Roadster Rt Rear Top Storage Compartment Cover Adjustment

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Transcript of Roadster Rt Rear Top Storage Compartment Cover Adjustment

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    ROADSTER

    WARRANTY

    Bulletin

    QUALITY

    NOTE: Repair only i f described symptoms exist or are noticed.

    Campaign no.: 2010001120110009

    August 1st, 2011 Subject: Spyder RT Rear Top StorageCompartment Cover Adjustment

    No. 2011-8

    YEAR MODEL MODEL NUMBER SERIAL NUMBER

    2010

    2011Spyder RT All All

    PROBLEMOn some Spyder RT's, the rear top storage com-partment cover may be hard to close.

    SOLUTIONAdjust the rear top storage compartment cover asper the following procedure.

    PROCEDURE

    Top Storage CompartmentAdjustmentNOTE: Two people are needed to perform this ad-justment procedure.

    1. Open cover.

    2. Loosen the four screws retaining the rear panel.

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    1. Retaining screws

    3. Have an assistant to push the rear panel forward while you torque the four previously loosened screws to specification.

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    APPLY PRESSURE ON REAR PANEL WHILE TIGHTENING

    SCREW

    TIGHTENING TORQUE

    Rear panel retaining screw 3.5 Nm (31 lbfin)

    Verify force required to close top cover.

    If force required is higher than customer preference, proceed to next step and adjust cover latch

    Printed in Canada. (rbg2011-008 en AP)

    2011 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

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    and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

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    Cover Latch Adjustment1. Remove the first retaining screw securing the

    latch mechanism.

    NOTICE To avoid latch falling away from itsmounting area, remove one screw at a time.Loosen the second screw slightly to allow the

    latch to move away from its mounting area soit will not be damaged when enlarging the firsthole in the panel.

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    1. Remove this screw ONLY

    NOTICE On later production models, the slotshave been directly molded in the panel, do thestep 2 ONLY if the panel is not factory slotted.

    2. Using a small rotary tool, enlarge the emptypanel screw hole upward to make it oblong formore adjustment.

    SPECIFICATION

    Maximum enlargement size 2 mm (5/64 in)

    NOTICE Do not enlarge more than 2 mm

    (5/64 in) otherwise the head of the screw willcome in contact with the side of mechanism.

    NOTICE Be careful not to grind the metallicsection as this will damage the threads.

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    TYPICAL - AFTER MODIFICATION

    3. Loosely install first latch screw.

    NOTE: Do not tighten screw at this time.

    4. Repeat procedure for the other side.

    5. While holding the latch mechanism up lightlytighten both retaining screws.

    6. Verify that the cover closes properly and is con-tacting the seal all the way around. If neces-sary move latch up or down in slotted holes toachieve proper fit.

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    SCREW NOT SHOWN FOR CLARITY - PUSH ON LATCH

    MECHANISM UP

    7. When proper fit is achieved, tighten both latchmechanism retaining screws to specification.

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