S A K HIK U S A S A
Transcript of S A K HIK U S A S A
Crafting Tomorrow Today Always .
S A K H I K U S A S A
Introduc t ion 2
About us 3
Group Struc ture 4
Market Overv iew 5
Management 6
Produc ts and Serv ices 7
Our Safety Cul ture 2 1
Projec ts Completed 22
L is t of Group C l ients 23
Contac t Detai l s 24
Table of Contents
S A K H I K U S A S A
Introduc t ion 2
About us 3
Group Struc ture 4
Market Overv iew 5
Management 6
Produc ts and Serv ices 7
Our Safety Cul ture 2 1
Projec ts Completed 22
L is t of Group C l ients 23
Contac t Detai l s 24
Introduc t ion
Mission
To be an innovative provider of technical and project management
solutions through anticipating and reliably responding to customer needs.
Objectives
Sakhikusasa Projects strives to be a positive and significant player in the
infrastructural development of the country. It is committed to contributing
to the economic development by ensuring delivery of quality products,
customer care, prompt service and strong technical support to its clients
which include various government agencies.
• Development of skilled and competent sta�.
• Contributing towards a positive transformation of this country.
• Maintain a professional organisation that is able to employ
planning and decision making process that provide clear direction
and sense of purpose
Values
• Customer service excellence
• Accountability, Responsibility and Transparency
• Honesty, Integrity and Mutual Respect
• Organisational Learning and Development
Ethos
From inception the founders and value partners, clearly demonstrated
the desire for the organisation to operate on a set of values that
encapsulates us as a humane corporate entity.
There is therefore a comm on tren d in the organisation to contribute to the b roader developmen tal ne eds of our coun try through our w ork. We a re cons cious that the d elivery of w ork must alw ays be s eated w ithin the utmost levels of professional integrity and in terna tional best practice.
2 S A K H I K U S A S A
About US
Sakhikusasa Projects (Pty) Ltd was incorporated in 2007 as a 100% black
owned emergent company. This was to pursue market opportunities in
the maintenance and installation of boilers for process and power,
mechanical engineering solutions and facilities/infrastructure
management. The company has been in operation for the past 11 years. It
has a collective track record of maintaining boilers, installation of central
heating and solar systems. The founding directors of the company are
professional services covering conceptualization, planning, design,
management, construction, operation, maintenance and rehabilitation of
infrastructure.
With over ten years collective track record in this industry, the company provides its clients with cost
are vital components of our client relationships.
The company aims to always to support the realisation of client needs
through exceeding expectations. Sakhikusasa is committed to good
governance and sound business principles.
S A K H I K U S A S A 3
Central HeatingSystems
• HVAC Systems• Hot/Cold Water Systems
• Hot Water Tanks• Calorifiers
1 2
34
Boilers
• Design and Supply• Refurbishment and
Maintenance • Coal to Gas Conversions• Outsourced Engineering
Solutions
Industrial Kitchen and
Laundry• Supply, Install and
Maintenance• Ovens
• Cooking Stoves and Pots• Extractors
• Dryers
Mechanical Infrastructure
• Refurbishment/Conversion
• Soot Blowers• Plant Room• Steam Pipes
• Ducting• Valves
Rail EngineeringRolling StockPerwayRotating MachineryLubricants
Group Struc ture
4 S A K H I K U S A S A
StructuralMechanicalElectrical
InstrumentationPlant Work and
Piping
LED & Solar Energy Solution Provider
Turnkey Solutions in Natural Gas Supply Systems
Combustion Equipment & Gas Lines
Manufacturing of Tile Adhesive.
Civil Engineering Company. Roads & Civil Construction
100% 29.7% 100% 100%90% 50%
S A K H I K U S A S A 5
I M P L E M E N T E R O F E P C P R O J E C T S
VA L U E O F F E R I N G
Market Overview
Sakhikusasa Entechgaz Zwinada Rail Mabothemo CNG Sunset Power
General Industry
Hospitals & Laundries Conversions
South Africa, Zambia, Nigeria, Mozambique, DRC
Steam Power Electrical Civil Works
MARKETS
PRODUCTS & SERVICES
Combustion Industry Rail Industry Transport, Civil & Development
Oil & Gas Solar Energy6
MARKETS5Natural Gas & Oil
SolarMaintenance & Repair Maintenance & Repair
A F R I C A N R E G I O N S
Reliability
Availability
ViabilityMantainability
Sustainability
Thabiso Magaza Director
Thabiso Mageza is the co-founder of Sakhikusasa Projects (Pty) Ltd. He is
also the founder of numerous succesful businesses which operate in the
energy, transport, mechanical engineering and natural gas industries. He is
a well established enterpreneur who holds directorships in the following
companies: Mabothemo Trading Enterprise, CNG Holdings, Entech¬gaz
Energy and Combustion, Sakhikusasa Projects and Construction and
Zwinada Holdings (Zwinada Rail Engineering, Zwinada Energy, Zwinada
Manufacturing). Bachelor of Commerce, with experience in the finance
department of a variety of industrial and manufacturing entities. He was
also the CFO of the Nelson Mandela Childrens Fund and Audit Committee
Chairperson for the Department of Labour.
Trevor Shakong Business Development Manager
Trevor Shakong with over 6 years experience in di�erent Sectors namely
Banking/ Mutli-disciplinary consulting in the engineering space. He being
part of projects that have changed South Africa's Landscape and by this
developed a passion in business Development, where now he finds himself
within the Railway sector.
Management
6 S A K H I K U S A S A
Zazi Dladla Chairman
Zazi Dladla is the co-founder of Sakhikusasa Projects (Pty) Ltdi He is also the
founder of numerous succesful businesses which operate in the energy,
transport, mechanical engineering and natural gas industries. He is a well
established enterpreneur who holds directorships in the following
companies: Mabothemo Trading Enterprise, CNG Holdings, Entechgaz Energy
and Combustion, Sakhikusasa Projects and Construction and Zwinada
Holdings (Zwinada Rail Engineering, Zwinada Energy, Zwinada Manufactur-
ing). Diploma in Road Safety and Maintenance graduate with over 15 years
management experience with the Johannesburg Metro Department
Thabiso Magaza Director
Thabiso Mageza is the co-founder of Sakhikusasa Projects (Pty) Ltd. He is
also the founder of numerous succesful businesses which operate in the
energy, transport, mechanical engineering and natural gas industries. He is
a well established enterpreneur who holds directorships in the following
companies: Mabothemo Trading Enterprise, CNG Holdings, Entech¬gaz
Energy and Combustion, Sakhikusasa Projects and Construction and
Zwinada Holdings (Zwinada Rail Engineering, Zwinada Energy, Zwinada
Manufacturing). Bachelor of Commerce, with experience in the finance
department of a variety of industrial and manufacturing entities. He was
also the CFO of the Nelson Mandela Childrens Fund and Audit Committee
Chairperson for the Department of Labour.
HVAC Systems
Mechanical Infrastructures
Hot Water Tanks
Softeners
S A K H I K U S A S A 7
Produc ts and serv ices
STEP
STEP
STEP
Boilers
Plant Rooms
Kilns
Piping
Ducting
Valves
Steamline
Hot/Cold Water Systems
Incinerators
Complete Simulation Solution & Transport Automation
B O I L E R S1
Boilers/steam generators supply and installation
BOILERS INSTALLATION, MAINTENANCE, REFURBISHMENT AND CONVERSIONS
Our boiler maintenance division supplies emergency
breakdown, scheduled maintenance and total productive
maintenance services. Our services include water
treatment, water and steam conditioning, feed water,
bailer water conditioning, boiler blowdown, after-boiler
protection and chemical dosing. Sakhikusasa has extensive
experience working with boiler materials and can provide
advice to the client on non-destructive testing outcomes.
These include boiler quality plates, boiler tubes, pressure
castings, corrosion, fatigue strength and tensile strength.
Further to our experience on boiler materials, we have
been and we are able to assist the client with building new
refractories, insulation and lagging.
Our boiler service is a turnaround solution that provides
analytical and principled value advice on key boiler parts
such as evapo-rator surfaces, super-heater and reheaters,
economisers and airheaters.
S A K H I K U S A S A 9
FEATURES AND BENEFITS
• High quality range including, steam, hot water, hydronic,
thermal (hot oil) boilers and temperature control units
• Product range for optimising energy performance
• Nationwide infrastructure provides innovative solutions,
ongoing maintenance, parts and servicing
• Services include: boiler plant upgrades, rebuilding, retubing,
relocating, installation, conversions, electrical work, disman-
tling and erection, attendant training and preparing boilers
for government inspection
1 0 S A K H I K U S A S A
Boilers Design
Our boiler management services include but are not
testing, boiler evaluation through stripping and evaluation of parts to be replaced and boiler design for optimum performance.
Our design data preservation service enables us to provide critical maintenance and boiler replacement information to assist engineers and project managers reach the right decisions.
Sakhikusasa supplies, installs, maintains and repairs stoker-fired boilers,
burner-fired boilers, waste heat boilers and pul-verized fuel boilers. Our
boilers can be used in industrial and utility operations. Our boiler design
advice hinges on customization to meet specific requirements,
optimization of good performance and good quality for operation.
Our performance optimization targets help the client lower boiler losses
and auxiliary power consumption. Our dive is to ensure savings in power
are mainly in the fans and pumps and the lowering of stack and unburnt
losses. Our quality of work is driven by international boiler codes and
standards providing guidance with mechanical design, manufacturing and
workmanship, materials and stresses, inspection and testing,
documentation and marking, care and operational guidelines and welder
qualifications.
Coal to Gas Conversions
(coal, HFO, diesel powered boilers into gas powered boilers)
Boiler house refurbishment I upgrade and reconditioning of boiler systems
Our flagship coal to gas conversion solutions involves the drive to adopted more
environmental friendlier carbon emissions processes to produce steam from
pressure equipment. This service will entail a preliminary 36 monthly inspection;
which involves refurbishment of key pressure and auxiliary equipment in order
to restore the boiler to desired operation.
The coal to gas conversion cycle involves the installation of a natural gas station
which involves the build-up of civil platforms, pressure regulating plant, gas
piping into the boiler room, gas train, gas safety equipment and gas burner
mounted onto the converted boiler. All our coal to gas conversions are conduct-
ed with approved quality control plans and all health and safety regulations are
adhere to.
As part of the safety and quality checks the Authorized Inspection Authority and
engineering consultants provide assurance that the structural integrity of the
boiler conforms to the pressure equipment regulations as administered by the
Department of Labour.
The primary benefits of converting a coal boiler to fire natural gas are a more
cost-e�ective, cleaner, more e�cient, and reliable source of steam. This results
in lower lifecycle costs as compared to a coal fired boiler because of compara-
tively lower maintenance cost given that the lifecycle of a boiler can range
between 50-60 years.
For most industrial boiler operators, re-utilization of the existing asset is the
most desirable course of action. Converting an existing boiler is typically 45%
to 60% of the cost of installing a new natural gas boiler. Additionally, converting
coal boilers to firing natural gas provides the following major benefits.
Cleaner Operation. Natural gas burns cleaner than coal, because it does not
contain significant amounts of sulfur, atomic nitrogen, particulate, or ash.
Additionally, natural gas allows for more pre-combustion controllability for lower
emissions, such as NOX and CO, without the need for extensive flue gas
treatment equipment. Operating Cost Savings. For several years the cost of
natural gas has been decreasing while the cost of coal has been increasing. By
using only natural gas instead of coal, facilities can eliminate operations,
maintenance, and environmental costs associated with coal/ash storage and
handling.
With no ash carryover, natural gas avoids ash build-up, which reduces heat
transfer, meaning the boiler can maintain its e�ciency.
Increased Boiler Flexibility. Converting to natural gas improves boiler flexibility
and turndown capability. Coal-fired boilers do not react to sudden load swings
demand. Bringing a coal-fired boiler back online after a shutdown requires much
more time than is required by a natural gas boiler.
Boiler conversions
Coal to Gas Conversions
(coal, HFO, diesel powered boilers into gas powered boilers)
Boiler house refurbishment I upgrade and reconditioning of boiler systems
Our flagship coal to gas conversion solutions involves the drive to adopted more
environmental friendlier carbon emissions processes to produce steam from
pressure equipment. This service will entail a preliminary 36 monthly inspection;
which involves refurbishment of key pressure and auxiliary equipment in order
to restore the boiler to desired operation.
The coal to gas conversion cycle involves the installation of a natural gas station
which involves the build-up of civil platforms, pressure regulating plant, gas
piping into the boiler room, gas train, gas safety equipment and gas burner
mounted onto the converted boiler. All our coal to gas conversions are conduct-
ed with approved quality control plans and all health and safety regulations are
adhere to.
As part of the safety and quality checks the Authorized Inspection Authority and
engineering consultants provide assurance that the structural integrity of the
boiler conforms to the pressure equipment regulations as administered by the
Department of Labour.
The primary benefits of converting a coal boiler to fire natural gas are a more
cost-e�ective, cleaner, more e�cient, and reliable source of steam. This results
in lower lifecycle costs as compared to a coal fired boiler because of compara-
tively lower maintenance cost given that the lifecycle of a boiler can range
between 50-60 years.
For most industrial boiler operators, re-utilization of the existing asset is the
most desirable course of action. Converting an existing boiler is typically 45%
to 60% of the cost of installing a new natural gas boiler. Additionally, converting
coal boilers to firing natural gas provides the following major benefits.
Cleaner Operation. Natural gas burns cleaner than coal, because it does not
contain significant amounts of sulfur, atomic nitrogen, particulate, or ash.
Additionally, natural gas allows for more pre-combustion controllability for lower
emissions, such as NOX and CO, without the need for extensive flue gas
treatment equipment. Operating Cost Savings. For several years the cost of
natural gas has been decreasing while the cost of coal has been increasing. By
using only natural gas instead of coal, facilities can eliminate operations,
maintenance, and environmental costs associated with coal/ash storage and
handling.
With no ash carryover, natural gas avoids ash build-up, which reduces heat
transfer, meaning the boiler can maintain its e�ciency.
Increased Boiler Flexibility. Converting to natural gas improves boiler flexibility
and turndown capability. Coal-fired boilers do not react to sudden load swings
demand. Bringing a coal-fired boiler back online after a shutdown requires much
more time than is required by a natural gas boiler.
S A K H I K U S A S A 1 1
Scoping MeetingScoping meeting with the client to determine the steam flow,
evaporation Of boiler output measured by kpas or megawatts
Steam GenerationEstablish steam generation ratings (rna)6mum continuous, peak
and normal continuous)
Pressure PropertiesEstablish the pressure properties (SH outlet, drum and design
pressure)
Boiler PackageAnalysing the boiler package to support the clients' objectives
(dust collecting systems, chemical dosing system comprising
pumps, drives, tanks and feed stations)
Heat TransferHeat transfer, fluid flow, thermodynamics and circulation
requirements
Boiler E�ciency
Desired boiler e�ciency targets
C l ient Engagement ProcessC l ient Engagement Process
C e n t r a l H e a t i n g S y s t e m s2
Central Heating Systems
HOT WATER, CENTRAL HEATING SYSTEMS AND STEAM LINES
If your entity's production process or service requirements
to the end user requires a continual flow of hot water and
steam; we provide advice, supply and installation of water
heaters, hot water heaters, hot water tanks, boilers, heat
exchangers, geysers, calorifiers and steam lines.
CALORIFIERS
Engineered and carefully manufactured to deliver hot water
safely and economically, our range of horizontal and vertical
calorifiers can be custom built to your specific requirements.
FEATURES + BENEFITS
• Pressure size up to 600kPA, tank size up to 10 000L and
maximum water temperature of 60 °C
• Heated either through an external in-line heater or integral
electrical or steam coil elements-
-
1 4 S A K H I K U S A S A
AIR TO WATER HEAT PUMPS
An Sakhikusasa Air to Water Heat Pump cuts water
heating costs by as much as 66%. While Eskom o�ers
support for industrial, commercial and agricultural
energy consumers as a key initiative to help improve
energy e�ciency.
FEATURES + BENEFITS
•Simple, economical installation - integrates with
existing geyser systems
•Heats during any weather conditions
•Remote control with timer and full automation
•Adjustable water temperature from 40°C to 60°C
•Guaranteed and supported nationwide by Sakhikusasa
•Domestic and commercial units available from
50 litres to 1660 litres
•Environmentally friendly
HVAC SYSTEMS
• HVAC Mechanical and Electrical contracting
• HVAC Service and Maintenance
• Refrigeration and Coldrooms
S A K H I K U S A S A 1 5
M e c h a n i c a l I n f r a s t r u c t u r e3
SOOT BLOWERS Designed to improve production and save on fuel, we
manufacture soot blowers to ensure your industrial boilers
work at optimum e�ciency, with boiler automisation
saving up to 25% on energy.
FEATURES + BENEFITS
• More e�cient heat transfer / steam generation
• Reduces coal usage between 5 - 20%
• Reduces emissions and minimises unplanned down time
and production losses due to break down
• Reduces wear and tear and repair costs
S A K H I K U S A S A 1 7
INDUSTRIAL LAGGING + CLADDING
All our workshops supply and install site specific
lagging and cladding nationwide. Depending on
application and requirements, cladding is supplied in
either stainless steel, aluminium, galvanized sheeting
or chromodek. Our skilled teams are also responsible
for the fabrication of insulation and cladding for the
following:
• Piping
• Tanks and Vessels
• Chilled water piping
• Boilers
• Air-conditioning, ducting and ventilation systems
Mechanical Infrastruc ture
PIPING
The line included a High-Pressure mani- fold supplying the
Compressor with gas. The Compressor will dispense the
gas to a storage unit and a bypass line will be used to
supply the filling station directly. The Storage unit will be
used on switch overs. The switch over will occur when the
trailer(supply) is low.
GENERAL ELECTRICAL, MECHANICAL AND CIVIL TURNKEY PROJECTS
With specially equipped workshops and skilled
Sakhikusasa can andle all aspects of electrical
work and mechanical contracting:
• Electrical reticulation & repairs
• Panel design, manufacturing and laying of
heavy current cables
• Overhauling of burners (HFO, Waxy and Gas),
kitchen and laundry equipment and pumps
• Wiring of electrical boilers, inline heaters, HVAC
and all other electrical installations
• All types of building structures
1 8 S A K H I K U S A S A
C o m p l e t e S i m u l a t i o n S o l u t i o n & T r a n s p o r t A u t o m a t i o n4
We Sakhikusasa Projects, conduct our operations in a manner that minimizes adverse environmental impact and
which protects the Risk, Health and Safety of our employees including the public, all interested e�ected parties.
We recognize and respond to community concerns about our operations, products, raw materials, chemical and
waste materials.
We promote the principle of sustainable development in the managing of our operations and strive for continuous
improvement in health, safety and environmental performance.
We integrate Health, Safety and Environmental considerations into our planning for new products and processes.
We inform everyone on relevant chemicals related health and environmental hazards promptly to appropriate
authorities, customers and any reflected sectors of the public and recommend protective measures.
We give advice to customers and other a�ected parties on the safe use, storage and transportation of our products.
We increase knowledge by conducting and/or supporting relevant research on the health, safety and environmental
We participate with Government and other in developing laws, regulations, system and standards to safeguard the
community, our employees and the environment, and endeavour to ensure that such laws, regulations and system
are based on scientifically support data and/or expert opinion.
We promote the principle and practices of Responsible Care, by sharing experiences and o�ering assistance to others
who produce, handle, use, transport and dispose of hazardous waste.
Our People mean everything to us .
Driver Testing And Training Simulators
2 0 S A K H I K U S A S A
ZST Technologies supplies the latest driving simulation technology for driver
education/training and competency verification. These Driver Training
Simulators have been inspected and tested by SABS and found to be
compliant with standards and specifications designed for its purpose.
Furthermore these Driver Training Simulators have been Quality Assured by
Automobile Association of South Africa and are k53 compliant. The simulators
provide real vehicle motion feel and are ideal for both learner training and
verification of a valid driver’s license holders’ competency.
After Sales Customer Support / Maintenance Support System
During Warranty period, online support is provided from our Johannesburg o�ce within 24 working hours of complain receipt. Here the primary cause &
the problem is identified. If the problem is not resolved over the phone, we will immediately dispatch our technician to assist. In case of software related
issues (depending on problem type), the same is resolved online from our o�ce.
A Driver Testing Training Simulator has the following features:
Real car interiors
Stereophonic representation of surrounding tra�c noise, engine
and voice messages
180 degree immersive 3D environment through 3 screen LCD display.
Configured with an instructor station for continuous monitoring of candidate.
Examination in a variety of terrains and external weather conditions
Simple to operate and should have minimal maintenance
Can be configured to any light, medium and heavy vehicle
S A K H I K U S A S A 2 1
We Sakhikusasa Projects, conduct our operations in a manner that minimizes adverse environmental impact and
which protects the Risk, Health and Safety of our employees including the public, all interested e�ected parties.
We recognize and respond to community concerns about our operations, products, raw materials, chemical and
waste materials.
We promote the principle of sustainable development in the managing of our operations and strive for continuous
improvement in health, safety and environmental performance.
We integrate Health, Safety and Environmental considerations into our planning for new products and processes.
We inform everyone on relevant chemicals related health and environmental hazards promptly to appropriate
authorities, customers and any reflected sectors of the public and recommend protective measures.
We give advice to customers and other a�ected parties on the safe use, storage and transportation of our products.
We increase knowledge by conducting and/or supporting relevant research on the health, safety and environmental
We participate with Government and other in developing laws, regulations, system and standards to safeguard the
community, our employees and the environment, and endeavour to ensure that such laws, regulations and system
are based on scientifically support data and/or expert opinion.
We promote the principle and practices of Responsible Care, by sharing experiences and o�ering assistance to others
who produce, handle, use, transport and dispose of hazardous waste.
Our People mean everything to us .
Health and Safety
Projec ts Completed
Project Client Cost Status
Department of Infrastructure Development Gauteng (Carletonville Hospital)
939 916.32
1 105 882.30
2 759 436.50
343 968.91
125 881.90
199 527.42
740 311.67
2 748 740.00
20 000.00
1 500 000.00
651 762.03
2 689 623.66
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Various Mechanical Repairs
Replacement of Condensate Lines
Supply steam unit heaters
Collapsed steam lines
Repairs to Pipe Bridge & Piping
Boiler water treatment
Central heating calorifiers & tanks
Commissioning of Boiler
AIA extension
Central heating pipes
Steam pipes, central heating pipes
Central heating pipes
Department of Infrastructure Development Gauteng (Chris Hani Baragwaneth)
Department of Infrastructure Development Gauteng (Tembisa Hospital)
Department of Infrastructure Development Gauteng (George Mukhari Hospital)
Department of Infrastructure Development Gauteng (Tambo Memorial Hospital)
Department of Infrastructure Development Gauteng (Pholosong Hospital)
Department of Infrastructure Development Gauteng (Rahima Moosa Hospital)
Department of Infrastructure Development Gauteng (Pretoria West Hospital)
Department of Infrastructure Development Gauteng (Chris hani Bara hospital)
Department of Infrastructure Development Gauteng (Charlotte Maxeke)
Department of Infrastructure Development Gauteng (Charlotte Maxeke)
Department of Infrastructure Development Gauteng (Helen Joseph Hospital)
S A K H I K U S A S A 2 3
L is t of Group C l ients
+27 (0) 11 433-9305
www.sakhikusasaprojects.coza
+27 (0) 11 433-9796
1 Vierfontein Road, Booysens, Johannesburg
P.O. Box 38037 Booysens, 2016
Workshop
30 Mandy Street Reuven, Johannesburg
Contact Person(s)
Zazi Dlala | Chairman
Thabiso Mageza | Director
2 4 S A K H I K U S A S A
Contact Details
www.sakhikusasa.co.za
After Sales Customer Support / Maintenance Support System
During Warranty period, online support is provided from our Johannesburg o�ce within 24 working hours of complain receipt. Here the primary cause &
the problem is identified. If the problem is not resolved over the phone, we will immediately dispatch our technician to assist. In case of software related
issues (depending on problem type), the same is resolved online from our o�ce.