rpt Generator Parts ListRef # Mfg # Stock # Description Ref # Mfg # Stock # Description 1 7501-2...

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PH2400Pi Generator PH2400Pi Unit PM, Rev < 2017-03-31, v1.3 > Page 1 of 5 www.powerhouse-products.com © 2016-2017 DTS Manufacturing, All rights reserved.

Transcript of rpt Generator Parts ListRef # Mfg # Stock # Description Ref # Mfg # Stock # Description 1 7501-2...

Page 1: rpt Generator Parts ListRef # Mfg # Stock # Description Ref # Mfg # Stock # Description 1 7501-2 64387 Engine Assy (152F) 2 09010337 69814 Gasket, Exhaust Pipe 3 03050230 69588 M6

PH2400Pi Generator

PH2400Pi Unit PM, Rev < 2017-03-31, v1.3 >Page 1 of 5

www.powerhouse-products.com© 2016-2017 DTS Manufacturing, All rights reserved.

Page 2: rpt Generator Parts ListRef # Mfg # Stock # Description Ref # Mfg # Stock # Description 1 7501-2 64387 Engine Assy (152F) 2 09010337 69814 Gasket, Exhaust Pipe 3 03050230 69588 M6

PH2400Pi GENERATOR PARTS LISTDescriptionMfg # Stock #Ref # DescriptionMfg # Stock #Ref #

Engine Assy (152F)7501-2 643871

Gasket, Exhaust Pipe09010337 698142

M6 X 30 Flange Bolt03050230 695883

Starter Relay0925010403-1

Ignition Coil Sleeve04170302 --4

Ignition Coil/Trigger Assy092501038 672655

Bracket, Ignition Coil030714015 --6

M6 X 12 Flange Bolt, Zinc03050221 693507

M5 X 8 Screw030503801 --9

Stator, PH2400Pi60090 6726810

M5 X 30 Serrated Flange Bolt03050211 6934811

Rotor, PH2400Pi7676457 6728212

M12 X 1.25 Flange Nut03060118 6070913

Intake Fan09010348 6940114

Starter Cup09010340 6939515

M6 Spring Washer03030228 6155816

M6 X 12 Flange Bolt, Zinc03050221 6935017

Wire Sleeve09020246 --18

Cover, Intake Fan6868808 6135519

M5 X 16 Serrated Flange Bolt03050201 6934620

M5 X 12 Screw, Black030503883 6665621

Rope Guide09040132 6976922

Recoil Starter Assy090703110 6825323

M6 X 12 Flange Bolt, Zinc03050221 6935024

Inverter Assy, PH2400Pi7171127 6728625

Insulat. Plate, Inverter041001017 --26

Battery Strap09070329 6943827

Battery, Powersonic 6-QF-501380105 6606028

Battery Harness66245 6827928-1

Starter Wire Harness6624628-2

Gas Cap Cover Pin09010158 --29

Gas Cap Cover Spring092501042 --29-1

Gas Cap Cover68551 6977030

Gas Cap09040291 6942931

Fuel Strainer09010376 6941132

Fuel Tank Sleeve09040279 6977133

Hose09020222 6941934

Fuel Tank09020267 6977735

10mm Hose Clamp03080204 6077836

Hose09020140 6941637

7mm Hose Clamp03080202 6077938

Gasket, Fuel Tank Frame04170105 --39

M5 X 12 Screw, Zinc03050339 6934740

ST4 X 16 Screw03050320 6936141

Fuel Tank Holder09010398 --42

Battery Box6868723 6729043

Li-ion Battery Tray68796 6732043-1

Li-ion Battery, NCR18650B63066 6743043-2

Frame, Control Panel68554 6978044

M5 X 20 Screw w/Washer, Black030503884 6666445

Control Panel Assy, PH2400Pi78019 --46

Ignition Switch w/Keys09080608 6744546-1

M4 Nut, Black03060112 --46-2

M4 Spring Washer03030115 --46-3

M4 Flat Washer, Standard03030105 6268146-4

Parallel Load Socket6881846-5

ST4 X 12 Screw, Black03050319 6936046-6

Indicator Module, PH2400Pi7171128 6744646-7

Control Panel Plate, PH2400Pi04120235 6744746-8

M4 Flat Washer, Standard03030105 6268146-9

M4 X 12 Screw 03050817 6987546-10

Cover, Indicator Module09071016 6944446-11

® DTS Manufacturing, All rights reserved.www.powerhouse-products.com

Starting BCN:161110 43672 1001PH2400Pi Unit PM, Rev: < 2017-03-31, v.1.3 >

Parts with "N/S" are not shown on the exploded view.

2016-2017

fmweeks
Text Box
Page 2 of 5
Page 3: rpt Generator Parts ListRef # Mfg # Stock # Description Ref # Mfg # Stock # Description 1 7501-2 64387 Engine Assy (152F) 2 09010337 69814 Gasket, Exhaust Pipe 3 03050230 69588 M6

DescriptionMfg # Stock #Ref # DescriptionMfg # Stock #Ref #

USB Socket7171126 6745146-12

DC Socket, T Style04130103 6232746-13

M3 Nut03060119 --46-14

Parallel Data Socket04130167 6745646-15

AC Circuit Breaker, 20A10010130 6965046-16

120V-20A 5-20R Duplex04130124 6938146-17

Gasket, Duplex Receptacle04170118 --46-18

DC Circuit Breaker, 10A, 50VDC10010129 6964946-19

Grounding Stud03050835 --46-20

M3 Flat Washer, Black03030111 --46-21

M3 X 8 Screw03050135 6997546-22

Button Protector68249 6965246-23

Reset Button (Green)10030104 6953246-24

Parallel Data Socket Cvr092501037 6823946-25

Ignition Keys (2), All Models09080089 6944246-26

ST4 X 12 Screw, Black03050319 6936047

Ground Wire66242 --47-1

M8 X 25 Flange Bolt03050129 6934248

Foot, Outer Shroud09040228 6002449

ST4.2 X 16 Screw03050322 6999550

M5 X 12 Serrated Flange Bolt03050207 6979051

Insulat. Sleeve, Inverter68757 6823852

Chassis09020268 6826153

Voltage Reg, PH2400Pi901035 6745854

M6 X 16 Flange Bolt, Zinc03050222 6935155

Vibration Absorber, Short09010395 6939456

M6 X 16 Flange Bolt, Zinc03050222 6935157

M3 X 8 Screw03050135 6997558

Steel Plate09010352 6940259

Vibration Absorber, Long09010399 6978960

Stator Cable Holder6868846 --61

M4 X 8 Screw w/Washer03050138 --62

M6 Serrated Flange Nut03060133 6962363

Gasket, Carb, Cyl Head09010316 6938964

Carburetor Insulator09010319 6979465

Carburetor Mounting Flange76118 6979266

M6 X 25 Allen Bolt03050361 6979367

Carburetor, PH2400Pi090116005 6746568

Carburetor Flange7599 6748168-1

Vacuum Fitting09070330 --68-2

M3 X 6 Screw w/ Washer03050759 --68-3

Step Motor090703105 6748368-4

Throttle Fork, All Models09020120 6983068-5

M4 X 12 Screw w/Washers03050350 6961768-6

Bracket, Step Motor68801 --68-7

Throttle Fork Spring09010299 6941568-8

Choke Arm68795 6748568-9

Gasket, Carb, Air Box09010317 6963068-10

M3 Nut03060119 --68-11

Case, Air Filter09010329 6979968-12

Air Filter Connector09010357 6979768-13

M3 X 8 Screw03050135 6997568-14

Gasket, Carb, Flange09010315 6962668-15

ST3.5 X 12 Screw03050379 6979868-16

Air Filter Cartridge09010353 6077768-17

Air Filter Element09010332 6980068-18

M6 X 70 Flange Bolt03050228 6935368-19

Fuel Hose09020154 --68-20

Oil Storage Sponge09010355 6079668-21

Oil Storage Sponge Plate09010354 --68-22

ST3 X 10 Screw03050387 6998868-23

Cover, Air Filter09010330 6980168-24

ST3 X 10 Screw03050387 6998868-25

7mm Hose Clamp03080202 6077969

® DTS Manufacturing, All rights reserved.www.powerhouse-products.com

Starting BCN:161110 43672 1001PH2400Pi Unit PM, Rev: < 2017-03-31, v.1.3 >

Parts with "N/S" are not shown on the exploded view.

2016-2017

fmweeks
Text Box
Page 3 of 5
Page 4: rpt Generator Parts ListRef # Mfg # Stock # Description Ref # Mfg # Stock # Description 1 7501-2 64387 Engine Assy (152F) 2 09010337 69814 Gasket, Exhaust Pipe 3 03050230 69588 M6

DescriptionMfg # Stock #Ref # DescriptionMfg # Stock #Ref #

Fuel Hose, Carburetor09020156 --70

8mm Hose Clamp03080203 6078171

Fuel Filter092101077 6711272

M6 Washer03030125 6989573

M6 Spring Washer03030228 6155874

M6 X 25 Flange Bolt03050241 6934975

10mm Hose Clamp03080204 6077876

Fuel Pump Hose09020233 6002777

8mm Hose Clamp03080203 6078178

10mm Hose Clamp03080204 6077879

Breather Hose09020144-1 --80

8mm Hose Clamp03080203 6078181

M4 Nut, Black03060112 --82

Primer Bulb75081 6953983

ST4.8 X 16 Screw03050323 6936284

8mm Hose Clamp03080203 6078185

Fuel Pump Hose09020233-1 6942186

9mm Hose Clamp03080212 6079387

Fuel Pump09040208 6942688

10mm Hose Clamp03080204 6077889

Fuel Hose, Carburetor09020156 --90

9mm Hose Clamp03080212 6079391

ST4.8 X 16 Screw03050323 6936292

Fuel Valve09020116 6941393

Case, Left, PH2400Pi68800 6750694

Badge, Left, PH2400Pi6868719 6824394-1

3mm Push Nut03071416 6268494-2

M5 Nut, Black03060152 6664895

Knob, Fuel Valve68799 6751496

M4 Flat Washer, Black03030194 6662197

M4 X 16 Screw, Black03050847 6662598

Primer Bulb Plate09090080 --99

M4 X 25 Screw, Black030503899 66626100

Cover, Batt Access68553 69806101

ST4.2 X 13 Screw, Black030503892 66729102

Cover, Maintenance68798 67532103

Choke Badge PH2400Pi6868734 --103-1

M6 X 16 Large Head Screw,Black03050765 66702104

M5 X 20 Screw w/Washer, Black030503884 66664105

M5 X 12 Screw, Black030503883 66656106

Cover, Spark Plug Access09040253 69810107

M5 X 25 Screw w/Washer, Black030503889 66671108

M5 X 30 Screw w/Washer, Black030503882 66699109

Case, Right, PH2400Pi68797 67538110

3mm Push Nut03071416 62684110-1

Badge, Right, PH2400Pi6868720 68244110-2

Clip Nut03060114 --111

9mm Hose Clamp03080212 60793112

Breather Hose09020234 69597113

9mm Hose Clamp03080212 60793114

Starter Motor, Cold Weather092501033 68265115

M4 X 8 Screw03050825 69343116

Starter Wire02020904 --117

Cover, Oil Sensor Access090972 60257118

Cover, Rear Engine09040230 69811119

Housing, Exhaust Fan09010344 69397120

M5 X 16 Serrated Flange Bolt03050201 69346121

Exhaust Fan76141 63920122

M10 X 1 Serrated Flange Nut03060205 69375123

Cover, Exhaust Fan09010345 69398124

ST4 X 12 Screw, Black03050319 69360125

M4 Flat Washer, White03030133 --126

ST4 X 12 Screw, Black03050319 69360127

Plate, Case Connector09040203 69828128

® DTS Manufacturing, All rights reserved.www.powerhouse-products.com

Starting BCN:161110 43672 1001PH2400Pi Unit PM, Rev: < 2017-03-31, v.1.3 >

Parts with "N/S" are not shown on the exploded view.

2016-2017

fmweeks
Text Box
Page 4 of 5
Page 5: rpt Generator Parts ListRef # Mfg # Stock # Description Ref # Mfg # Stock # Description 1 7501-2 64387 Engine Assy (152F) 2 09010337 69814 Gasket, Exhaust Pipe 3 03050230 69588 M6

DescriptionMfg # Stock #Ref # DescriptionMfg # Stock #Ref #

Cover, Left Engine09010343 69820129

Carbon Canister Holder, Back09040283 69431130

M5 X 16 Serrated Flange Bolt03050201 69346131

Carbon Canister09040282 69430132

Carbon Canister Holder, Front09040284 69432133

M5 X 12 Serrated Flange Bolt03050207 69790134

M5 X 16 Serrated Flange Bolt03050201 69346135

Cover, Right Engine09010364 69815136

M6 X 25 Allen Bolt03050361 69793137

M6 X 30 Allen Screw03050163 60795138

Muffler09010397 69817139

M4 X 8 Screw w/Washer03050138 --139-1

Spark Arrestor09010333 69392139-2

Gasket, Exhaust Manifold09020243 69422139-3

Exhaust Manifold76122 69813139-4

Muffler Bolt, 6 X 2503051001 69371139-5

Gasket, Secondary Air Valve09080140 69508139-6

SAV Manifold09040289 69812139-7

Gasket, Secondary Air Valve09080140 69508139-8

SAV09080139 69507139-9

M6 X 16 Allen Bolt03050360 69367139-10

M6 Spring Washer03030228 61558139-11

M6 Washer03030125 69895139-12

M5 Flat Washer, Black03030126 --139-13

M5 Lock Washer03030116 62347139-14

M5 X 16 Allen Bolt03050356 69581139-15

M5 X 8 Serrated Flange Bolt03050206 69816140

M5 Serrated Flange Nut03060207 69826141

9mm Hose Clamp03080212 60793142

Hose, Carbon Canister, Short04180336 --143

Carbon Canister Hose09020222 69419144

10mm Hose Clamp03080204 60778145

9mm Hose Clamp03080212 60793146

Exhaust Grille68557 69821147

M5 X 20 Screw w/Washer, Black030503884 66664148

Wheel Kit Assy60408 60408149

Wheel Frame77196 --149-1

Cotter Pin09070331 69335149-2

Wheel68243 69611149-3

Wheel Cover68244 69533149-4

20A ATC Style Fuse0125024 12236N/S

Acc Kit, T-Style11030194 62212N/S

Battery Charge Cables, T-Style09060229 64234N/S

Decal Kit09050132 69742N/S

High Altitude Jet, #71092501041 68283N/S

Oil Drain Pipe09060223 69729N/S

Oil Jug09020238 69724N/S

Packaging, PH2400Pi05010715 69746N/S

Parallel Data Signal Cable66247 68288N/S

Parallel Kit # XG-BL2XG-BL2 67164N/S

Screwdriver and Handle09060220 69728N/S

Spark Plug Socket09060219 69722N/S

® DTS Manufacturing, All rights reserved.www.powerhouse-products.com

Starting BCN:161110 43672 1001PH2400Pi Unit PM, Rev: < 2017-03-31, v.1.3 >

Parts with "N/S" are not shown on the exploded view.

2016-2017

fmweeks
Text Box
Page 5 of 5