Rosenberger Number Code · 2 Rosenberger ocreuentecni Gmb Co G auptstrae 1 83413 ridoling Pone 49...

Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com2

Rosenberger Number Code

19 S 1 01- 4 0M L5Plating Code

01-Z9 Cable Group

00 Blank

0M Surface Mount Device

0P Press-fit-Version

0 Clamp Version, Accessories

1 Crimp Version

2 Solder Version, Solder Pot

3 Solder Crimp Version

4 PCB Mounting

5 Solid Center Contact, Coax Transition

6 Stripline

7 Microstrip

8 Crimp Version – Pigtail

K Adaptors female (2nd end)

S Adaptors male (2nd end)

Successive Number

1 Straight Connector

2 Right Angle Connector

3 T-or Y-Adapter

4 Panel Connector with 4-hole Flange

5 Panel Connector with Round Flange

6 Panel Connector with Hexagonal Flange

7 Panel Connector with 2-hole Flange

K Female Connector, Jack

S Male Connector, Plug

P Sexless

W Tool

Z Accessories

Rosenberger Connector Series Code

Rosenberger Number Code – Connectors Standard

Code01 RPC-1.00 (W) - 110 GHz

02 RPC-2.92 (K) - 40 GHz

03 RPC-3.50 - 26.5 GHz

04 RPC-SL 26.5 - 26.5 GHz

05 RPC-N 50 Ω - 18 GHz

06 RPC-TNC - 18 GHz

07 RPC-7 - 18 GHz

08 RPC-1.85 (V) - 70 GHz

09 RPC-2.40 - 50 GHz

10 RPC-SP (BMA) - 22 GHz

P4 RPC-SL 40 - 40 GHz

P5 RPC-N 75 Ω - 4 GHz

Code11 Tools

15 Micro-RF

16 FMC

17 Longwipe-SMP

18 Mini-SMP

19 SMP

20 MMCX

23 Inserts Mini-Coax

24 Mini-UHF

25 Inserts High Voltage DIN 41626

26 FME

27 IEC Antenna 75 Ω

28 QMA

29 MCX

30 SSMA

31 Microdot

32 SMA

32R SMA reverse

34 1.0-2.3 DIN 47297 50 Ω

35 SSMB

38 SSMC

39 SMC

40 MCX 75 Ω

41 MHV (High Voltage BNC)

42 HV 4-10 (High Voltage C)

43 HN (High Voltage N)

45 Inserts 1.0-2.3 DIN 41626 50 Ω

47 SSMG

49 SMG

50 Inserts High Power DIN 41626 / D-Sub

51 BNC 50 Ω

Code51R BNC reverse

52 C 50 Ω

53 N 50 Ω

53Q SnapN

54 UHF

55 Inserts D-Sub

56 TNC 50 Ω

56R TNC Reverse

57 SHV (Safe High Voltage)

59 SMB 50 Ω, FAKRA

60 7-16

64 4.3-10

65 4.1-9.5

71 BNC 75 Ω

72 C 75 Ω

73 N 75 Ω

74 F

75 Inserts 1.0-2.3 DIN 41626 75 Ω (intermateable with 50 Ω)

76 TNC 75 Ω

78 1.6-5.6 II Generation

81 Twinax

88 1.6-5.6 III Generation

99 Specials

119 P-SMP

153Q QN

734 1.0-2.3 DIN 47297 75 Ω

745 Inserts 0.8-2.7 DIN 41626 75 Ω

759 SMB 75 Ω acc. to BT 43

D4 RosenbergerHSD®

E4 RosenbergerHSD®e

Precision Connector Series

Classical Coaxial Connector Series

Rosenberger Connector Series Code

3Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

Rosenberger Plating Code

Code Plating Symbol Layer thickness Magnetic Properties

A Nickel Ni 3.00 μm

B Silver Ag 3.00 μm Non magnetic

E Gold Au 0.80 μm

F Gold Au 0.10 μm

H Gold selective Au 1.27 μm

L AuroDur® 3) Au 0.15 μm Non magnetic

N White bronze2) Non magnetic

S Stainless Steel

T Tin/Lead Sn 6.00- 8.00 μm Non magnetic

Code Plating Symbol Layer thickness Magnetic Properties

1 Silver Ag 3.00 μm Non magnetic

3 Gold Au 1.27 μm

4 Gold Au 0.80 μm

5 AuroDur® 3) Au 0.15 μm Non magnetic

1) Plating Code

The used platings of outer and center contacts of Rosenberger connectors are defined by the last two digits of each Rosenberger number.

Example: 19 S 101-40M L5

f Plating code outer contact “L”: AuroDur® Au 0.15 μm f Plating code center contact “5”: AuroDur® Au 0.15 μm

3) AuroDur® – the Rosenberger Standard Plating for Gold Surfaces

AuroDur® plating is the standard gold surface for all Rosenberger connec-tor series. AuroDur® has been developed by the engineering and metal-lurgical team at Rosenberger, well-experienced in developing electroplating standard and customized surfaces.

The AuroDur® surface consists of a thin gold layer (0.15 μm) on an non-magnetic, chemically deposited layer of nickel (2-3 μm).

AuroDur® gold plating fully satisfies the high mechanical and electrical de-mands of radio frequency connectors. In contrast to conventional platings, essential characteristics are improved.

Properties:

f high abrasion and corrosion resistance f excellent intermodulation f low contact resistance f very good solderability f optimal distribution of layer thickness f RoHS conform

Outer Contact

Center Contact

Rosenberger Plating Code – Standard1)

2) White bronzeWhite bronze (e.g.Optalloy®) or Flash white bronze over silver (e.g. Optargen®)

5Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

Rosenberger Cable Groups

CableGroup

Impedance CableType

01 50 Ω RG 178, RG 196

02 50 Ω RG 316/U, RG 174 A/U, RG 188, G 022 32

02 75 Ω RG 179, RG 187, L910/22

03 50 Ω RG 316/U-d, K 02252 D, 5YCC6Y 0.54/1.5

03 75 Ω RG 179- d, L 910/19

06 50 Ω RG 58, RG 141

07 50 Ω RG 142, RG 223, RG 400

08 50 Ω RG 142, RG 223, RG 400

09 75 Ω RG 59, G 04233- 2, URM 104, Video 0.6/3.7

10 93 Ω RG 62

11 93 Ω RG 71

12 75 Ω RG 212, RG 222

13 75 Ω Belden 9248, 2YCY 0.80/4.8

14 75 Ω RG 6

15 50 Ω RG 213

16 50 Ω RG 225, RG 393

17 50 Ω RG 214

18 75 Ω RG 11

20 75 Ω RG 216/U

21 50 Ω RG 217

22 50 Ω RG 218

26 75 Ω Video 1.0- 6.6

28 75 Ω BT 2003, G 04233

29 75 Ω G 03233d, 2 S PTT 6012

40 75 Ω RG 180, RG 195, 2YCY 0.4/2.5

41 75 Ω 2YCCY 0.4/2.5; 2YC(ms)CY 0.4/2.5

42 75 Ω x2YCY 0.7/4.4

43 75 Ω 2YCCY 0.7/4.4

44 75 Ω 2YCCY 1.0/6.5

50 75 Ω BT 2001

70 50 Ω UT 47

71 50 Ω UT 85, RG 405/U, RTK- FS 085, RTK- Flex 405

72 50 Ω UT 141, RG 402/U, RTK- FS 141, RTK- Flex 402

73 50 Ω UT 250, RG 401/U, RTK- FS 250

The overview contains our standard cable types and cable groups. Please note that Rosenberger offers connectors for other cable types.

CableGroup

Impedance CableType

C01 50 Ω Flexible Corrugated Cable 1/4“R

C02 50 Ω Super Flexible Corrugated Cable 3/8“S



C06 50 Ω Flexible Corrugated Cable 1 1/4“R

C07 50 Ω Flexible Corrugated Cable 1 5/8“R




D5 100 Ω Dacar 535, 4 pole

E3 50 Ω RTK 008

H1 50 Ω RTK 013

K9 50 Ω RTK 048, RTK 049

M4 50 Ω RTK 031, RTK 032N8 50 Ω LMR 200

N9 50 Ω LMR 400, TZC 50032

P7 75 Ω Flex 3

S3 75 Ω R1- T 2.0 LIXI 75K

S4 75 Ω ST 212

T6 75 Ω Tella TM 13

T7 75 Ω Flex 5/75

U1 50 Ω RTK 106, RTK 107

U5 50 Ω RTK 092

U7 50 Ω RTK 161, RTK 161- P, RTK 162, RTK 162- P

U8 50 Ω RTK 125

V2 75 Ω 735 A, 02Y(St)CY 0.45/2.0

V4 75 Ω 02XSC(ms)C6Y0.45/2.0; 02Y12Y(ms)C6X0.45/2.0

V6 75 Ω BT 3002, TZC 75024, TZC 75025

W7 50 Ω UT 70, UT 70 LL, AA 50070

W9 50 Ω UT 118

X1 50 Ω RG 178 B/U-d

Y4 50 Ω RTK 043, HF50 1.4/3.7 C

Y8 50 Ω RTK 057, TZC 50025

Rosenberger Cable Groups – Standard

Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com6


Rosenberger Number Code – Cable Assemblies Standard

L xx - xxx - xxxLength in mm

Successive Number Includes assembled connectors, please see datasheet

01-Z9 Cable Group

Leitung / Cable Assembly

Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com


Rosenberger Number Code – Cable Assemblies Jumper

SLJ 12 S P - 60 M 64 R - 12ft - 00Successive Number

Length in feet (ft) or meters (m)*

*metric lengths shorter than 10 meters with one decimal lace, point as delimiter

Connector Type/Gender Side 2

M male straight

H male straight, handscrew (only series 64)

Q male straight, quick lock (only series 64)

F female straight

R male right angle

X male right angle, handscrew (only series 64)

Y male right angle, quick lock (only series 64)

Connector Series Side 2 (higher number)

53 N

60 7-16

64 4.3-10

65 4.1-9.5

Connector Type/Gender Side 1

M male straight

H male straight, handscrew (only series 64)

Q male straight, quick lock (only series 64)

F female straight

R male right angle

X male right angle, handscrew (only series 64)

Y male right angle, quick lock (only series 64)

Connector Series Side 1 (lower number)

53 N

60 7-16

64 4.3-10

65 4.1-9.5

Cable Jacket

P PE

F FRNC

Cable Type

R flexible, ring corrugation

S super flexible, spiral corrugation

Cable Size

14 1/4"

38 3/8"

12 1/2"

Rosenberger Jumper Cable Assemblies

Jumper Cable ConfiguratorConfigure your individual jumper cable online(rosenberger.com/siso/#jumperconf)

18

FAKRA Number Code

Connector or Housing only Connector including Housing

59 K 1 30 - 1 M4 A4 -y

Coding

A Black

B White

C Blue

D Bordeaux

E Green

F Brown

G Grey

H Violet

I Beige

K Curry

L Carmin red

M Pastel orange

N Pastel green

Z Waterblue

-y Blank coding

Plating

01-Z9 Cable group

00 Blank

0M Surface mount device

xx Blank cable group

1 Crimp

3 Solder crimp

4 PCB mounting

5 Solid center contact

Successive number

1 Straight

2 Right angle

5 Panel connector with round flange

K Female, jack

S Male, plug

W Tool

Z Plastic housings and accessories

Connector series, 59 FAKRA

Coding Jack Plug Color / RAL-No. (Similar)Single Double Single Double

A Radio without phantom supply Black/ 9005

B Radio with phantom supply White/ 9001

C GPS: telematics or navigation Blue/ 5005

D GSM Cellular phone Bordeaux/ 4004

E TV1 Green/ 6002

F TV2 Brown/ 8011

G Remote control keyless entry Grey/ 7031

H GPS: telematics and navigation Violet/ 4003

I Radio controlled parking heating Beige/ 1001

K Radio with IF Curry/ 1027

L Not defined Camine red/ 3002

M Not defined Pastel orange/ 2003

N Not defined Pastel green/ 6019

Z Neutral coding Waterblue/ 5021

Some of the Rosenberger-FAKRA connectors are available in the above listed codings.Colors of the plastic housings are in accordance with the listed RAL colours, minor colour differences due to manufacturing are possible.

19Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

FAKRA Coding

FAKRA Number Code & Coding

16

RosenbergerHSD® Number Codes

D4 K 1 0 A – 1 xx A5 – y

Coding Direction

A Jet Black / Graphite Black A cable down, left, right

B Cream White B cable down, left, right

C Signal Blue / Light Blue C cable down, left, right

D Claret Violet D cable down, left, right

E Leaf Green / May Green E cable down, left, right

F Nut Brown F cable down, left, right

Z Water Blue (Neutral Coding for cable down, left, right) Z cable down, left, right

G Blue Grey G cable up

H Heather Violet H cable up

J Beige J cable up

K Curry K cable up

L Yellow Green L cable up

M Pastel Orange M cable up

O Light Green (Neutral Coding for cable up) O cable up

y Blank Coding y

Plating Code

01-Z9 Cable Group

00 Blank

0M Surface Mount Device

xx Blank Cable Group

1 Crimp Version

4 PCB Mounting

Successive Number

0 Standard Cable Down

U Cable Up

L Cable Left

R Cable Right

1 Straight Connector

2 Right Angle Connector

K Female Connector, Jack

S Male Connector, Plug

W Tool

Z Plastic Housings and Accessories

Connector Series

D4 RosenbergerHSD® Connectors

E4 RosenbergerHSD®e Connectors

99 Special Products Power Pin (RosenbergerHSD®+2, +4, +8)


RosenbergerHSD® Plating Code

RosenbergerHSD® Cable GroupsCable Group Impedance Cable Type

D5 100 Ω e.g. G&G K6750, X6656,

LEONI Dacar® 535, 535-2, 636, 636-2

AF 90 ± 15 Ω e.g. G&G X6238, LEONI Dacar® 566

Outer Contact

Code Plating Symbol Layer thickness Magnetic properties

A Nickel Ni 3.00 μm

L AuroDur® Au 0.15 μm non magnetic

X no plating, no outer contact for unshielded RosenbergerHSD®e

Center Contact

Code Plating Symbol Layer thickness Magnetic properties

5 AuroDur® Au 0.15 μm non magnetic

RosenbergerHSD®e Cable GroupCable Group Impedance Cable Type

AK 100 Ω e.g. G&G X7622, LEONI Dacar® 625, unshielded

The used platings of outer and center contacts of Rosenberger connectors can be identified by each part

number.

Example:

D4S20L-40MA5-y

Plating outer contact: Nickel (A)

Plating center contact: AuroDur® (5)

AuroDur® – the Rosenberger Standard Plating for Gold SurfacesAuroDur® plating is the standard gold surface for all Rosenberger connector series.

AuroDur® has been developed by the engineering and metallurgical team at Rosenberger, well-experienced in

developing electroplating standard and customized surfaces.

The AuroDur® surface consists of a thin gold layer on a non magnetic, chemically deposited layer of nickel:

min. 2 μm Ni, 0.15 μm Au

AuroDur® gold plating fully satisfies the high mechanical and electrical demands of radio frequency connectors. In

contrast to conventional platings, essential characteristics are improved.

Properties: ■ high abrasion and corrosion resistance

■ excellent intermodulation

■ low contact resistance

■ very good solderability

■ optimal distribution of layer thickness

■ RoHS conform

RosenbergerHSD® Number Codes

Coding Jack Plug Color / RAL-Nr.

A Jet Black / 9005

B Cream White / 9001

C Signal Blue / 5005

D Claret Violet / 4004

E Leaf Green / 6002

F Nut Brown / 8011

Z Water Blue / 5021

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

left down right left down rightCable Exit

PCB connector (plug)

Side A – Emitter Side B – Receiver

18

Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable down, left, right

RosenbergerHSD® Codings

Definition Cable Exit down, left, right

Coding Jack Plug Color / RAL-Nr.

G Blue Gray / 7031

H Heather Violet / 4003

J Beige / 1001

K Curry / 1027

L Yellow Green / 6018

M Pastel Orange / 2003

O Light Green / 6027



Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable up

Definition Cable Exit up

PCB connector (plug)

Side A – Emitter Side B – Receiver

Cable Exitup up


Coding Plug Color / RAL-Nr. (similar)

A Jet Black / 9005




E Leaf Green / 6002

F Nut Brown / 8011

Z Water Blue / 5021

Coding Jack Color / RAL-Nr. (similar)

A Jet Black / 9005




E Leaf Green / 6002

F Nut Brown / 8011

Z Water Blue / 5021


20

Coding RosenbergerHSD®double 8 mm male

Coding RosenbergerHSD®double 8 mm female


A (A+B) Graphite Black / 9011

B (B+A) Cream White / 9001

C (C+D) Light Blue / 5012

D (D+C) Claret Violet / 4004

E (E+F) May Green / 6017

F (F+E) Nut Brown / 8011

Z (Z+Z) Water Blue / 5021


A (A+B) Graphite Black / 9011

B (B+A) Cream White / 9001

C (C+D) Light Blue/ 5012

D (D+C) Claret Violet / 4004

E (E+F) May Green / 6017

F (F+E) Nut Brown / 8011

Z (Z+Z) Water Blue / 5021



Coding RosenbergerHSD®double 12.7 mm male

Coding RosenbergerHSD®double 12.7 mm female



A Graphite Black / 9011

B Cream White/Natural / 9001

C Light Blue / 5012


Z Water Blue / 5021


A Graphite Black / 9011

B Cream White/Natural / 9001

C Light Blue / 5012


Z Water Blue / 5021


22

Coding RosenbergerHSD®+8 male

Coding RosenbergerHSD®+8 female


HV Connectors


H2 K 1 01- W 2 A 035 B1 -A

Coding

Plating

Cable size specifi ed in mm²

Cable group

Number of center contacts

Backend type

0 screw version outer and center contact

1 crimped outer and center contact

2 mated outer contact – screwed center contact

5 press-fi tted outer contact – crimped center contact

9 special types

V crimped outer contact – crimp-welded center contact

W crimped outer contact – welded center contact

Successive number

Confi guration

1 straight

2 right angle

Gender

K jack

S plug

Connector series

H2 HVR®200

H3 HVR®260

H4 HPK

H5 LVR®120

H6 HVR®50

H9 DCS

HA HVR®420

HK HVR®300

Rosenberger High-Voltage Connectors

20

HV Device Socket (Header)


HV L 1 02- 5 B- 002 B1 -A

Coding

Plating

Successive number

Cable dimension

0 no cable

A 2.5 mm2

B 4 mm2

C 6 mm2

D 16 mm2

E 25 mm2

F 35 mm2

G 50 mm2

H 70 mm2

J 90 mm2

Backend type

Successive number

Confi guration

1 straight

2 right angle

Header plug with cable

Connector series

H2 HVR®200

H3 HVR®260

H4 HPK

H5 LVR®120

H6 HVR®50

H9 DCS

HA HVR®420

HK HVR®300



HV Fuse

H1 K 1 01- 2 2 S PC0 B1 -A

Coding LF-ampere rating

A 10 A

B 15 A

C 20 A

D 30 A

E 40 A

Plating

PC PEC (automotive EV-fuse)

LF little fuse (LC HEV-fuse)

S fuse

Number of center contacts

Backend type

Successive number

Confi guration

1 straight

2 right angle

Gender (connector type)

K jack

S plug

Connector series

H1 HV Fuse

Rosenberger High-Voltage Connectors

22

HVR®50

HVR®50 connectors have been developed in straight and angled variants. The additional slide locking mechanism

(CPA – Connector Position Assurance) prevents the connection from unmating accidentally. Despite their small

size, they achieve a current intensity of around 60 A at a temperature of 85 °C. HVR®50 connectors are mainly

used in ancillary units; for example in electrical heating systems, air-conditioning units or DC/DC converters, and

for charging batteries.

Technical Properties ■ Current capacity (6 mm²): 60 A at 85 °C

■ Working voltage 1000 V DC, test voltage 2700 V DC

■ Cross sections 4 - 6 mm²

■ High temperature range from -40 °C to +140 °C

■ IP code mated acc. to IP6K9K / IPX8 / IPXXD

■ IP code unmated acc. to IPXXD

■ Vibration class II acc. to LV215, PG17

Features and Benefits ■ Minimal dimensions

■ Excellent shielding

■ With HVIL

■ Straight and right angle cable connectors, header

Applications ■ Electrical heater

■ Electrical air condition

■ Battery charger

Cables ■ FHLR2G2GCB2G 4 mm² / 0.31 mm / LV216-2

■ FHLR2G2GCB2G 6 mm² / 0.31 mm / LV216-2

Coding HVR®50

Coding Slider Jack

Color/RAL-No.

(Similar)

Jack Plug

ABlack/

2005

BWhite/

9010

CBlue/

5012

DViolet/

4004

EGreen/

6017

FBrown/

8011

ZWaterblue/

5021


26

Coding HVR®200

HVR®200

Rosenberger HVR®200 connectors are characterized by their high current carrying capacity of 210 A at 85 °C

and their small dimensions. These two-pin connectors can be used as connecting elements between a battery

and an inverter and can also be installed in power distribution units. The portfolio includes an angled or straight

header as well as a straight cable coupler to suit the relevant installation/usage requirements.

Technical Properties ■ Vibration class II acc. to LV215, PG17

■ IP class mated acc. to IP6K9K / IPXXD / IPX8

■ IP class unmated acc. to IPXXB

Features and Benefits ■ Best dimension-performance ratio

■ With HVIL

■ Cable connectors and header

Applications ■ Battery connection

■ BDU

■ Inverter

Cables ■ FHLR2GCB2G 16 mm² / 0.21 mm

■ FHLR2GCB2G 25 mm² / 0.21 mm


Coding Color/RAL-No.

(Similar)

Jack Plug

ABlack/

9005

BWhite/

9010

CBlue/

5012

ZWaterblue/

5021


32

HVR®300

The new HVR®300 connector system is currently in the development phase and is available on request. It is

characterized by a maximum current carrying capacity of 320 A combined with minimal space requirements. The

product portfolio includes a 2-pole angled coupler for shielded cables and a cable cross section of 70 mm² along

with the corresponding header. A cross section of 50 mm² is available on request. The lever locking mechanism is

secured with an additional slider (CPA – Connector Position Assurance) to prevent accidental unmating.


■ Working voltage 1000 V DC

■ Test voltage 4200 V DC

■ Cross sections 70 mm², 50 mm² on request

Features and Benefits ■ Effective dimension – performance ratio

■ With HVIL

■ Right angle connector, header

Applications ■ High current capacity applications

Cables ■ FHLR2GCB2G-70 / 70 mm² / 0.20 mm

0

50

100

150

200

250

300

350

400

450

0 20 40 60 80 100 120 140 160 180

Curr

ent [

A ]

Temperature [ °C ]

70 mm²


Coding HVR®300

Thermal Simulated Derating Graph HVR®300 acc. to DIN EN 60512-5-2

Coding Jack Plug

A

B

C

D

Z


HVR®300

36

Coding HVR®420

HVR®420

The compact HVR®420 connectors have the highest current carrying capacity in the Rosenberger product port-

folio. They achieve a current intensity of 420 A even in the 95 mm² variant. With the largest cable cross section

of 120 mm², current intensities of up to 450 A can be achieved at a temperature of 85 °C. The additional slide

locking mechanism (CPA – Connector Position Assurance) prevents the connection from unmating accidentally.

Typical applications include the supercharging of electric vehicle batteries with up to 450 kWh.


■ Working voltage 1000 V DC / test voltage 2500 V DC

■ Cross sections 70 - 120 mm² (on request 35 mm²)

■ IPcClass mated acc. to IP6K9K / IPX8

■ IP class unmated acc. to IPXXB

■ Vibration class II according to LV 215 PG17

■ Optional for 120 mm² cable (Al/Cu) and

double header in design (test voltage 4300 V DC)

Features and Benefits ■ Highest performance up to 450 A

■ With HVIL

■ Right angle connector, header

Applications ■ Charging and supercharging unit for E-car

application

Cables ■ FHLR2GCB2G / 70 mm² / 0.20 mm / LV216-2

■ FHLR2GCB2G / 95 mm² / 0.20 mm / LV216-2

■ FHLR2GCB2G / 120 mm² / 0.20 mm / LV216-2

Coding Slider Jack

Color/RAL-No.

(Similar)

Jack Plug

ABlack/

9005

BWhite/

9010

CBlue/

5012

DViolet/

4004

EGreen/

6017

FBrown/

8011


46

DCS

The DCS (Direct Contact System) connection system is characterized by a high current carrying capacity

combined with minimal space requirements. At 85 °C, the current carrying capacity is 340 A with a cable cross

section of 70 mm². A secure connection is achieved with a combination of contact tab and retaining tab by

means of a simple plug-in action . Furthermore, this robust connection system offers detachable and non-

detachable variants. The connection system can be used for battery charging or for the connection between the

battery and the motor components in electric vehicles.


■ Working voltage 750 V DC

■ Test voltage 4300 V DC

■ Cross sections 35 - 70 mm²

■ IP Class mated acc. to IPX6K9K / IPXXD

■ IP Class unmated acc. to IPXXD

■ Disconnectable version under development

Features and Benefits ■ Minimal installation space

■ Removable or unremovable


■ E-machine

■ Charger

Cables ■ FHLR2GCB2G 35 mm² / 0.21 mm



Coding DCS

Coding Color/RAL-No.

(Similar)

Jack

Removable

Jack

Unremovable

Plug

ARed/

3001

BBlack/

9005


40

HPK

The HPK series features 1-pole, 2-pole, or 3-pole connectors which can be used flexibly for copper or aluminum

cables in four different cable cross sections. The product portfolio includes straight and angled cable couplers

as well as the corresponding headers, either with or without HVIL (high-voltage interlock). The HPK system can

achieve 270 A at up to 1000 V. Typical applications in electric vehicles include the connection between battery,

inverter, and PDU.

Technical Properties ■ IP class mated acc. to IP6K9K / IPX8 / IPXXD

■ IP class unmated acc. to IPXX2B

Features and Benefits ■ Highest power with minimum installation space

■ Variability in cable cross section/HVIL/connection

■ Effective EMI shielding

■ Connectivity


■ Inverter

■ E-machine

Cables

Copper

■ FHLR2GCB2G 16 mm² / 0.21

■ FHLR2GCB2G 25 mm² / 0.21

■ FHLR2GCB2G 35 mm² / 0.21

■ FHLR2GCB2G 50 mm² / 0.21

Aluminum

■ FHLALR2GCB2G 35 mm²

■ FHLALR2GCB2G 50 mm²

Coding HPK

Coding

Housing

Coding

Jack

Color/RAL-No.

(Similar)

Jack

Z ARed/

3001

Z BBlack/

9005

Z CWaterblue/

5021

Coding

Housing

Coding

Jack

Color/RAL-No.

(Similar)

Jack

B

BBlack/

9005

ARed/

3001

C

BBlack/

9005

CWaterblue/

5021

Interface Dimensions HPK (Code H4)

Dimensions in mm

42


Rosenberger Number Code · 2 Rosenberger ocreuentecni Gmb Co G auptstrae 1 83413 ridoling Pone 49...

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