROCHEM,

...

Chemical process industry

o Excellent resistance to very agressive chemical productso No external corrosiono Good resistance to abrasiono Light weighto Easy maintenance


«Heavy Duty»Pneumatic Actuator

4’’ Compact Flanged Ball Valve in GRPP

+ UV Resistant+ Reinforced Metal Flanged

4’’ Actuated flanged ball valve

PRODUCT FOCUS

Production of raw chemical products Chemical plants (chlore alkali, sulphuric acid, …) Polymer industry

Production of fine and derived chemical products Fine chemicals Pharmaceutical Paints manufacturers Detergents manufacturers Body products manufacturers


Chem

ical P

roce

ss In

dustr

y

9

HCl production

Sulphuric acid line

1010

WhyTHERMOPLASTIC

in transportand storage ?

Reference

SCHOELLER ALLIBERTPROMENS, BRENNTAG, UNIVAR

Transport and storage

o The same thermoplastic material can resist a wide range of chemicalso Excellent resistance to chemical productso No external corrosiono Good mechanical resistanceo Attractive price


Lockable Handle

IBC Ball Valve

Customizable connection to the container

IBC Ball valve

PRODUCT FOCUS

Manufacturers of IBCsManufacturers of +1000L tanksManufacturers of FlexitanksChemical storage facilitiesChemicals distributors


Trans

port

and s

torag

e

11

Chemical discharge area

IBC tank

1212

WhyTHERMOPLASTIC

in mining ?

References

ANGLO AMERICAN, ERAMET,RIO TINTO, CODELCO, AREVA,

OFFICE CHÉRIFIEN DES PHOSPHATES,MAADEN, SNC LAVALIN, BHP BILLITON,

IMPALA PLATS, SIBANYE GOLD

Mining

o Excellent resistance to chemical productso No external corrosiono Good resistance to abrasiono Light weight o Easy maintenanceo Attractive price compared to metals


Special coatingand painted version gearbox

LUGtypeflangeswith 316 L threads

Hastelloy shaft

DN 400 Butterfly valve - LUG type

PRODUCT FOCUS

Mines Copper mines Zinc mines Nickel mines Uranium mines Phosphate mines Potassium mines Gold mines Rare earth

Processes Heap leaching ISL Solvent extraction Electrowinning Acid plants


Minin

g

13

Heap leach process

Electrowinning

1414

WhyTHERMOPLASTIC

in surfacetreatment ?

References

ARCELOR MITTAL, UGINE, AGFA,FEDERAL MOGUL

Surface treatment

o Excellent resistance to highly concentrated chemicalso No external corrosiono Good resistance to abrasiono Light weighto Easy maintenance


Double Acting Pneumatic Actuator

Limit Switch Box

2’’ Diaphragm Valvein PVDF FPM Diaphragm

PVDF actuated diaphragm valve

PRODUCT FOCUS

Metal picklingMetal platingGalvanizingPhotovoltaic panels constructionSemi-conductor industryGlass manufacturingDegreasing


Surfa

ce Tr

eatm

ent

Surfa

ce tr

eatm

ent

15

Metal pickling

Zirconium sheet degreasing

1616

WhyTHERMOPLASTIC

in food products ?

References

UNILEVER, DANONE, MARS,KALLE, VISKASE, CHAPOUTIER

Food products

o Excellent resistance to chemical productso Suitable for food products and potable watero Good resistance to abrasiono Light weight o Easy maintenanceo Attractive price

GRPP PVDF PPH U-PVC C-PVC

Electric actuator IP68with signal feedback

Secure manual override

GRPP ball valve DN50

2’’ electrically actuated GRPP Ball valve

PRODUCT FOCUS

Food industry CIP (cleaning in place) Manufacturing process Brine process Waste treatment plantSlaughter houseBeverage industry (Wine, sodas, brewery malt production) Equipment cleaning Water processing


Food

prod

ucts

17

H2SO4 line (sausage factory)

Slaughter house piping cleaning

1818

WhyTHERMOPLASTIC

in energy ?

References

EDF (ELECTRICITÉ DE FRANCE)BRITISH ENERGY

E.ON, GENERAL ELECTRIC

Energy

o Long lasting resistance to chemical productso No external corrosiono Good resistance to abrasiono Light weighto Easy maintenanceo Attractive price


Electric ActuatorATEX - 11260 Exd II BT 5

2’’ Flange Ball Valve (PP ATEX)

ATEX electric actuated ball valve

PRODUCT FOCUS

Power plants Demineralised water Anti-scaling treatment Amibia treatment Electrochlorination Desalination Water treatment Sodium hypochlorite systemsWaste to energy Methane Biogas


Ener

gy

19

Water demineralisation unit

Anti-scaling unit (H2SO4 96%)

2020

WhyTHERMOPLASTIC

for OEM ?

References

BIOQUELL, HONEYWELL,JOHN DEERE, EXEL INDUSTRIES,

MEBCO

OEM (Original Equipment Manufacturer)

o Excellent resistance to a wide range of chemical productso No external corrosiono Good resistance to abrasiono Light weighto Easy maintenanceo High robustness


Low consomption electric actuators

3 way modular compact ball valve in PA

Main collector

Modular crop sprayer valve

PRODUCT FOCUS

Battery manufacturingMedical equipment (dyalise skids) Bath and spa manufacturingFountains manufacturersMaterial cleaning systemsCrops sprayersAirflowcontrol


OEM

21

Valve for ventilated pressurised suit

Crops sprayer modular valve

2222

WhyTHERMOPLASTIC

in oil & gas& refineries ?

References

TOTAL, SHELLPETRONAS, AGIP, ENI

Oil & Gas & Refineries

o Excellent resistance to chemical productso No external corrosiono Good resistance to abrasiono Light weighto Easy maintenanceo SAFI products are approved by TOTAL


Pneumatic Actuator SS316

Limit Switch Box SS316

Filter Regulator

Flange Ball Valve in PVDF

PVDF ball valve pneumatic actuated SS316

PRODUCT FOCUS

Offshore plateforms and on shore extractions Electrochlorination Waste water, drinking water, demineralized water skids Prevention of contamination of the marine environmentRefineries Alkilation process Dozing plants Scrubbers TreatmentofeffluentsUtilitiesChemical injection skidsFPSO Sodium hypochlorite processing


Oil &

Gas

& R

efine

ries

23

FPSO (Sodium hypochlorite processing)

Electrochlorination

2424

WhyTHERMOPLASTIC

in marine ?

References

SUNSEEKER, PRINCESS YACHTRNLI, NAVY BOATS, HAMANN

Marine

o Excellent resistance to chemical products and salty environmento No external corrosiono Good resistance to abrasiono Light weighto Easy maintenanceo Robust productso Attractive price compared to metal valves


Actuated compact valve

1’’ compact ball valve in GRPP

Valve & actuator in same casing

Compact electrically actuated ball valve

PRODUCT FOCUS

Fresh water Engine cooling system with sea water Bilge water system Black & grey water systems (waste water systems from showers, sinks) Desalinization unit Fuel system Hydraulic oil system Anti-freeze system Air-conditioning unit


Marin

e

25

Bilge water system

Engine cooling system with sea water

2626

Metal and lined metal valves replacement

Replacement of PTFE lined metal valves by thermoplastic valves

o PTFE lined metal valves often get replaced by thermoplastic valves

o PTFE cracks

o PTFE is easily eroded through abrasion


Resistance to abrasion

Materials Abrasive Disk Weight Loss (mg/1000 rev.)

Solef © PVDF homo-polymers

CS-10CS-17

5-107-10

PP (homopolymers) CS-10CS-17

15-2018-28

304 stainless steel CS-10 50

PTFE CS-10 500-1,000

Solvay document (SOLEF Design & processing guide ©, p23)

TABER test :

Replacement of rubberlined metal valves by thermoplastic valves

o Rubber lined metal valves are replaced by plastic valves

o Rubber gets eroded

o No external corrosion protection

Metal

and l

ined m

etal v

alves

re

place

ment

27

28

Metal & diaphragmvalves replacement


Replacement of diaphragm valvesby ball valves

o Diaphragm valves (regulation valves) are often used for on/off applications and are replaced by ball valves which close faster and last longer.

o Diaphragm valves need regular maintenance

o Diaphragms break (PTFE)

>>> BUILT TO LAST ...

Replacement of metal valves by thermoplastic valves

Metal

& lin

ed m

etal v

alves

re

place

ment

o Some metals, like hastelloy,do not corrode easily but cost 10 times more than thermoplastics

o Metal valves are replaced by plastic valveswhen pressure and temperature are right

o Corrosion of metal through uniform andattack and other forms of corrosion/abrasion

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The advantages ofTHERMOPLASTIC valves :

PTFE Lined metal valves X 100 times less resistant to abrasion than PVDF

Hastelloy valves X 10 times more expensive than PPH valves

Metal valves at least X 5 times heavier than thermoplastic valves for the same DN

Metal Thermoplastic Client advantages

Reducesoperational costs

Makes your budgetgo further

Reduces supportand logistic costs.

Critical in someapplications (boats)

Material advantages

Resist the worst corrosion(internal and external)

GRPP valve PPH valve

30

RESULT : highly reliable & secure product

The a

dvan

tages

ofTH

ERMO

PLAS

TIC va

lves :

o Long lasting

o UV resistant

o Extremely mechanicaly resistant

(+ 40 years old valve)

(360 kg)

(30 years old valve)

o High chemical and abrasive resistance

(H2SO4, HCl...)

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SAFI UK35 Holton Road Holton Heath Trading ParkPOOLE Dorset - BH16 6LTUNITED KINGDOMTél.: (+44) 1202 624618Fax : (+44) 1202 [email protected]

SAFI France (HQ)Av. Jacques Moison - BP 126770 TAULIGNAN CEDEXFRANCETél. : (+33) (0) 4 75 53 56 29Fax : (+33) (0) 4 75 53 62 [email protected]

SAFI FabricaC/ Carboners, 35Pol. Ind. La Cometa43700 EL VENDRELLTARRAGONA-ESPAÑATel.: (+34) 977 665 147Fax : (+34) 977 664 [email protected]

SAFI AmericaLas Garzas Trade CenterLas Garzas #950, BQuilicuraSANTIAGO – CHILETél.: (+56 2) 2 510 3500Fax : (+56 2) 2 510 [email protected]

SAFI DeutschlandKunststoffarmaturenVertriebs GmbHJahnstrasse 2964319 PFUNGSTADTDEUTSCHLANDTél. : (+49) 61 57 81 919Fax : (+49) 61 57 82 [email protected]


www.safi-valves.com

Distributor

SAFI








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