RIPON KNITWEAR LIMITED. JARUN, KONABARI, GAZIPUR.
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RIPON KNITWEAR LIMITED. JARUN, KONABARI, GAZIPUR. WWW.RIPONGROUPBD.COM. Factory Profile. Company Information. Company Name Ripon Knitwear Limited. Company type Private Limited company under joint Stock of companies Bangladesh. Company Location Gazipur , Bangladesh. - PowerPoint PPT Presentation
Transcript of RIPON KNITWEAR LIMITED. JARUN, KONABARI, GAZIPUR.
MZM TEXTILES LTD SECTOR:7, PLOT NO: 80~ 81,CHITTAGONG EXPORT PROCESSING ZONE, CHITTAGONG
RIPON KNITWEAR LIMITED. JARUN, KONABARI, GAZIPUR.
WWW.RIPONGROUPBD.COMFactory Profile
1PageCompany InformationCompany NameRipon Knitwear Limited. Company type Private Limited company under joint Stock of companies Bangladesh.Company LocationGazipur, Bangladesh.Production Unit AddressJarun, Konabari, Gazipur. Year of establish & Nature of Business MAY-2008 & 100% Export Oriented Garments Manufacturing Company. HEAD OFFICE & FACTORY:Jarun, Konabari, Gazipur, Bangladesh.Telephone: 088-02-9297115,9297175Fax: 02-9298903Web: www.ripongroupbd.comWWW.RIPONGROUPBD.COM
2PageCompany Information Dhaka Office: House # 29 (2nd Floor), Road# 17, Block # E, Banani, Dhaka-1213, Bangladesh. Tel: 9861229, 8836476. Bank : Southeast Bank Limited, Gulshan Branch, 82 CES (F) 1, Gulshan Avenue, Dhaka-1212Phone- 088-02-9883401-05, Fax-088-9883495.A/C No: 111-000-13768, SWIFT CODE: SEBDBDDHGUL, E-mail: [email protected]
Factory Contacts Detail : Managing Director Md. Faruk Hossain Jarun, Konabari, GazipurE-mail: [email protected]: 01711-542355WWW.RIPONGROUPBD.COM
3PageWWW.RIPONGROUPBD.COM Vision Our vision is to mature into a highly reputed manufacturer of garments in the international market by producing top quality product which conforms and surpasses the customer expectation. Mission Our mission is to become one of the leading garments manufacturers in Bangladesh in every aspect of its business and in delivering its obligations as a good corporate citizen to its customers, employees, and owners, public and to the environment
Our Focus We focus on production of top quality garments in fully compliant environment meeting timely delivery. Our Objectives Conforms and surpasses the customer expectation, Improve Productivity, Minimize Rejection Rate, Development of Employees to meet Future Challenges and Continual Improvement.Company Vision & Mission
Company Technology Our Technology The Ripon Knitwear Limited has well-equipped factories with the latest machinery to produce quality garments. Our commitment to constantly upgrading our infrastructure and resources is evident from our impressive array of state-of-the-art machinery.Our Environment Our commitment to our clients begins with our employees our employees are our strongest asset and we ensure that the working environment at our facilities is safe, comfortable and productive. Our Quality System We follow an acceptable quality level (AQL) of 1.5 to 4, depending on the client's requirements. Ripon Knitwear Limited conducts inspections at all stages of the production process, including: Fabric Inspection All the materials are laboratory tested before shipment. We also conduct random inspection based on 4 point system. Accessories Inspection Accessories inspected by randomly checked. Cutting Room Random inspection based on required AQL. We also number the garment parts to avoid color shading.
WWW.RIPONGROUPBD.COMCompany Capacity & Turnover Description Existing Capacity Factory AreaApproximately 100,000 Square feet including a big five storied building & Assembly Point Number of Lines20Target (Number of Line) 22 (Year of 2014) Number of Machines per Line22 Per Month Production Capacity
T-Shirt (Only Basic)T-Shirt / Polo Shirt / JacketTrouser8,00,,000 pieces 6,00,000 pieces 5,00,000 piecesMonthlyTurnover USD 1.9 Million Sampling Capacity15 Machines & Operators Equipped with all kind of special machines . Capacity 30,500 Pcs per Day (Basic) Sample Lead Time 8 Hours (15 Pcs) Lead Time60-90 Days from Order ConfirmationGarments Product range
T-shirt, polo shirt, tank-top, sweat shirt, shorts, long pant, hoodies, cut and sewn t-shirt, Night Dress, Pajama, New Born Baby to Ladies/Mens and all kinds of knitted fancy garments.Valued Buyers
USAGILDAN, NEW PORT BLUE, LORD DANIELUKPRIMARK, BHS, HENBURY, NEXT,TK MAX, SCOTTIE, ARCADIAGERMANYKAPPA, LIDL, DISNEY, ALDIFRANCEGOSPORTITALYGEOX, GOODYEAR, CLAYTON, MARTES, JETFEEL, UPIM, OLYMPIASSPAINZARAIRELANDDUNNES STORESERBIAUMBRO
WWW.RIPONGROUPBD.COM6PageRIPON KNITWEAR THE COMPANY Factory Utilization
Ground Floor: Load / Unloading /Packaging /Storing 1st Floor: Finishing ,Q.C ,Merchandising , Accessories Office room, Conference room & Inspection room . 2nd Floor: Sewing ,QC & Knitting. 3rd Floor: Cutting, Collar Section, Non-operational (Proposed for Sewing) Space, Head Office, Nurse room , Child Care room, Fabric inspection & relax area.
4th Floor: Sample, Training room, Printing, Workers Dining & Mosque.(20% floor is incomplete for under construction .
WWW.RIPONGROUPBD.COM7Page
Integrated Support System
WWW.RIPONGROUPBD.COMCompany Code of Conduct Legal Requirements As reputed company Ripon Knitwear has been maintaining all legal and statutory requirements of the country.
Employment Company is maintaining wages, hours of work, overtime and other related requirements as per prevailing law of the country.
Wages, Pay Slips, Attendance Company is maintaining workers attendance, wages, pay slips, leave recordsetc electronically through computer software and swift cards.
Child Labor Child labor is strictly prohibited in the factory and below 18 years no worker is allowed for any employment. Birth Certificate, Doctors Age determination documents and physical appearances are verified before offering any employment to any worker.
Forced Labor Forced labor is strictly prohibited in the factory and there is no prisoner, bonded labor or any kind of forced labor.
WWW.RIPONGROUPBD.COM9PageCompany Code of Conduct Non discrimination
It is Ripon Knitwears policy to ensure affirmative action in providing equal opportunities without regard to race, religion, creed, color, sex, age or national origin except where age or sex is a bona fide occupational qualification. Further it is prohibited to conduct any kind of maternity test before selection of any female worker for employment.
Security Concern
Company is very much concern about Access Controls, Physical Security, Procedural Security, Personnel Security and Education & Awareness Training on all security concerns. Further all measures are in place to prevent any kind of un-authorized or un-identified access to the factory premises.
Right of Association
Workers are allowed to form Lawful Association
Harassment and Abuse
It is the companys strict policy to make sure no harassment or abuse inside the factory premises and who ever gets involve or encourage such activities will be dealt immediately based on company policy for disciplinary actions. Further management of the company has very positive attitude towards workers grievances and takes all grievances very seriously .
WWW.RIPONGROUPBD.COMHealth & Safety practice Free Doctor & medical facility Certified nurse for working hour Fully equipped first aid Facility Trained first aider Fully equipped and trained fire fighting and rescue team Specialized fire protective instrument Emergency power supply system Smock Detector & Fire Alarm Workers Participation Fund
Law Practice
Local & National labor code ILO convention Buyer Code of Conduct
WWW.RIPONGROUPBD.COMFactory Machinery Status KNITTING MACHINE LIST S/L
M/C TypeM/C Dia M/C GaugeFeeder QtyNeedle QtyM/C QtyBrandOriginProd.Capacity (KG)Remarks
1S/Jersey44"24G1323312 1Jiunn-LungTaiwan500S/J,Pique,Lacost,Terry,All Design with Lycra attachment2S/Jersey42"24G12631681Jiunn-LungTaiwan480S/J,Pique,Lacost,Terry,All Design with Lycra attachment3S/Jersey40"24G12030001Jiunn-LungTaiwan450S/J,Pique,Lacost,Terry,All Design with Lycra attachment4S/Jersey38"24G11428801Jiunn-LungTaiwan425S/J,Pique,Lacost,Terry,All Design with Lycra attachment5S/Jersey36"24G10826992FukahamaTaiwan400S/J,Pique,Lacost,Terry,All Design with Lycra attachment6S/Jersey34"24G10225441FukahamaTaiwan350S/J,Pique,Lacost,Terry,All Design with Lycra attachment7S/Jersey34"24G/20G10225441Jiunn-LungTaiwan350S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra attachment8S/Jersey32"24G/20G9623992FukahamaTaiwan325S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra attachment9S/Jersey30"24G/20G9022491FukahamaTaiwan320S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra attachment10S/Jersey30"24G/20G9022561Jiunn-LungTaiwan320S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra attachment11S/Jersey28"24G8420991FukahamaTaiwan320S/J,Pique,Lacost,Terry,All Design with Lycra attachment12S/Jersey27"24G8120401Jiunn-LungTaiwan300S/J,Pique,Lacost,Terry,All Design with Lycra attachment13S/Jersey2524G751884 2 LiskyTaiwan500S/J,Pique,Lacost,Terry, All Design with Lycra attachment14Rib, Interlock36"18G/24G7220401Jiunn-LungTaiwan3601X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash, F.Back Rib with Ly. Attatchment15Rib, Interlock38"18G/24G8021481FukahamaTaiwan3201X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash, F.Back Rib with Ly. Attatchment16Rib, Interlock40"18G/24G8422611FukahamaTaiwan3501X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash, F.Back Rib with Ly. Attatchment17Rib, Interlock42"18G/24G8822821FukahamaTaiwan3701X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash, F.Back Rib with Ly. AttatchmentTOTAL20
WWW.RIPONGROUPBD.COM12PageFactory Machinery Status
COMPUTERIZED FLAT KNIT MACHINEKNITTING MACHINE LIST
S/L
M/C Type
M/C Dia M/C Gauge
M/C Qty
Brand
Origin
1Flat Knit68141StarTaiwan2Flat Knit56142StarTaiwanTOTAL3WWW.RIPONGROUPBD.COMCUTTING MACHINE LIST S/LDescriptionBrand OriginNumber Of Machine1CUT TABLE FONIO 727MT 18RIMOLDIITALY12CUT TABLE FONIO 727MT 14RIMOLDIITALY13PL-922, RIB CUTTING MACHINELUTAIWAN14KS-AU-V-08 STRAIGHT KNIFE CLOTHE CUTTING MACHINE 8 AND 10KMJAPAN6520MT MDF LAM AIR FLOATINGTABLE FOR TS100E M/C.TESANTURKEY26FABRIC INSPECTION MACHINEUZU1TOTAL
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Factory Machinery Status SEWING MACHINE LIST S/L
Description
Brand
Country of Origin
Quantity
1One needle Lock Stitch Machine (SL-7340-3, 7V67649)BrotherJAPAN1642One needle Lock Stitch Auto Machine (SL-2110-403, 8H6452)BrotherJAPAN453One needle Lock Stitch Vertical Machine (SL-777B-3, J8H10878)BrotherJAPAN44Three Thread Over Lock machine, M852-16S2-1.5PegasusCHINA45Four Thread Over Lock machine, M852-13-2X4PegasusCHINA1336Five Thread Over Lock machine, M832-38-3X4PegasusCHINA27Cylindered Normal Flat Lock Machine, (W-600, Type-W664-01GB, Spec-356)PegasusCHINA278Normal Cylindered Compressor Flat Lock M/C, W600, Type -W664-35BC, SPCE356, DEVICPegasus
CHINA59Cylindered, Compressor Auto Computer Flat L, W664-01GBX356/UT333PegasusCHINA210Small Cylenderbed Compressor Flat Lock M, WT100, Type -169-081,SPCE356BH, UT4MPegasus
CHINA411Small Cylindered Flat Lock Machine, WT200, Type -WT200-01GB, SPCE356, Y-1547PegasusCHINA412Flat Bed D Set Flat Lock Machine, W-500, Type-W562-02GB, SPEC-356PegasusCHINA1913Flat Bed F Set Flat Lock Machine, W-500, Type-W562-02GB, SPEC-356PegasusCHINA914Button Hole Machine Computer, HE-800A-3, K7Z87729BrotherJAPAN415Feet of The Arm Machine, Da-9270-3BrotherJAPAN41611 Needle P.M.D. Nisho Apparel Machine, NK-1411PXP, NK-1400NISHOJAPAN1
WWW.RIPONGROUPBD.COMFactory Machinery Status SEWING, MACHINE LIST S/LDescriptionBrand Country of OriginQuantity17Pecotting Nisho Apparel Machine, NK-302-4WNISHOJAPAN218Button Stitch Machine Computer, BE-438D, K7Z87403BrotherJAPAN419Barteck Machine Computer, Ke-430D-01, SL-H8Z61193BrotherJAPAN120Paiping Cutting Machine, 312D. SL No-034729, 034726/SM-801ATSSM/TOYOJAPAN521Ricone MachineHASHIMAJAPAN122Snap Button Machine M-CM_818ZUSUNJAPAN2TOTAL446
WWW.RIPONGROUPBD.COMFINISHING, MACHINE LIST S/LDescriptionBrand Country of OriginQuantity1UZ-888, FLAT VACUME IRONING WITH WHEELNAOMOTOJAPAN182UZ-12N, THREAD SUCTION MACHINE23ALL STREAM PRESS COMPLETEDNAOMOTOJAPAN204METAL DETECTOR MACHINE15SPOT CLEANER MACHINERED ARROWTAIWAN4TOTAL45SAMPLE, MACHINE LIST S/LDescriptionBrand Country of OriginQuantity1OVERLOCK (2 NEEDLE 4 THREAD, 2 LOOPER)PEGASUSJAPAN42OVERLOCK (3NEEDLE, 6 THREAD, 2 LOOPER)PEGASUSJAPAN33FLATLOCK (FLAT BED)PEGASUSJAPAN24FLAT LOCK ( CYLENDAR BED)PEGASUSJAPAN25PLAIN MACHINE ( SINGLE NEDDLE)BROTHERJAPAN5TOTAL16Factory Machinery Status DYEING, MACHINE LIST S/LDescriptionBrand Country of OriginQuantity1DryerHung JaiTaiwan1 Set2Tube CompactorFerraroItaly1 Set3Open CompactorFerraroItaly1 Set4SlittingBeankoItaly1 Set5StanderHung JaiTaiwan1 Set6Gas Boiler (6300 KG)Forbes MarEngland1 Set7Ballooning/ SqueezerCorinoItaly1 Set8
Air Compressor (3.10m)
JBChina2 SetFINIChina1 SetDALGAKIRANTurkey1 Set9Gas Generator (1064 KW)CUMMINSUSA1 Set10Cooling Tower11Effluent Treatment Plant12Water Softening Plant
WWW.RIPONGROUPBD.COMPRINTING, MACHINE LIST S/LDescriptionQuantity1Printing Table052Dryer013Heat Press Machine02TOTAL08Factory Description UnitExisting Area (Square feet)Sewing Area10500Cutting area10500Packing Area10500Knitting & Collar11000In bond, Out Bond & Finished Goods10000Sample Area3000Printing, Labeling & Packaging15000Office Area3000Canteen ( 4th Floor )5000Worker locker & Changing area2000Factory front premises (Loading, Unloading, Security post)8000Wastage area, Generator room, Parking, Assembly Point12500Total Area101000
WWW.RIPONGROUPBD.COMDEEP TUBE-WEL.100 M.T/HR / submersible pump= 100m3/Hour Quantity: 2 nos.Gas Generator Service 24 hoursPOWER SYSTEM:- 480 KVA POWER SUBSTATIONS: 01 SETHead At present Higher Management2Management20Admin51Sewing652Quality50Cutting40Finishing50Garments Staff44Knitting44Packaging93Maintenance15Merchandising11Printing23Security30Total 1125Factory Description
WWW.RIPONGROUPBD.COMEmployment PracticeMinimum age18 yearsMinimum wage
5300 BDT (Including House Rent, Food Allowance(650 BDT), Transport Allowance(200 BDT) & Medical Allowance(250 BDT))House RentBasic * 40%Bonus (Festival)2 time per year (50% of Gross Wages)LeavePractice as per local law Instruction . Overtime calculation(Basic /208)X2Monthly working hour208 (If working Days 26)Normal daily working hours 8(After 8 hours it will be treated as a OT)Maximum weekly OT hours12Job agreement Employment letter , Hand book & Service book .HolidayWeekly holiday & Festival holiday Total 72 days in a yearCanteen FacilityYesLunch TimeNoon 1.00 to 2.00 PM
WWW.RIPONGROUPBD.COMOur Achievement WWW.RIPONGROUPBD.COM
20PageOur Achievement
SEDEX (SMETA)BSCIAudit SummaryWWW.RIPONGROUPBD.COM
Buyer/Institution NameAuditor CompanyDateCAPRemarksSynergies Sourcing Bangladesh Ltd.A STR Company17/06/2008YesCorrectedBGMEAVisitors of BGMEA7/2/2009YesCorrectedTex-Ebo international Pte Ltd.Auditor of Tex-Ebo 28/02/2009YesCorrectedInditexIntertek(TS Labtest Bangladesh Ltd.)8/7/2009YesCorrectedWRAP By RKL AuthorityR de R Bangladesh(Pvt.) Ltd.24/04, 25/04 & 27/04/2009WRAP OkExpiry: 08/06/2010InditexIntertek (ITS Labtest Bangladesh Ltd.)8/7/2009YesCorrectedStylex CollectionAuditor of Stylex Compliance Dept.14/07/2009YesCorrectedC&ASocial Compliance Audit22/07/2009VerbalCorrectedB S C I By RKL AuthorityA L D I27/07/2009 to 28/07/2009YesSatisfactoryWRAP By RKL AuthorityR de R Bangladesh(Pvt.) Ltd.19,20/06/10WRAP OkExpiry: 12/07/2011Sears technical AuditBy Sears10/08/2010YesCorrectedISOR de R Bangladesh(Pvt.) Ltd.16/06/2011ISO Ok.Expiry: 01/08/14BSCITUV (SUD)06/12/2012YesGoodOEKO-TEX HOHENSTEIN31/10/2013OEKO-TEX Ok.Expiry: 31/03/2014ACCORDBy ACCORD23/04/2014Grade AmberCorrection Under ProcessPrimarkSignet21/01/13 & 04/06/14YesCorrected
SEDEX (SMETA)TUV RHEINLAND19-20/04/2014YesSatisfactoryPrimark Building AuditMCS13/02/2014Grade AMBERCorrected
22PageProduct Sample
WWW.RIPONGROUPBD.COM
Photo Gallery
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HEAD OFFICE
MERCHANDISING
CONFERENCE ROOM24PagePhoto Gallery
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WORKERS TRAINING PICTUREPhoto Gallery
WWW.RIPONGROUPBD.COMSample Section
Sewing SectionFinishing SectionKnitting SectionCollar SectionDr. RoomMetal DetectorDining Hall Thank You
WWW.RIPONGROUPBD.COM
